The subject matter herein relates generally to power connector assemblies for communication systems.
Some communication systems include an equipment cabinet holding communication equipment in an equipment rack. The equipment racks are typically slidable or extendable, such as in a drawer, between closed and open positions. For example, the equipment rack may be slid open to access components of the communication system, such as electrical components mounted on a circuit board within the drawer, for service, testing and the like. Typically, the electrical components are powered through a power supply of the communication system. However, in some applications it may be desirable to maintain the equipment in a powered and operating state during service. Conventional communication systems that maintain power to the electrical components during service use power wires connected to the circuit board that are extendible with the equipment rack. The power wires need to be long enough to accommodate the full extension of the equipment rack so that as the equipment rack travels the power wires may extend or contract within a defined space without being damaged or causing damage to other components.
Conventional communication systems having power wires are not without disadvantages. For instance, the power wires occupy valuable space within the equipment rack which could otherwise be used for additional electrical components or could allow the equipment cabinet to be smaller if the power wires were removed. Additionally, the communication systems having the power wires typically include a cable management arm to guide extension and contraction of the power wire within the equipment cabinet. The cable management arm occupies additional space within the equipment cabinet. Furthermore, as power requirements to the communication system increase, the size and/or quantity of power wires needed to support the current increases, thereby leading to larger and stiffer wire bundles.
A need remains for a power connector assembly for powering electrical components within an extendible equipment rack of a communication system.
In one embodiment, a power connector assembly is provided including a power rail having a power supply circuit being configured to be mounted within an equipment cabinet and a sliding power connector configured to be terminated to a host circuit board. The sliding power connector has a power contact electrically connected to the power supply circuit of the power rail. The sliding power connector is configured to be slid along the power rail as an equipment rack holding the circuit board is open and closed during an extension cycle of the equipment rack. The power contact maintains electrical connection with the power rail during the entire extension cycle.
In another embodiment, a communication system is provided including an equipment cabinet having a chassis holding communication equipment and having a power supply. The communication system includes a power rail held by the chassis of the equipment cabinet having a power supply circuit electrically connected to the power supply. The communication system includes an equipment rack held by the chassis. The equipment rack is slidable during an extension cycle between closed and open positions. The equipment rack includes a host circuit board having powered electrical components terminated thereto. The equipment rack includes a sliding power connector terminated to the host circuit board having a power contact electrically connected to the power supply circuit of the power rail. The sliding power connector is configured to be slid along the power rail as the equipment rack is moved between the closed and open positions during the extension cycle. The power contact maintains electrical connection with the power rail during the entire extension cycle.
In a further embodiment, a communication system is provided including an equipment cabinet having a chassis holding communication equipment having a power supply and a power rail held by the chassis of the equipment cabinet having a power supply circuit electrically connected to the power supply. The communication system includes an equipment rack held by the chassis. The equipment rack is slidable during an extension cycle between closed and open positions. The equipment rack includes a host circuit board having powered electrical components terminated thereto. The equipment rack includes a sliding power connector terminated to the host circuit board having a housing holding a power contact. The housing is mounted to the host circuit board and has a track receiving the power rail. The power contact is electrically connected to the power supply circuit of the power rail. The sliding power connector is slid along the power rail with the power rail being guided through the track as the equipment rack is moved between the closed and open positions during the extension cycle. The power contact maintains electrical connection with the power rail during the entire extension cycle.
The chassis 104 may have any size or shape depending on the particular application. The chassis 104 may include any number of equipment racks 110. In the illustrated embodiment, the equipment racks 110 are stacked in two columns; however, the equipment racks 110 may have other configurations in alternative embodiments. In the illustrated embodiment, the equipment racks 110 are oriented horizontally; however, the equipment racks 110 may have other orientations, such as a vertical orientation, in alternative embodiments. The chassis 104 includes a frame 112 to support the equipment racks 110 and/or the communication equipment 106. The frame 112 may include walls or panels 114 defining an exterior of the equipment cabinet 102 and/or may include internal supports, which may support the equipment racks 110. In other embodiments, the frame 112 may be open, only including the supports without the panels 114.
