Power connector

Information

  • Patent Grant
  • 6319075
  • Patent Number
    6,319,075
  • Date Filed
    Friday, September 25, 1998
    26 years ago
  • Date Issued
    Tuesday, November 20, 2001
    22 years ago
Abstract
A pair of mating connectors includes a receptacle having an insulative housing and at least one conductive receptacle contact with a pair of spaced walls forming a plug contact receiving space. The plug connector has an insulative housing and at least one conductive contact having a pair of spaced walls which converge to form a projection engageable in the plug receiving space of the receptacle contact. In each case, the spaced walls are joined by a bridging structure that unites the walls. The plug and receptacle contacts are retained in the respective housings by engagement of opposed lateral edge portions of the contacts with the housings in a manner to enhance heat dissipation by convection by maintaining substantial portions of the contacts spaced from the housing walls and from each other. The bridging structure may include a retention element for engaging respective connector housings to retain the contact in the housings. The open structure of both the receptacle and plug contacts enhances heat dissipation and allows flexibility in achieving desired contact normal forces. The contact construction is especially useful for electronic power connectors.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to electrical connectors and more particularly to electronic power connectors especially, useful in circuit board or backplane interconnection systems.




2. Brief Description of Prior Developments




Designers of electronic circuits generally are concerned with two basic circuit portions, the logic or signal portion and the power portion. In designing logic circuits, the designer usually does not have to take into account any changes in electrical properties, such as resistance of circuit components, that are brought about by changes in conditions, such as temperature, because current flows in logic circuits are usually relatively low. However, power circuits can undergo changes in electrical properties because of the relatively high current flows, for example, on the order of 30 amps or more in certain electronic equipment. Consequently, connectors designed for use in power circuits must be capable of dissipating heat (generated primarily as a result of the Joule effect) so that changes in circuit characteristics as a result of changing current flow are minimized. Conventional plug contacts in circuit board electrical power connectors are generally of rectangular (blade-like) or circular (pin-like) cross-section. These are so-called “singular-mass” designs. In these conventional singular-mass blade and pin configurations, the opposing receptacle contacts comprise a pair of inwardly urged cantilever beams and the mating blade or pin is located between the pair of beams. Such arrangements are difficult to reduce in size without adversely effecting heat dissipation capabilities. They also provide only minimal flexibility to change contact normal forces by adjustment of contact geometry.




There is a need for a small contact which efficiently dissipates heat and which has readily modifiable contact normal forces.




SUMMARY OF THE INVENTION




The present invention relates to electrical connectors that comprises a receptacle having an insulative housing and at least one conductive receptacle contact comprising a pair of spaced walls forming a plug contact receiving space. A mating plug comprises an insulative housing and at least one conductive contact having a pair of spaced walls which form a projection engageable in the plug receiving space of the receptacle contact. The contacts employ a “dual mass” principle that provides a greater surface area available for heat dissipation, principally by convection, as compared with “single-mass” contacts. This arrangement provides an air flow path through spaced portions of the contacts of the plug and receptacle connectors when mated.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention is further described with reference to the accompanying drawings in which:





FIG. 1

is a perspective view of a plug contact;





FIG. 2

is a side elevational view of the plug contact shown in

FIG. 1

;





FIG. 3

is a perspective view of a receptacle contact;





FIG. 4

is a side elevational view of the receptacle contact shown in

FIG. 3

;





FIG. 5

is a front elevational view of a plug connector;





FIG. 6

is a top plan view of the plug connector shown in

FIG. 5

;





FIG. 7

is an end view of the plug connector shown in

FIG. 5

;





FIG. 8

is a top front perspective view of the plug connector shown in

FIG. 5

;





FIG. 9

is a top rear perspective view of the plug connector shown in

FIG. 5

;





FIG. 10

is a front elevational view of a receptacle connector;





FIG. 11

is a top plan view of the receptacle connector shown in

FIG. 10

;





FIG. 12

is an end view of the receptacle connector shown in

FIG. 10

;





FIG. 13

is a top front respective view of the receptacle connector shown in

FIG. 10

;





FIG. 14

is a top rear respective view other receptacle connector shown in FIG.


