Wave energy converters convert sea wave power into other forms of useful power (usually electrical power). In recent years there has been an increased interest in generation of power from renewable sources including wave power because of the global warming effects of increase carbon dioxide levels associated with conventional power generation.
Many wave energy converters devices use hydraulics to convert the wave motion into rotary motion which can then be used to drive an electric generator. Wave power devices provide a relative motion between two structural elements. One example one is the sea bed or something anchored to it with a float moving with the waves (for example Aquamarine Power's Oysterâ„¢ device). Another example is a device coupled to different parts of the wave (such as the device made by Pelamis Wave Power). This relative motion can then be used to force a hydraulic cylinder in and out so producing hydraulic power.
Hydraulic power take-off is the preferred power take-off method for many wave devices, as hydraulics work well with the high loads and low oscillating frequencies that occur in wave power devices. It is this hydraulic power conversion system that this current invention is aimed to improve.
Use of relative motion produced by waves to drive a reciprocating double headed piston in a cylinder to produce hydraulic power is known for example from GB2467011A and GB2472093A
The instantaneous hydraulic power generated by the systems of these known types employing a reciprocating piston to generate hydraulic power is the product of flow rate and pressure. The hydraulic output of the cylinder is applied to the feed line of high pressure side of a hydraulic motor and generator combination usually designed so that it is possible to control the pressure in the feed line by controlling the flow through the motor. The resistive load applied to the reciprocating piston is the product of pressure and cylinder area. The pumped flow rate is the product of cylinder area and cylinder velocity.
If the operating pressure is zero then the cylinder will apply little or no resistive load, so the cylinder will have maximum displacement and its velocity and pumped flow will be at a maximum. But as the pressure is zero the power generated will also be zero. Conversely if the pressure is too high as a result of back pressure from the feed to the hydraulic motor, the force required to move the cylinder will be greater than the load the wave device can provide, the cylinder will not pump fluid, and no hydraulic power will be generated.
According to the present invention, a wave power capture system is characterised in comprising a double acting piston arrangement coupled to and driven from a reciprocating source of wave energy, each output of the double acting piston arrangement being connected to a common a hydraulic supply to a hydraulic motor wherein reciprocation of the source of wave energy pumps hydraulic fluid alternately from each output of the double acting piston arrangement and wherein the flow from and differential pressure of the double acting piston arrangement may be different to the flow and differential pressure provided to the hydraulic supply and that such difference is variable.
In such a wave power capture system hydraulic fluid may be supplied to the hydraulic supply at a reduced rate until the output flow rate of the double acting piston arrangement exceeds a predetermined minimum.
In this specification the expression double acting piston arrangement means a piston pumping device or devices which receives input power from the sea wave motion and which will pump output when waves are moving in either direction.
Examples of such double acting piston arrangements include:
In an arrangement involving a pair of displacement cylinders, the coupling can be mechanical including the possible use of two displacement cylinders with a common rod, or directly coupled rods.
In one arrangement such a wave power capture system the outputs sides of the
double acting piston arrangements have a direct hydraulic connection by-passing the hydraulic motor, access to the direct hydraulic connection being controlled by a stop valve which is open until the output flow rate of the double acting piston arrangement exceeds the predetermined minimum.
In another arrangement such wave power capture system has a double headed piston in a cylinder with one end of the cylinder to one side of the double headed piston hydraulically connected to one output of the reciprocating double acting piston arrangement and the other end the cylinder to the other side of the double headed piston hydraulically connected to the other output of the reciprocating double acting piston.
Such a wave power capture system as described in the preceding paragraphs may comprise a first pair hydraulic intensifiers, the low pressure side of the pairs of hydraulic intensifiers being connected hydraulically to one output of the double acting piston arrangement and the low pressure side of the other of said pair connected hydraulically to the other output of the double acting piston arrangement and the high pressure side of each hydraulic intensifier is connected via non-return valves to the hydraulic supply to the hydraulic motor.
A hydraulic intensifier is a device which is used to increase the intensity of pressure of any hydraulic fluid or water, with the help of the hydraulic energy available from a huge quantity of water or hydraulic fluid at a low pressure. A number of such devices are known.
Preferably the hydraulic intensifiers comprise piston operated hydraulic intensifiers wherein the pairs of intensifiers are connected together to that they drive one another, wherein one charges from its low pressure input and supplies an output at higher pressure while the other returns to an uncharged position or vice versa. Usually this is achieved by having a common rod connecting the pistons of each intensifier.
Further intensifiers may be connected to the double acting piston arrangement in a similar way to the first pair of hydraulic intensifiers. In such a case the sides of the pairs of hydraulic intensifiers are arranged such that their pressure intensification decreases in steps from one pair whose intensification is relatively high when compared with a final pair (or put another way the cylinder volumes increase from the intensifiers having the greatest intensification to the intensifiers having the lowest pressure intensification).
