This patent application claims priority of a Chinese Patent Application No. 202310923683.7, filed on Jul. 26, 2023 and titled “POWER CONNECTOR”, the entire content of which is incorporated herein by reference.
The present disclosure relates to a power connector, which belongs to a technical field of connectors.
A power connector in the related art generally includes an insulating body and a plurality of power terminals. The plurality of power terminals generally includes a first power terminal and a second power terminal. The first power terminal includes a first fixing portion and a plurality of first elastic arms disposed at intervals. The second power terminal includes a second fixing portion and a plurality of second elastic arms disposed at intervals. The first elastic arm includes a first contact surface. The second elastic arm includes a second contact surface. The first contact surface and the second contact surface are located on a same row.
In the related art, a space between each two adjacent first elastic arms and a space between each two adjacent second elastic arms are not fully utilized, so that the current-carrying capability of the power terminals is limited. With the continuous improvement of power transmission requirements, higher requirements are placed on the power transmission capability of the power terminals, and there is still room for improvement in the power terminals in the related art.
An Object of the Present Disclosure is to Provide a Power Connector with Improved Current-Carrying Capability.
In order to achieve the above object, the present disclosure adopts the following technical solution: a power connector, including: an insulating body including a mating surface and a mating slot extending through the mating surface along a first direction; the mating slot being configured to at least partially receive a mating power connector; and a plurality of power terminals including a first power terminal, a second power terminal and a third power terminal; wherein the first power terminal includes a first fixing portion fixed to the insulating body and at least one first elastic arm extending from the first fixing portion; the first elastic arm includes a first contact surface; the second power terminal includes a second fixing portion fixed to the insulating body and at least one second elastic arm extending from the second fixing portion; the second elastic arm includes a second contact surface; the third power terminal includes a third fixing portion sandwiched between the first fixing portion and the second fixing portion, at least one first supplementary elastic arm extending from the third fixing portion, and at least one second supplementary elastic arm extending from the third fixing portion; the first supplementary elastic arm includes a first supplementary contact surface; the second supplementary elastic arm includes a second supplementary contact surface; a length of the first elastic arm along the first direction is different from a length of the second elastic arm along the first direction, so that the first contact surface and the second contact surface are disposed at intervals along the first direction; a length of the first supplementary elastic arm along the first direction is different from a length of the second supplementary elastic arm along the first direction, so that the first supplementary contact surface and the second supplementary contact surface are disposed at intervals along the first direction; the first supplementary elastic arm is such extended to be disposed side by side with the first elastic arm along a second direction, so that the first contact surface and the first supplementary contact surface are located in a first row; the second direction is perpendicular to the first direction; the second supplementary elastic arm is such extended to be arranged side by side with the second elastic arm along the second direction, so that the second contact surface and the second supplementary contact surface are located in a second row; the first row and the second row are parallel to each other.
In order to achieve the above object, the present disclosure adopts the following technical solution: a power connector, including: an insulating body including a mating surface and a mating slot extending through the mating surface along a first direction; the mating slot being configured to at least partially receive a mating power connector; and a plurality of power terminals including a first power terminal, a second power terminal and a third power terminal; wherein the first power terminal includes a first fixing portion and at least one first elastic arm extending from the first fixing portion; the first elastic arm includes a first contact surface; the second power terminal includes a second fixing portion and at least one second elastic arm extending from the second fixing portion; the second elastic arm includes a second contact surface; the third power terminal includes a third fixing portion sandwiched between the first fixing portion and the second fixing portion, a first supplementary elastic arm integrally extending from the third fixing portion, and a second supplementary elastic arm integrally extending from the third fixing portion; the first supplementary elastic arm includes a first supplementary contact surface; the second supplementary elastic arm includes a second supplementary contact surface; the first contact surface and the second contact surface are disposed at intervals along the first direction; the first supplementary contact surface and the second supplementary contact surface are disposed at intervals along the first direction; the first supplementary elastic arm is such extended to be disposed side by side with the first elastic arm along a second direction, so that the first contact surface and the first supplementary contact surface are located in a first row; the second direction is perpendicular to the first direction; the second supplementary elastic arm is such extended to be arranged side by side with the second elastic arm along the second direction, so that the second contact surface and the second supplementary contact surface are located in a second row; the first row and the second row are parallel to each other.
Compared with the prior art, the plurality of power terminals in the present disclosure include the third power terminal. The third power terminal includes the first supplementary elastic arm arranged side by side with the first elastic arm and the second supplementary elastic arm arranged side by side with the second elastic arm, thereby increasing the current-carrying area in contact with the mating power connector. As a result, the power terminals of the present disclosure have a higher current transmission capability, and reduce the heat generated by the power terminals when transmitting a large current.