1


.





FIG. 15

is a front perspective view of a second embodiment of plug connector;





FIG. 16

is a rear perspective view of the plug connector of

FIG. 15

;





FIG. 17

is an isometric view of a plug contact used in the connector of

FIG. 15

, with the contact still attached to a portion of the strip material from which its formed;





FIG. 18

is a side cross-sectional view of the plug connector of

FIG. 15

;





FIG. 19

is a front perspective view of a receptacle connector matable with the plug connector of

FIG. 15

;





FIG. 20

is a rear perspective view of the receptacle connector shown in

FIG. 19

;





FIG. 21

is a isometric view of a receptacle contact used in the connector shown in

FIG. 19

, with the contact still attached to a portion of the metal strip from which it was formed;





FIG. 22

is a side cross-sectional view of the receptacle connector shown in

FIG. 19

;





FIG. 22



a


is a partial cross-sectional view taken along line AA of

FIG. 22

;





FIG. 22



b


is a partial cross-sectional view taken along line BB of

FIG. 22

;





FIG. 23

is a front perspective view of a third embodiment of plug connector;





FIG. 23



a


is a cross-sectional view of an alternative arrangement for securing a contact in a housing;





FIG. 24

is a front perspective view of a receptacle connector adapted to mate with the plug connector with

FIG. 23

;





FIG. 25

is a front elevational view of another embodiment of receptacle connector;





FIG. 26

is a bottom respective view of the connector shown in

FIG. 25

;





FIG. 27

is an isometric view of a receptacle contact used in the connectors illustrated in the

FIGS. 25 and 26

;





FIG. 28

is a cross-sectional view of a connector as shown in

FIG. 25

; and





FIG. 29

is a cross-sectional view of an embodiment employing stacked contacts in the plug and receptacle connectors.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIGS. 1 and 2

, a plug contact


10


for use in a plug connector is shown. This plug contact has two opposed major side walls


12


and


14


. A front projection, identified generally by numeral


16


, has an upper section


18


and a lower section


20


. Each of these upper and lower sections comprises a pair of opposed cantilever beams, each beam having inwardly converging proximal section


22


, arcuate contact section


24


and a distal section


26


. The opposed distal sections


26


are preferably parallel to each other. The distal sections can be positioned slightly apart when the beams are in relaxed condition, but come together when the beams are deflected as the front projection is inserted into a receptacle contact (as explained below). This provides over-stress protection for the beams during mating. The side walls also include planar panels


28


and


30


. Terminals


32


,


34


,


36


and


38


extend from an edge of panel


28


. Terminal


40


extends from panel


30


, along with a plurality of like terminals (not shown). Terminals


32


-


40


can comprise through hole, solder-to-board pins (as shown), press fit pins or surface mount tails. The panels


28


and


30


are connected by upper arcuate bridging elements


42


and


44


. A medial space


46


, adapted for air flow, is defined between the panels


28


and


30


. The contact


10


is stamped or otherwise formed as a single piece from a strip of suitable contact materials such as phosphor bronze alloys or beryllium copper alloys.