Such intensifiers may respond in turn to increasing flow rates from the double acting piston arrangement.
This can be achieved by regulating entry to each pair of intensifiers with valves which open and close on the basis of the output flow rate from the double acting piston arrangement.
A variable intensifier can be used with this invention instead of the piston operated intensifiers described in the preceding paragraphs. In this case a hydraulic motor is driven from a pumped hydraulic supply whose flow direction may change. The motor drives a variable displacement over centre pump which can pump in in one direction only even when the hydraulic motor changes direction was a result of reversal of flow through it. Applied to the present invention the hydraulic motor of the intensifier is placed in a duct between the outputs of the double acting piston arrangement. Hydraulic fluid passes between the outlets of the double acting piston arrangement, the direction of flow depending on the input wave motion from the sea into the double acting piston arrangement. The hydraulic motor will drive the over centre pump, which will draw hydraulic fluid from a supply and pump it to the supply line of the main hydraulic motor of the system. When the variable over centre pump has zero displacement the cylinder load on the double acting piston arrangement will be minimum. As the variable displacement of the pump increases so will the cylinder load on the double acting piston arrangement.
Often the double acting piston arrangement comprises a double headed piston head reciprocating in a single cylinder. Alternatively mechanically linked displacement cylinders can be used.
Normally double headed pistons have a rod on one side of the piston head, although through rodded double headed pistons can be used with advantage. The power capture system of this invention may compensate for differences in the chamber area either side of the double acting piston.
In one particular arrangement a wave power capture system comprises:
In a wave power capture system described in the preceding paragraph, the further double headed piston may be arranged in its cylinder such that the volumes of the cylinder either side of the double headed piston differ to compensate for differences in the volumes either side of the double headed piston.
Normally the system described in this invention is one of a number of similar systems in a wave farm supplying a single hydraulic motor though the motors hydraulic supply. It can thus be seen that the pressure in the hydraulic to the motor is independent of the output of any single double headed piston and is set, as described, according to particular sea climate or state.
The invention will be now fully described with reference to the accompanying drawings in which:
In
The amplitude, frequency, and strength of the applied forces 12 acting on the cylinder is a function of the wave climate or state and the pressure on the cylinder itself.
A low pressure tank 15 supplies low pressure hydraulic, typically water or oil through a supply line to check valves 18 and 20. On the expansion stroke, low pressure fluid is sucked through check valve 18 into the full bore 10A of the cylinder 10 at the same time high pressure fluid is pumped from the annulus 10B through check valve 24 into the high pressure supply 26 to a hydraulic motor 28. When the applied force 12 reverses, piston 14 will start to move in the opposite direction, the annulus 10B now expands in volume and hydraulic fluid is drawn in through check valve 20 and high pressure fluid is pumped out from the full bore 10A through check valve 22. So a pumping action can generally be achieved on both strokes of the piston 14 in either direction. Often there is an accumulator 30 in the high pressure circuit to smooth the power output from the device. The high pressure fluid is then used to drive the hydraulic motor 28 which in turn can be used to drive an electric generator. The cylinder 10 is one of a number in a wave farm supplying hydraulic fluid to the hydraulic motor 28, supplies from the other cylinders is shown schematically by the label 25, supplies of fluid to the other cylinders is shown schematically by the label 17.
If the operating pressure is zero then the cylinder will apply little or no resistive load, so the cylinder will have maximum displacement and its velocity and pumped flow will be at a maximum. But as the pressure is zero the power generated will also be zero. Conversely if the pressure is too high, the force required to move the piston 14 will be greater than the load the wave device can provide, so the cylinder will not pump fluid and no hydraulic power will be generated from cylinder 10.
There is an optimal pressure which will provide the optimal resistive cylinder load, so extracting the maximum amount of power from the wave device. This optimal pressure is a function of the wave climate. Generally the more powerful and bigger the waves are the higher the operating pressure should be, so usually with wave power devices the operating pressure can be tuned so that it produces the maximum power for the current wave climate.
Real seas are made up of a number of waves of different wave periods and heights. Each of these different waves will have its own optimal cylinder loading to extract the maximum amount of power from the waves. Additionally to extract the maximum power from a single wave, the cylinder loading should increase with increasing velocity. With a cylinder loading of the type shown in
A better profile for cylinder force vs. velocity would be that shown in
Using a more optimal force velocity profile such as that shown in
Using hydraulics to provide the force vs. velocity profile in
The invention can be implemented with a number of levels of complexity. By adding or removing some of the features; it is possible to implement a system which provides some performance improvements but not the full potential at one end of the spectrum to a relatively expensive implementation at the other to implement. The system designer would need to carry out a cost benefit analysis to see which features to include and thus the level of implementation which will be cost effective in a particular situation.