Exemplary embodiments will be described in detail here, examples of which are shown in drawings. When referring to the drawings below, unless otherwise indicated, same numerals in different drawings represent the same or similar elements. The examples described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of devices and methods consistent with some aspects of the application as detailed in the appended claims.
The terminology used in this application is only for the purpose of describing particular embodiments, and is not intended to limit this application. The singular forms “a”, “said”, and “the” used in this application and the appended claims are also intended to include plural forms unless the context clearly indicates other meanings.
It should be understood that the terms “first”, “second” and similar words used in the specification and claims of this application do not represent any order, quantity or importance, but are only used to distinguish different components. Similarly, “an” or “a” and other similar words do not mean a quantity limit, but mean that there is at least one; “multiple” or “a plurality of” means two or more than two. Unless otherwise noted, “front”, “rear”, “lower” and/or “upper” and similar words are for ease of description only and are not limited to one location or one spatial orientation. Similar words such as “include” or “comprise” mean that elements or objects appear before “include” or “comprise” cover elements or objects listed after “include” or “comprise” and their equivalents, and do not exclude other elements or objects. The term “a plurality of” mentioned in the present disclosure includes two or more.
Hereinafter, some embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
Referring to
Referring to
The insulating body 1 includes a top wall 13 and a bottom wall 14. The mating slot 10 is located between the top wall 13 and the bottom wall 14. The insulating body 1 further includes a plurality of first partition walls 131 protruding from a lower surface of the top wall 13 toward the mating slot 10. Two adjacent first partition walls 131 and the top wall 13 jointly form a U-shaped first receiving groove 132. Similarly, the insulating body 1 further includes a plurality of second partition walls 141 protruding from an upper surface of the bottom wall 14 toward the mating slot 10. Two adjacent second partition walls 141 and the bottom wall 14 jointly form a U-shaped second receiving groove 142. In the illustrated embodiment of the present disclosure, the first receiving groove 132 and the second receiving groove 142 at corresponding positions are aligned in a vertical direction.
Referring to
Referring to
The first elastic arm 212 includes a first elastic portion 2121 connected to the first fixing portion 211 and a first contact portion 2122 bent from the first elastic portion 2121. The first elastic portion 2121 extends along the first direction A1. The first contact portion 2122 includes a first bent portion 2122a, a second bent portion 2122b, and a first end portion 2122c connected to the second bent portion 2122b. In the illustrated embodiment of the present disclosure, the first bent portion 2122a and the second bent portion 2122b are connected to form a substantially S-shaped configuration.
Specifically, in the illustrated embodiment of the present disclosure, the first bent portion 2122a extends forwardly and downwardly from the first elastic base portion 2121. The second bent portion 2122b extends downwardly and forwardly from the first bent portion 2122a. The first end portion 2122c extends forwardly and upwardly from the second bent portion 2122b. A first contact surface 214 is formed on a bottom surface of the second bent portion 2122b for contacting with the first contact pad 201 of the mating power connector 200.
The second power terminal 22 includes a second fixing portion 221 fixed to the insulating body 1, a second elastic arm 222 extending from one end of the second fixing portion 221, and a second mounting leg 223 bent downwardly from the other end of the second fixing portion 221. In the illustrated embodiment of the present disclosure, a plurality of second elastic arms 222 are provided and disposed at intervals along the second direction A2-A2. The second power terminal 22 further includes a plurality of second spacing slots 220 of which each is located between two adjacent second elastic arms 222.
The second elastic arm 222 includes a second elastic portion 2221 connected to the second fixing portion 221 and a second contact portion 2222 bent from the second elastic base portion 2221. The second elastic portion 2221 extends downwardly and forwardly from the second fixing portion 221. The second contact portion 2222 is substantially V-shaped. A second contact surface 224A is formed on a bottom surface of the second contact portion 2222 for contacting with the first contact pad 201 of the mating power connector 200. The second contact portion 2222 further has a second end portion 2222c.
The third power terminal 23 includes a third fixing portion 231 sandwiched between the first fixing portion 211 and the second fixing portion 221, at least one first supplementary elastic arm 235 integrally extending from the third fixing portion 231, at least one second supplementary elastic arm 236 integrally extending from the third fixing portion 231, and a third mounting leg 233 bent downwardly from the third fixing portion 231. In the illustrated embodiment of the present disclosure, a plurality of first supplementary elastic arms 235 are provided and disposed at intervals along the second direction A2-A2. A plurality of second supplementary elastic arms 236 are provided and disposed at intervals along the second direction A2-A2. The plurality of the first supplementary elastic arms 235 and the plurality of the second supplementary elastic arms 236 are alternately arranged along the second direction A2-A2.