Referring to

FIGS. 3 and 4

, receptacle contact


48


is shown. This receptacle contact has opposed, preferably planar and parallel side walls


50


and


52


. These walls extend forwardly in a front projecting portion


54


, that forms a medial plug receiving space


56


. The distance between walls


50


and


52


at portion


54


is such that the projection


16


of the plug contact


10


is receivable in the plug contact receiving space


56


, with the beams being resiliently deflected toward the center plane of contact


10


. The deflection causes the beams to develop outwardly directed forces, thereby pressing the arcuate portions


24


against the inside surfaces of the portions


54


forming the receiving space


56


, to develop suitable contact normal force. The side walls


50


and


52


also include, respectively, panels


58


and


60


. Extending from panel


58


there are terminals


62


,


64


,


66


and


68


. Extending from panel


60


there is terminal


70


as well as several other terminals (not shown). These terminals are essentially the same as previously described terminals


32


-


40


. The side walls


50


and


52


are joined together by generally arcuate bridging elements


72


and


74


. Preferably, the receptacle contact is also stamped or otherwise formed in a single piece from a strip of phosphor bronze alloy or beryllium copper alloy.





FIGS. 5-9

illustrate a plug connector


75


having an insulative plug housing


76


. The housing


76


includes a front side


78


having a plurality of power contact apertures


84


and


86


. The front projection or mating portion


16


(

FIGS. 1 and 2

) of the plug contacts is disposed in apertures


84


,


86


. The plug contacts


10


are retained in the housing


76


by an interference fit between the contact and the housing. This is accomplished by having the dimension H (FIG.


2


), the dimension between bottom edge of wall


12


and the top of bridging element


42


, slightly greater than the dimension of the cavity in housing


76


that receives this portion of plug contact


10


. The front side


78


may also include a signal pin array opening


88


for housing a signal pin array designated generally as numeral


90


. The housing


76


also includes a number of rear vertical partitions, such as partitions


92


and


94


, which form power contact retaining slots


96


for housing the plug contacts


98


, The opposed medial vertical partitions


100


and


102


form between them a rear signal pin array space


104


for housing the rear portion


106


of the signal pins. The housing


76


also includes opposed rear mounting brackets


108


and


110


which have respectively mounting apertures


112


and


114


. The plug contacts


10


have terminals


32


,


34


,


36


,


38


and


40


extending below a bottom edge


80


of housing


76


. The edge


80


forms a mounting interface, along which the housing is mounted to a printed circuit board or other structure on which the connector is mounted.




Referring to

FIGS. 10-14

, a receptacle connector


128


is shown. Receptacle


128


has an insulative housing


129


with a front side


130


including a plurality of silos


131


having contact openings, such as openings


136


and


138


. The front side


130


forms a mating interface of the connector


128


for mating with plug connector


75


. The silos


131


are configured and sized to be received in openings


84


,


86


of connector


75


. The front portions


54


(

FIGS. 3-4

) of the receptacle contacts are disposed within silos


131


and openings


134


,


136


are sized and configured to receive the upper and lower sections


18


an


20


of plug contacts


10


. The front side


130


has a signal pin receiving area


140


with signal pin receiving apertures. The housing


129


also has a plurality of rear partitions, such as partitions


144


and


146


, which form contact retaining slots


148


for housing receptacle contacts


48


. Signal pin housing


152


receives a signal receptacle contact array


154


. The housing


129


also includes opposed rear mounting brackets


156


and


158


which have, respectively, mounting apertures


160


and


162


. The receptacle contact terminals


62


,


64


,


66


,


68


and


70


extend beneath surface


137


, that forms the mounting interface of receptacle connector


128


. The front side


130


of the housing


128


also has a plurality of vertical spaces


176


and


178


, disposed between silos


131


.




The receptacle contacts


48


are retained in housing


129


by an interference fit in essentially the same manner as previously described with respect to plug contacts


10


. Retaining the contacts in this fashion allows substantial portions of the walls


12


,


14


of the plug contact and walls


58


,


60


of the receptacle contact to be spaced from surrounding parts of the respective housings


76


and


129


. This leaves a substantial proportion of the surface area of both contacts (including the plug contacts), exposed to air, thereby enhancing heat dissipation capabilities, principally through convection. Such enhanced heat dissipation capabilities are desirable for power contacts.