In
When the piston is pushed to the left when the applied force 12 reverses, the flow is from the full bore 10A to annulus 10B. As the area of full bore side 10A is greater than that of the annulus 10B, some fluid will be pumped through valve 22 into duct 26; therefore, during the compression stroke of piston 14, there is a small increase in cylinder force.
This pumping on compression strokes could be avoided by using a through rod cylinder or using the arrangement shown in
To obtain the intermediate loads shown in
The second stage valve 36 is connected to a pair of pressure intensifiers 38.
The pair of intensifiers is made of individual intensifiers 80 and 82, each having pistons 90 and 92 respectively operating in cylinders. The rods 84 and 86 of pistons 90 and 92 are joined end to end, so that when one cylinder is in an expansion stroke, the other is in a compression stroke.
As the main cylinder 10 undergoes an expansion stroke due to an applied wave force 12, hydraulic fluid from the annulus 10B is transferred under pressure into the full bore 82A of intensifier 82. This moves the intensifier pistons 90 and 92 to the left. This produces higher pressure fluid at the annulus 82B of the right hand intensifier 82 When the main piston 14 executes a compression stroke by moving to the left, the intensifiers 80 and 82 work in the opposite direction.
The higher pressure fluid from annulus is then pumped forward through check valve 40 into the high pressure hydraulic fluid delivery line 26 to the motor 28. Check valve 24 is closed at this stage and separates the intermediate main cylinder 10 pressure from the higher delivery pressure in line 26. The main cylinder 10 is now pumping against a reduced pressure and this provides the intermediate cylinder force shown in
As the full bore 82A of intensifier 82 is extending the full bore 80A of intensifier 80 is contracting and hydraulic fluid from the full bore side 80A of the left intensifier 80 is being transferred into the full bore 10A of the main cylinder 10 and at the same time annulus 80B of the left hand intensifier 80 is refilled with low pressure fluid via check valve 22.
When the intensifiers' cylinders have the same areas as shown in
The volumes of the cylinders of intensifiers 80 and 82 need to be optimised such that they have sufficient capacity for most wave climates. However when the intensifiers have insufficient volume to cope with the flow from the main cylinder 10, delivery pressure from the main cylinder 10 will then increase to the pressure in the main supply duct 26. As the stroke volume in both directions of travel will never be exactly equal it is inevitable that the intensifiers tend to drift to one side and clip off some small amount of the desired intermediate pressure control.
Ignoring losses due to friction and the small force required to move the right hand cylinder the ratio of pressures between the full bores 82A and annulus 10B of the cylinder is the inverse to area ratios between the full bore 82A and annulus 10B. By choosing appropriate area ratios it is possible to design the intensifier such that it will double the pressure at the annulus 82B. Likewise for the ratios of the full bore 80A and the full bore 10A.
When the second stage valve is closed or the intensifier has insufficient volume to cope with the flow from the main cylinder 10, hydraulic fluid then pumps directly through check valves 22 and 24 and 42 and 40 into the main delivery line at full pressure. At this stage the full load, as shown in
The system is ideally controlled by monitoring the speed/position of the main
hydraulic cylinder. Starting at with piston 14 stationary both valves 34 and 36, controlling fluid entry into the first and second stages respectively, are open. As the flow from the cylinder 10 increases to a predetermined level the first stage valve 34 will close and subsequently at a higher flow rate the second stage valve 36 will close. The flow rate can be determined by monitoring the velocity of the piston 14. This measurement is applied to a computer control system 46 which controls the opening and closing of valves 34 and 36. Then as the main cylinder slows down the second stage valve 36 will reopen and subsequently at a lower speed the first stage valve 34 will open. By using a the computer control system 46, it is possible to adjust the piston speeds and flow volumes at which the valves 34 and 36 open and close to optimise the power output for the prevailing wave climate. The settings at which the valves 34 and 36 open, on the one hand, and close, on the other, do not necessarily have to be the same.
Ideally the speed of the piston should be monitored directly, but alternatively it could be calculated by the computer by sensing the position of the wave device.
The speed could be also calculated by using a flow meter 44 in the fluid supply 16 to measure the flow of fluid into the cylinder, but this will make the control less predictable as flow and piston cylinder velocity are not directly proportional. In particular, when the first stage valve is open there would be no net fluid flow though supply 16 into the cylinder 10; to overcome this, a controller could be used to open the first stage valve 34 for a set period of time.
