Claims
- 1. In a high voltage electrostatically shielded power cable including a metal conductor, a semi-conducting shield around the conductor, electrical insulation around the shield, a semi-conducting insulation shielding around the outside of the insulation and a metallic electrostatic shield over the semi-conducting insulation shielding, the improvement which comprises the metallic shield being a longitudinally folded strip of metal which provides a low resistance, low reactance path, for voltage and current surges caused by lightning or switching or fault currents, lengthwise of the cables, the electrostatic shield being made of corrosive metal and having corrosion-protecting coating on both sides; the electrostatic shield having its longitudinal edge portions free to move circumferentially with respect to one another and the electrostatic shield having its inside surface in contact with the insulation shielding and free throughout its length and circumference to move circumferentially over the insulation shielding with which the electrostatic shield contacts as the diameter andcircumference of the electrostatic shield change with thermal expansion and contraction of the insulation and the insulation shield as the cable changes its temperature during normal, emergency and short-circuiting operating conditions whereby the insulation and insulation shield expand without axially spaced localized distortion, and said metal of the electrostatic shield being in electrical communication with the semi-conducting insulation shielding through the coating on the inside surface of said electrostatic shield for accepting charging current from the insulation shielding.
- 2. The combination described in claim 1 characterized by a plastic jacket surrounding the electrostatic shield, and the electrostatic shield being free throughout its length and circumference to move circumferentially over the surface of the jacket with which said electrostatic shield contacts.
- 3. The combination described in claim 1 characterized by an extruded plastic jacket surrounding the electrostatic shield, and a longitudinally extending bridging tape of plastic material covering the outside of the seam of the electrostatic shield for preventing injury of the jacket by a longitudinal metal edge of the electrostatic shield as the shield expands and contracts with change of temperature of the cable.
- 4. The combination described in claim 1 characterized by the electrostatic shield having a corrosion-protective coating on at least its inner surface which confronts the insulation shielding and which is in contact therewith, said protective coating being semi-conducting and constituting the electrical communication between the metal of the electrostatic shield and the insulation shielding.
- 5. The combination described in claim 4 characterized by the electrostatic shield being aluminum with corrosion-protective coating on both sides of the aluminum consisting of polyethylene with reactive carboxyl groups in at least the part of the coating which is adjacent to the aluminum and with electrical conductive material mixed throughout the coating on at least the side of the aluminum which confronts the insulation shielding whereby the coating material on that side of the aluminum is semi-conducting.
- 6. The combination described in claim 1 characterized by the electrostatic shield being made of metal from the group consisting of copper, aluminum, brass, bronze, steel, stainless steel and zinc and the electrostatic shield being coated on at least one side with material from the group consisting of polyethylene, cross-linked polyethylene, polyvinyl chloride, and ethylene propylene rubber, and a jacket over the electrostatic shield made of material from the group consisting of polyethylene, low, medium or high-density, and copolymers thereof, cross-linked polyethylene, polyvinyl chloride, neoprene, chlorosulphonated polyethylene, chlorinated polyethylene, and ethylene propylene rubber, said jacket being substantially thicker than the electrostatic shield and providing the electrostatic shield with protection from mechanical damage.
- 7. The combination described in claim 1 characterized by the metal of the electrostatic shield having a protective coating of plastic material on at least the side confronting the insulating shielding, and the metal of the electrostatic shield being embossed to produce protuberances extending downward toward the insulation shielding, the protuberances having the coating removed therefrom so that the metal surfaces thereof contact directly with the semi-conducting material of the insulation shielding.
- 8. The combination described in claim 1 characterized by the electrostatic shield being corrugated with the corrugations extending in a generally circumferential direction and with most of the downwardly extending humps of the corrugations having contact with the insulation shielding, and semi-conducting material filling the spaces between the insulation shielding and the upwardly extending humps of the corrugations for establishing electrical communication between the face of the electrostatic shield that confronts the insulation shielding and for preventing passage of moist air and water longitudinally of the cable between the insulation layer and the electrostatic shield.
- 9. The combination described in claim 8 characterized by the metal of the electrostatic shield being coated with an adherent coating for corrosion protection of the metal, the coating on at least the inside of the electrostatic shield being made of semi-conducting material.
- 10. The combination described in claim 1 characterized by the cable containing a plurality of conductors, each of which has its own conductor shield, insulation and insulation shielding, and a single electrostatic shield surrounding all of the individual insulated conductors and contacting with the insulation shielding of each of the individual conductors around a portion of the circumference of the insulation shielding of each individual conductor.