In an exemplary embodiment, the equipment rack 110 includes a drawer 120 having slides 122 used to extend the drawer 120 to the open position. The drawer 120 is extendable in a sliding direction along an extension axis, shown by arrow A. The drawer 120 may include walls or panels 124 to enclose the communication equipment 106, such as along the sides, the front, the back, the bottom and/or the top of the drawer 120. Other types of equipment racks 110 may be used in alternative embodiments. The communication equipment 106 is moveable with the drawer 120 between the closed and open positions. As such, when the drawer 120 is opened, the communication equipment 106 may be accessible for use and/or for service. In an exemplary embodiment, the communication system 100 includes power connector assemblies for powering the communication equipment 106 from the power supply 108. The power connector assemblies are arranged such that the communication equipment 106 may be powered during the entire extension cycle of the extendable equipment rack 110 from the closed position to the open position.
In an exemplary embodiment, the power connector assembly 130 includes a power rail 132 and a sliding power connector 134 configured to be electrically connected to the power rail 132. The sliding power connector 134 is shown in phantom in
The power rail 132 is electrically connected to the power supply 108. For example, power wires 136 of the power supply 108 may be terminated to the power rail 132. For example, the power wires 136 may be soldered to the power rail 132. Alternatively, power terminals terminated to ends of the power wires 136 may be connected to the power rail 132 and/or to an electrical connector at the end of the power rail 132. In other various embodiments, rather than power wires, the power rail 132 may be electrically connected to the power supply 108 by other means, such as a bus bar. Power is supplied to the sliding power connector 134 via the power rail 132 to power the communication equipment 106 held by the equipment rack 110.
The equipment rack 110 includes a host circuit board 140 held in the drawer 120. The host circuit board 140 is electrically connected to the sliding power connector 134. For example, the sliding power connector 134 may be mounted to the host circuit board 140, such as to the bottom of the host circuit board 140. The communication equipment 106 (shown in
In an exemplary embodiment, the communication equipment 106 includes one or more powered electrical components 142. The powered electrical components 142 are electrically connected to the sliding power connector 134, such as through the host circuit board 140. The powered electrical components 142 receive power through the sliding power connector 134 from the power rail 132. As the drawer 120 is opened and closed, the sliding power connector 134 slides along the power rail 132 during the extension cycle of the equipment rack 110. The sliding power connector 134 maintains electrical connection with the power rail 132 during the entire extension cycle to supply power to the powered electrical components 142 as the drawer 120 is opened and closed.
In other various embodiments, the equipment rack 110 may be supplied without the host circuit board 140. For example, the sliding power connector 134 may directly extend from the powered electrical components 142 without the need for the host circuit board 140. Optionally, multiple sliding power connectors 134 may be provided, such as each associated with a corresponding powered electrical component 142.
The power rail 132 extends along a power rail axis 158 between a first end 160 and a second end 162. The power rail 132 includes a first edge 164 and a second edge 166 opposite the first edge 164 extending between the first and second ends 160, 162. The power rail 132 includes a top 168 and a bottom 170. In the illustrated embodiment, the anode 152 and the cathode 154 are provided at the top 168 and extend along a majority of the length between the first and second ends 160, 162. Optionally, the anode 152 and the cathode 154 may include pads 172, 174, respectively, at the first end 160. The power wires 136 (shown in
The sliding power connector 134 includes a housing 200 configured to be mounted to the host circuit board 140. The housing 200 is moveable with the host circuit board 140, such as when the equipment rack 110 (shown in
In an exemplary embodiment, the sliding power connector 134 include a wiper 222 engaging the power rail 132 to wipe the power rail 132 as the sliding power connector 134 is moved along the power rail 132. For example, the wiper 222 may wipe along the anode 152 and the cathode 154 (shown in
The housing 200 includes a first end 230 and a second end 232 opposite the first end 230. The housing 200 includes first and second sides 234, 236 extending between the ends 230, 232. The first rail 204 is provided at the first side 234 and the second rail 206 is provided at the second side 236. The housing 200 includes a top 238 and a bottom 240 opposite the top 238. The track 202 is provided at the bottom 240. In an exemplary embodiment, the housing 200 includes pockets 242 at the top 238 that receive corresponding power contacts 220. Openings 244 extend through the housing 200 between the pockets 242 and the track 202. The power contacts 220 extend through the openings 244 such that the power contacts 220 are exposed in the track 202 for electrical connection with the power rail 132 (shown in