The first supplementary elastic arm 235 includes a first supplementary elastic base portion 2351 connected to the third fixing portion 231 and a first supplementary contact portion 2352 bent from the first supplementary elastic base portion 2351. The first supplementary elastic portion 2351 extends along the first direction A1. The first supplementary contact portion 2352 includes a first supplementary bent portion 2352a, a second supplementary bent portion 2352b, and a first supplementary end portion 2352c connected to the second supplementary bent portion 2352b. In the illustrated embodiment of the present disclosure, the first supplementary bent portion 2352a and the second supplementary bent portion 2352b are connected in a substantially S-shaped configuration.
Specifically, in the illustrated embodiment of the present disclosure, the first supplementary bent portion 2352a extends forwardly and downwardly from the first supplementary elastic base portion 2351. The second supplementary bent portion 2352b extends downwardly and forwardly from the first supplementary bent portion 2352a. The first supplementary end portion 2352c extends forwardly and upwardly from the second supplementary bent portion 2352b. A first supplementary contact surface 235a is formed on a bottom surface of the second supplementary bent portion 2352b for contacting with the first contact pad 201 of the mating power connector 200.
The second supplementary elastic arm 236 includes a second supplementary elastic base portion 2361 connected to the third fixing portion 231 and a second supplementary contact portion 2362 bent from the second supplementary elastic base portion 2361. The second supplementary elastic base portion 2361 extends downwardly and forwardly from the third fixing portion 231. The second supplementary contact portion 2362 is roughly V-shaped. A second supplementary contact surface 236a is formed on a bottom surface of the second supplementary contact portion 2362 for contacting with the first contact pad 201 of the mating power connector 200. The second supplementary contact portion 2362 further includes a second supplementary end portion 2362c.
In the embodiment shown in the present disclosure, a length of the first elastic arm 212 along the first direction A1 is different from a length of the second elastic arm 222 along the first direction A1, so that the first contact surface 214 and the second contact surface 224 are disposed at intervals along the first direction A1. A length of the first supplementary elastic arm 235 along the first direction A1 is different from a length of the second supplementary elastic arm 236 along the first direction A1, so that the first supplementary contact surface 235a and the second supplementary contact surface 236a are disposed at intervals along the first direction A1.
As shown in
Specifically, the first fixing portion 211, the third fixing portion 231 and the second fixing portion 221 are disposed in sequence along the vertical direction and connected together. The first supplementary elastic arms 235 are extended into the first spacing slots 210, and the second supplementary elastic arms 236 are extended into the second spacing slots 220.
In the illustrated embodiment of the present disclosure, the number of the first elastic arms 212, the number of the second elastic arms 222, the number of the first supplementary elastic arms 235 and the number of the second supplementary elastic arms 236 are the same (for example, three).
A width of each of the first elastic arms 212 along the second direction A2-A2 is greater than a width of each of the first supplementary elastic arms 235 along the second direction A2-A2. A width of each of the second elastic arms 222 along the second direction A2-A2 is greater than a width of each of the second supplementary elastic arms 236 along the second direction A2-A2.
In the illustrated embodiment of the present disclosure, the power connector 100 includes a first space 2122d located behind the first bent portion 2122a and the second bent portion 2122b, and a second space 2352d located behind the first supplementary bent portion 2352a and the second supplementary bent portion 2352b. The second supplementary end portion 2362c at least partially extends into the first space 2122d, and the second end portion 2222c at least partially extends into the second space 2352d, so as to reduce the risk of the second end portion 2222c and the second supplementary end portion 2362c being damaged by the mating power connector 200 when it is inserted into the mating slot 10.
Referring to
The fourth elastic arm 242 includes a fourth elastic portion 2421 connected to the fourth fixing portion 241 and a fourth contact portion 2422 bent from the fourth elastic portion 2421. The fourth elastic portion 2421 extends along the first direction A1. The fourth contact portion 2422 includes a third bent portion 2422a, a fourth bent portion 2422b, and a fourth end portion 2422c connected to the fourth bent portion 2422b. In the illustrated embodiment of the present disclosure, the third bent portion 2422a and the fourth bent portion 2422b are connected to form a substantially S-shaped configuration.