- 11. The combination described in claim 10 characterized by the cable containing three individual conductors located in a triangular configuration and having the circumferences of their insulation shieldings tangent to the inside surface of the electrostatic shield, filler material in the spaces where the insulation shieldings do not touch the electrostatic shield for maintaining a circular contour for the cable, and a protective jacket surrounding the electrostatic shield.
- 12. The combination described in claim 4 characterized by the electrostatic shield having corrosion-protective coating on both the inside and outside surfaces of the metal of the electrostatic shield, the coating on the inside surface of the metal being semi-conducting and the coating on the outside of the metal being covered by a plastic jacket for protecting the electrostatic shield from mechanical damage, the protective coatings of the electrostatic shield being strongly bonded to the metal, but the outside surface of the electrostatic shield coating being adhered to the jacket by light bonding which facilitates stripping of the jacket from the electrostatic shield without damage to the electrostatic shield. .Iadd. 13. In a high voltage electrostatically shielded power cable including a metal conductor, a semi-conducting shield around the conductor, electrical insulation around the shield, a semi-conducting insulation shielding around the outside of the insulation and a metallic electrostatic shield over the semi-conducting insulation shielding, the improvement which comprises the metallic shield being a longitudinally folded and corrugated strip of metal which provides a low resistance, low reactance path, for voltage and current surges caused by lightning or switching or fault currents, lengthwise of the cable, the electrostatic shield having its longitudinal edge portions free to move circumferentially with respect to one another and the electrostatic shield having its inside surface in contact with the insulation shielding and free throughout its length and circumference to move circumferentially over the insulation shield with which the electrostatic shield contacts as the diameter and circumference of the electrostatic shield change with thermal expansion and contraction of the insulation and the insulation shield as the cable changes its temperature during normal, emergency and short-circuiting operating conditions whereby the insulation and insulation shield expand without constricting and damaging the insulation at axially spaced localized distortion, and said metal of the electrostatic shield is in electrical communication with the semi-conducting insulation shielding for accepting charging current from the insulation shielding, characterized by the electrostatic shield being corrugated with the corrugations extending in a generally circumferential direction and with most of the downwardly extending humps of the corrugations having contact with the insulation shielding, and semi-conducting material filling the spaces between the insulation shielding and the upwardly extending humps of the corrugations for establishing electrical communication between the face of the electrostatic shield that confronts the insulation shielding and for preventing passage of moist air and water longitudinally of the cable between the insulation layer and the electrostatic shield. .Iaddend. .Iadd. 14. A high voltage power transmission cable which periodically carries heavy current that heats the cable to a temperature that substantially increases the diameter and cross-section of the cable, including in combination a cable core comprising a metal center conductor, polyolefin insulation surrounding the conductor, a semi-conducting plastic shield under the insulation and extending inward immediately adjacent to the conductor, and another semiconducting plastic shield covering the outside surface of the insulation, said plastic shields and insulation having a combined radial thickness substantially as great as the radius of the metal center conductor; an electrostatic metal shield surrounding the cable core and in contact with the cable core around the circumference thereof, all of the shields of the cable being made of non-magnetizable material, said metal shield comprising a metal tape that is longitudinally folded around the core in heat-exchanging contact therewith, longitudinal edge portions of the metal shield forming a seam with edge portions that are free to move circumferentially with respect to one another to increase and decrease the circumferential extend of the metal shield to accommodate the changes in the cross-section of the core as the core diameter increases and decreases with temperature changes of the core as the result of load cycling, current surges, and switching and fault currents in the power cable, an outer protecting plastic jacket around the metal shield and exerting pressure against said metal shield, the metal shield and the outer jacket having elastic characteristics that maintain the metal shield in constant heat-exchanging contact with the core and the protecting jacket in constant heat-exchanging contact with the shield for transferring heat from the core to the ambient atmosphere around the cable, but the outer jacket and metal shield confronting one another over areas of substantial pressure that prevents free circumferential sliding movement of the jacket on the surface of the metal shield, and means for preventing excessive localized stretching of the jacket by distributing the stretching thereof beyond the region where the edges of the seam of the metal shield move locally with respect to one another, said means comprising a bridging tape overlying the seam and extending in circumferential directions beyond the outer overlapped edge of