In an exemplary embodiment, each power contact 220 includes a mating end 250 and a mounting end 252. The mating end 250 is configured to be mated with the power rail 132. The mounting end 252 is configured to be terminated to the host circuit board 140 (shown in
In an exemplary embodiment, the power contacts 220 include spring beams 256 at the mating end 250 for mating with the power rail 132. The spring beams 256 are deflectable such that the spring beams 256 may be spring-loaded against the power rail 132 when mated thereto. Optionally, over-travel blocks may be provided behind the spring beams 256 to limit over-stress and/or plastic deformation of the spring beams 256. The spring beams 256 may be curved at the distal ends to prevent stubbing against the power rail 132 as the sliding power connector 134 is slid along the power rail 132. Optionally, the power contacts 220 may be received in the housing 200 such that the spring beams 256 of different power contacts 220 extend in different directions. For example, the distal ends of the spring beams 256 may face toward each other in various embodiments, or may face away from each other in various embodiments. Alternatively, the power contacts 220 may be oriented such that all of the spring beams 256 extend in the same direction. Optionally, the spring beams 256 may extend generally parallel to the sliding direction of the sliding power connector 134; however, other orientations are possible in alternative embodiments.
In the illustrated embodiment, two of the power contacts 220 are aligned near the first side 234 and two of the power contacts 220 are aligned near the second side 236. The power contacts 220 at the first side 234 define anode contacts 260 configured to be electrically connected to the anode 152 (shown in
The power contacts 220 may be initially loaded in a vertical direction into the housing 200 and then slid horizontally into a final position. For example, the tabs 270 may be aligned with and loaded into the slots 272 and then slid to a final position where the tabs 270 are shifted relative to the slots 270 such that the tabs 270 are captured in the housing 200. The power contacts 220 may be received in the housing 200 by other processes in alternative embodiments. For example, the housing 200 may be molded around the power contacts 220 in alternative embodiments. In other various embodiments, rather than vertically loading and horizontally loading the power contacts 220, the power contacts 220 may be loaded either in a vertical direction or in a horizontal direction to the final position in the housing 200. Optionally, the power contacts 220 may be held in the housing 200 by an interference fit between the tabs 270 and housing 200. Alternatively, other fasteners or latches may be used to hold the power contacts 220 in the housing 200.
The spring beams 256 are aligned with and installed through the openings 244 as the power contacts 220 are vertically loaded into the housing 200. As such, the spring beams 256 are not flattened or over-stressed during loading of the power contacts 220 into the housing 200.
The sliding power connector 134 is mounted to the host circuit board 140 and is electrically connected to the power rail 132. When the equipment rack 110 is opened, the power rail 132 remains stationary and the sliding power connector 134 moves relative to the power rail 132 to the open position. The power contacts 220 maintain electrical connection with the power rail 132 during the entire extension cycle between the closed and opened positions.
In the closed poison, the host circuit board 140 is generally centered over and aligned with the power rail 132. In the closed position, a second end 282 of the host circuit board 140 is positioned rearward of the second end 162 of the power rail 132. In the open position, the host circuit board 140 is shifted and offset relative to the power rail 132. For example, in the open position, only a first end 280 of the host circuit board 140 having the sliding power connector 134 mounted thereto, is aligned with the power rail 132. The opposite second end 282 of the host circuit board 140 is positioned forward of the second end 162 of the power rail 132.
It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. § 112(f), unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
Number | Date | Country | Kind |
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201611075868.3 | Nov 2016 | CN | national |
This application is a divisional application and claims the benefit of U.S. patent application Ser. No. 15/412,430 filed Jan. 23, 2017, which claims priority to Chinese Application No. 201611075868.3, filed Nov. 28, 2016, the subject matter of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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Parent | 15412430 | Jan 2017 | US |
Child | 15933955 | US |