Specifically, in the illustrated embodiment of the present disclosure, the third bent portion 2422a extends forwardly and upwardly from the fourth elastic base portion 2421. The fourth bent portion 2422b extends upwardly and forwardly from the third bent portion 2422a. The fourth end portion 2422c extends forwardly and downwardly from the fourth bent portion 2422b. A fourth contact surface 244 is formed on a top surface of the fourth bent portion 2422b for contacting with the second contact pad of the mating power connector 200.
The fifth power terminal 25 includes a fifth fixing portion 251 fixed to the insulating body 1, a fifth elastic arm 252 extending from one end of the fifth fixing portion 251, and a fifth mounting leg 253 bent downwardly from the other end of the fifth fixing portion 251. In the illustrated embodiment of the present disclosure, a plurality of fifth elastic arms 252 are provided and disposed at intervals along the second direction A2-A2. The fifth power terminal 25 further includes a plurality of fifth spacing slots 250 of which each is located between two adjacent fifth elastic arms 252.
The fifth elastic arm 252 includes a fifth elastic portion 2521 connected to the fifth fixing portion 251 and a fifth contact portion 2522 bent from the fifth elastic base portion 2521. The fifth elastic base portion 2521 extends downwardly and forwardly from the fifth fixing portion 251. The fifth contact portion 2522 is roughly V-shaped. A fifth contact surface 254 is formed on a top surface of the fifth contact portion 2522 for contacting with the second contact pad of the mating power connector 200. The fifth contact portion 2522 further has a fifth end portion 2522c.
The sixth power terminal 26 includes a sixth fixing portion 261 sandwiched between the fourth fixing portion 241 and the fifth fixing portion 251, at least one fourth supplementary elastic arm 265 integrally extending from the sixth fixing portion 261, at least one fifth supplementary elastic arm 266 integrally extending from the sixth fixing portion 261, and a sixth mounting leg 263 bent downwardly from the sixth fixing portion 261. In the illustrated embodiment of the present disclosure, a plurality of fourth supplementary elastic arms 265 are provided and disposed at intervals along the second direction A2-A2. A plurality of fifth supplementary elastic arms 266 are provided and disposed at intervals along the second direction A2-A2. The plurality of fourth supplementary elastic arms 265 and the plurality of fifth supplementary elastic arms 266 are alternately disposed along the second direction A2-A2.
The fourth supplementary elastic arm 265 includes a fourth supplementary elastic base portion 2651 connected to the sixth fixing portion 261 and a fourth supplementary contact portion 2652 bent from the fourth supplementary elastic base portion 2651. The fourth supplementary elastic portion 2651 extends along the first direction A1. The fourth supplementary contact portion 2652 includes a third supplementary bent portion 2652a, a fourth supplementary bent portion 2652b, and a third supplementary end portion 2652c connected to the fourth supplementary bent portion 2652b. In the illustrated embodiment of the present disclosure, the third supplementary bent portion 2652a and the fourth supplementary bent portion 2652b are connected in a substantially S-shaped configuration.
Specifically, in the illustrated embodiment of the present disclosure, the third supplementary bent portion 2652a extends forwardly and upwardly from the fourth supplementary elastic base portion 2651. The fourth supplementary bent portion 2652b extends upwardly and forwardly from the third supplementary bent portion 2652a. The third supplementary end portion 2652c extends forwardly and downwardly from the fourth supplementary bent portion 2652b. A fourth supplementary contact surface 265a is formed on a top surface of the fourth supplementary bent portion 2652b for contacting with the second contact pad of the mating power connector 200.
The fifth supplementary elastic arm 266 includes a fifth supplementary elastic base portion 2661 connected to the sixth fixing portion 261 and a fifth supplementary contact portion 2662 bent from the fifth supplementary elastic base portion 2661. The fifth supplementary elastic base portion 2661 extends downwardly and forwardly from the sixth fixing portion 261. The fifth supplementary contact portion 2662 is roughly V-shaped. A fifth supplementary contact surface 266a is formed on a top surface of the fifth supplementary contact portion 2662 for contacting with the second contact pad of the mating power connector 200. The fifth supplementary contact portion 2662 further includes a fourth supplementary end portion 2662c.
In the embodiment shown in the present disclosure, a length of the fourth elastic arm 242 along the first direction A1 is different from a length of the fifth elastic arm 252 along the first direction A1, so that the fourth contact surface 244 and the fifth contact surface 254 are disposed at intervals along the first direction A1. A length of the fourth supplementary elastic arm 265 along the first direction A1 is different from a length of the fifth supplementary elastic arm 266 along the first direction A1, so that the fourth supplementary contact surface 265a and the fifth supplementary contact surface 266a are disposed at intervals along the first direction A1.