An alternative arrangement to achieving three stages of intensification is shown in
The systems described in
In
The first stage duct 32 is a rodless piston in a cylinder 58. As the fluid in the annulus 10B of cylinder 10 is expelled, fluid is transferred via the duct 32 and into the right had side of cylinder 58, fluid in the left hand side is passed into the full bore side 10B of cylinder 10, and this continues until the piston in cylinder 58 hits its stop. Then fluid leaving the annulus 10B starts to fill the bore of the right hand of the pair of intensifiers 38 and pumping out higher pressure fluid from its annulus side thorough check valve 40. This continues until right hand cylinder of the pair of intensifiers 38 reaches the end of its stroke and then the third stage intensifiers 50 are actuated in the same way. After the right hand intensifier reaches the end of its stroke the main cylinder 10 then come up to full load, pumping fluid through check valves 24 and 40.
The operation is similar to the systems shown in
As the force 12 is reversed, the piston 14 moves in the opposite direction in a compressions stroke, with the left hand side of cylinder 58 being charged first until its piston reaches its right hand stop, then the left hand intensifier of the pair of intensifiers 38 is charged pumping out high pressure fluid through check valve 42, and finally the same for the pair of intensifiers 50.
Increasing position along the horizontal axis in
Then the second stage pair of intensifiers 36 takes over and the main cylinder
pressure difference increases so the cylinder force also increases from B to C. This continues until the piston in the right hand cylinder of the second stage intensifiers 36 reaches the end of its stroke at which time piston 14 at position D.
From then on the main cylinder 10 has to pump all of its flow forward into the main supply line 26 through check valves 24 and 40, so the main cylinder pressure increases and the cylinder force increases from D to E.
If both sides of the main cylinder had equal area (e.g. as with a through rod cylinder) then the reverse profile, when the piston 14 executes a compression stroke would be a mirror image. In
When the piston moves from I to J the second stage intensifiers 38 will be in operation. As some of its stroke was used in the previous stage the distance I to J will be less than C to D. Additionally the magnitude of force between I to J will be greater than C to D because some flow from the main cylinder 10 will also be pumped forward into the supply line 26 due to the imbalance between bore 10A cross sectional area and annulus 10B cross sectional area.
Assuming sinusoidal motion of the main piston 14,
As can be seen from
The actual cylinder motion will not be simple sinusoidal. For real systems the main cylinder force will generally increase with increasing speed. Each of the stages shown in
The problem of optimising a system of the kind shown in
In FIG. there are two parallel cylinders 58 and 62 with rod-less pistons. Individual isolation valves 60 and 64 control water entry through ducts 32 and 66 to the left hand sides of the cylinders 58 and 62 respectively. These isolation valves 60 and 64 do not respond to the movement of the main piston but are opened or closed in response to the prevailing wave climate (for example, either by a computer monitoring the wave climate or a system operator) so that the total displacement volume of the first stage cylinders can be adjusted. To give maximum flexibility with this configuration, one of the first stage cylinders would have half the displacement of the other, so that 0, 1/3, 2/3 or 3/3 of maximum displacement can be chosen.
This method of optimization could also be used if second and subsequent stage of pairs of intensifiers were used.
In
Throughout the examples a single double headed piston 14 in a main cylinder 10 is illustrated. It is more usual to use two or more of such pistons in individual cylinders mechanically joined to the same supply of wave energy. In such a case the outputs for the main bores 10A of the two cylinders would be connected to each of the stages shown in the figures and would the outlet of each of the annuluses 10B. The description in refereeing to the main cylinder 10 and main piston 14 should be taken as referring to both main cylinder and both main pistons.
Although piston operated hydraulic intensifiers are specifically described herein, any form of hydraulic intensifier may be used where piston operated intensifiers are described. One new such intensifier, allowing for steady pressure build, on the double acting piston arrangement in a way that is closer to the ideal of
In
In
108 whose output shaft can drives a variable over centre pump 109. In this case the arrangement includes a main cylinder 10 with a double acting piston 14, but with a main bore 10A and an annulus 10B, the piston rod being on the annulus side 10B of the piston 14, as in
109 has zero displacement, the load on the double headed piston 14 will be at a minimum. As the variable displacement of the pump 109 increases so will the load on double headed piston 104, bringing that pressure eventually to the pressure in line 26. Although this arrangement does not entirely dispense with the need for control valves, the number is reduced compared with the arrangements of
In
In each of the three examples in
In
Usually two or more double acting piston arrangements acting in tandem from a common input are used with systems of the kind described in this invention. The outputs of the piston arrangements are joined. In the figures therefore, cylinders 10, 100, 120 and 122 should be seen as representing one, two or more such cylinders working in tandem whose output are joined.
Number | Date | Country | Kind |
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1104843.6 | Mar 2011 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB12/50624 | 3/22/2012 | WO | 00 | 9/17/2013 |