the metal shield, said bridging tape being sandwiched between the metal shield and the outer protecting jacket and being made of material across which the confronting width of the outer jacket is free to stretch, the bridging tape on one side of the outer seam edge being movable circumferentially with respect to one of the edge portions of the metal shield to increase the circumferential distance within which the outer jacket can stretch in excess of the circumferential movement of the edges of the metal shield with respect to one another and without friction contact of the outer jacket and the area of the metal shield over which the bridging tape extends. .Iaddend. .Iadd. 15. The high voltage power transmission cable described in claim 14 characterized by the insulation being a solid extrudant that has a coefficient of thermal expansion substantially twenty times as great as the metal of the metal shield with resulting increase in the cross-section of the core, when heated, substantially greater than the increase in the cross-section of the space that would be enclosed by the metal shield when heated to substantially the same temperature as the insulation without any movement of the edges of the horizontal seam of the metal shield. .Iaddend. .Iadd. 16. The high voltage power transmission cable described in claim 14 characterized by the cable shield being made with overlapping edges and made of resilient metal whereby the resilience of the metal exerts force to slide the edges of the metal shield over one another in a direction to decrease the circumference of the metal shield as it cools, whereby the metal shield maintains its heat exchanging contact with the core, the bridging tape being made of material having resilience that permits circumferential stretching of the tape at and circumferentially beyond both sides of the edge of the outside lap of the seam of the metal shield in response to movement of the metal shield at the overlap of the seam. .Iaddend. .Iadd. 17. The high voltage power transmission cable described in claim 14 characterized by the outer jacket being made of plastic that stretches as the shield expands and that maintains a hoop pressure on the metal shield for supplying added force to hold the metal shield in heat-exchanging contact with the core. .Iaddend..Iadd. 18. The high voltage power transmission cable described in claim 14 characterized by the jacket being of elastomeric plastic material that maintains a radial pressure against the outside of the metal shield at all times during load cycling of the cable. .Iaddend..Iadd. 19. The high voltage power transmission cable described in claim 14 characterized by the conductor comprising a plurality of strands in contact with and uninsulated from one another. .Iaddend. .Iadd. 20. The high voltage power transmission cable described in claim 14 characterized by the cable having only one conductor and the combined thickness of the solid insulation and the semi-conducting shield being greater than the radius of the conductor and less than the diameter of the conductor. .Iaddend..Iadd. 21. The high voltage power transmission cable described in claim 14 characterized by an outer jacket around the metal shield and hugging said metal shield, the outer jacket being made of plastic that stretches as the shield expands and that maintains a hoop pressure on the metal shield for supplying force to hold the metal shield in contact with the core, and the electrostatic shield being made of metal from the group consisting of copper, aluminum, brass, bronze, stainless steel and zinc and the jacket over the electrostatic shield made of material from the group consisting of polyethylene, low, medium or high density, and copolymers thereof, cross-linked polyethylene, polyvinyl chloride, neoprene, chlorosulphonated polyethylene, chlorinated polyethylene, and ethylene propylene rubber, said jacket being substantially thicker than the electrostatic shield and providing the electrostatic shield with protection from mechanical damage. .Iaddend..Iadd. 22. The combination described in claim 14 characterized by the cable containing a plurality of conductors, each of which has its own conductor shield, insulation and insulation shield, and a single electrostatic shield surrounding all of the individual insulated conductors and contacting with the insulation shielding of each of the individual conductors around a portion of the circumference of the insulation shielding of each individual conductor. .Iaddend. .Iadd. 23. The high voltage power transmission cable described in claim 22 characterized by the cable containing three individual conductors located in a triangular configuration and having the circumference of their insulation shielding tangent to the inside surface of the electrostatic shield, filler material in the spaces where the insulation shieldings do not touch the electrostatic shield for maintaining a circular contour for the cable, and a protective jacket surrounding the electrostatic shield. .Iaddend.
Parent Case Info
This application is a continuation of Ser. No. 640,092, filed Dec. 12, 1975, now abandoned, which is a continuation of Ser. No. 335,259, filed Feb. 23, 1973, now abandoned, which is a reissue of U.S. Pat. No. 3,651,244. .Iaddend.
US Referenced Citations (9)
Foreign Referenced Citations (1)
Number |
Date |
Country |
6709221 |
Jan 1969 |
NLX |
Continuations (2)
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Number |
Date |
Country |
Parent |
640092 |
Dec 1975 |
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Parent |
335259 |
Feb 1973 |
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Reissues (1)
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Number |
Date |
Country |
Parent |
866586 |
Oct 1969 |
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