As shown in
Specifically, the fifth fixing portion 251, the sixth fixing portion 261 and the fourth fixing portion 241 are disposed in sequence along the vertical direction and connected together. The fourth supplementary elastic arms 265 are extended into the fourth spacing slots 240. The fifth supplementary elastic arms 266 are extended into the fifth spacing slots 250.
In the illustrated embodiment of the present disclosure, the number of the fourth elastic arms 242, the number of the fifth elastic arms 252, the number of the fourth supplementary elastic arms 265 and the number of the fifth supplementary elastic arms 266 are the same (for example, three).
A width of each of the fourth elastic arms 242 along the second direction A2-A2 is greater than a width of each of the fourth supplementary elastic arms 265 along the second direction A2-A2. A width of each of the fifth elastic arms 252 along the second direction A2-A2 is greater than a width of each of the fifth supplementary elastic arms 266 along the second direction A2-A2.
In the illustrated embodiment of the present disclosure, the power connector 100 includes a third space 2422d located behind the third bent portion 2422a and the fourth bent portion 2422b, and a fourth space 2652d located behind the third supplementary bent portion 2652a and the fourth supplementary bent portion 2652b. The fourth supplementary end portion 2662c at least partially extends into the third space 2422d, and the fifth end portion 2522c at least partly extends into the fourth space 2652d, so as to reduce the risk of the fifth end portion 2522c and the fourth supplementary end portion 2662c being damaged by the mating power connector 200.
In the illustrated embodiment of the present disclosure, the first contact surface 214, the first supplementary contact surface 235a, the second contact surface 224 and the second supplementary contact surface 236a are located on one side (for example, an upper side) of the mating slot 10. The fourth contact surface 244, the fourth supplementary contact surface 265a, the fifth contact surface 254 and the fifth supplementary contact surface 266a are located on the other side (for example, a lower side) of the mating slot 10.
In the illustrated embodiment of the present disclosure, the first elastic arm 212 and the fourth elastic arm 242 are symmetrically disposed on two sides (for example, upper and lower sides) of the mating slot 10. The second elastic arm 222 and the fifth elastic arm 252 are symmetrically disposed on the two sides (for example, the upper and lower sides) of the mating slot 10. The first supplementary elastic arm 235 and the fourth supplementary elastic arm 265 are symmetrically disposed on the two sides (for example, the upper and lower sides) of the mating slot 10. The second supplementary elastic arm 236 and the fifth supplementary elastic arm 266 are symmetrically disposed on the two sides (for example, the upper and lower sides) of the mating slot 10.
Referring to
Compared with the prior art, the plurality of power terminals 2 of the present disclosure include the third power terminal 23. The third power terminal 23 includes the first supplementary elastic arm 235 arranged side by side with the first elastic arm 212 and a second supplementary elastic arm 236 arranged side by side with the second elastic arm 222. Therefore, the first spacing slot 210 between the first elastic arms 212 and the second spacing slot 220 between the second elastic arms 222 are fully utilized, which increases the current-carrying area in contact with the mating power connector 200, has a higher current transmission capability, and reduces the heat generated by the power terminal when transmitting a large current. In addition, by providing the third mounting leg 233, the current-carrying area is further increased, and the resistance is reduced, thereby facilitating the transmission of a larger current.
Similarly, the plurality of power terminals 2 of the present disclosure include the sixth power terminal 26. The sixth power terminal 26 includes the fourth supplementary elastic arm 265 arranged side by side with the fourth elastic arm 242 and the fifth supplementary elastic arm 266 arranged side by side with the fifth elastic arm 252. Therefore, the fourth spacing slot 240 between the fourth elastic arms 242 and the fifth spacing slot 250 between the fifth elastic arms 252 are fully utilized, which increases the current-carrying area in contact with the mating power connector 200, has a higher current transmission capability, and reduces the heat generated by the power terminal when transmitting a large current. In addition, by providing the sixth mounting leg 263, the current-carrying area is further increased, and the resistance is reduced, thereby facilitating the transmission of a larger current.
The above embodiments are only used to illustrate the present disclosure and not to limit the technical solutions described in the present disclosure. The understanding of this specification should be based on those skilled in the art. Descriptions of directions, although they have been described in detail in the above-mentioned embodiments of the present disclosure, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the application, and all technical solutions and improvements that do not depart from the spirit and scope of the application should be covered by the claims of the application.
Number | Date | Country | Kind |
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202310923683.7 | Jul 2023 | CN | national |