FIG. 15

shows another plug connector


200


embodying the invention. In this embodiment, the housing


202


, preferably formed of a molded polymeric material, has a front face


204


that forms the mating interface of the connector. The face


204


includes a plurality of openings, such as openings


206


, formed in a linear array.




Referring to

FIG. 16

, the plug connector


200


includes a plurality of plug contacts


208


. The contacts


208


are inserted from the rear of the housing into cavities


212


that extend from the rear of the housing toward the front of the housing. When the contacts


208


are fully inserted into the housing


202


, the contact portions


210


with contacts


208


are disposed in the openings


206


.




Referring to

FIG. 17

, the plug contact


208


is similar in many respects to the plug contacts shown in FIG.


1


. It includes spaced panel-like walls


214


,


216


that preferably are planar and substantially parallel. The walls


214


,


216


are joined by a front bridging element


218


and a rear bridging element


220


. In this embodiment, the contact section


210


is formed by two opposed cantilevered beams


211


that extend from front edges of the walls


214


,


216


. Preferably, each wall includes a fixing tang


224


formed along a bottom of the edge of the wall. The walls


214


,


216


also include lateral positioning elements, such as bent tangs


222


, for centering the contact within cavities


212


in housing


202


. Each wall also includes a positioning feature, such as raised lug


234


.




The front bridging element


218


includes a rearwardly extending retention arm


228


that is cantilevered at its proximal end from the bridging element. Arm


228


includes a locating surface


230


at its distal end.




Terminals, such as through-hole pins


226


, extend from the bottom edge of each wall


214


,


216


. The terminals


226


can be solder-to-board pins (as shown) or can comprise press fit or other types of terminals.




As can be seen from

FIG. 17

, the contacts


208


can be formed from sheet stock by stamping and forming the part from a strip of metallic stock suitable for forming electrical-contacts. The contacts


208


can be retained on a carrier strip S for gang insertion or separated from the strip prior to insertion into a housing.




Referring to

FIG. 18

, the contact


208


is inserted into housing


202


from the rear into cavities


212


(FIG.


16


). The contact


208


is located (in the vertical sense of

FIG. 18

) by engagement of the bottom edge


215


(FIG.


17


), against surface


232


of the housing and by engagement of the top edges of the lugs


234


with the rib


236


in the upper part of the housing. The contact is maintained centered within the cavity


212


by the lateral tangs


222


that engage side walls of the cavity


212


. The contact.


208


is longitudinally locked in the housing (in the direction of contact mating) by means of the spring arm


228


that is deflected downwardly by the rib


236


of the housing during insertion and then resiles upwardly to position the stop surface


230


at its distal end against or near the forward surface of the rib


236


.




The downwardly extending tang


224


is preferably received in a slot


225


in the housing, the width of the slot being substantially the same as the thickness of the tang


224


. By capturing the tang


224


in the slot


225


, deformation of the wall section, as might occur when the cantilever arms


211


of the contact section are urged toward each other, is limited to the portion of the walls


212


,


216


disposed forwardly of the tangs


224


. This enhances control of the contact normal forces generated by deflection of the cantilever arms


211


.




As shown in

FIG. 18

, the terminals


226


extend below the bottom surface


238


of the housing


202


, which bottom surface defines a mounting interface of the connector, along which it is mounted on a printed circuit board.





FIGS. 19 and 20

show a receptacle connector for mating with the plug connector illustrated in

FIGS. 15-18

. The receptacle connectors


240


include an insulative housing


242


that comprises an array of receptacle silos


244


. The front surfaces


246


of the silos are substantially coplanar and form a mating interface of the connector. Each silo has an opening


248


for receiving the contact section


210


of the plug contacts


208


of the mating connector. The plurality of receptacle contacts


250


are mounted in the housing


242


, preferably by insertion from the rear into cavities


252


. As shown in

FIG. 20

, preferably the top wall


254


of the housing does not extend fully to the rear of the connector housing, thereby leaving substantial openings in the cavities


252


.




The receptacle contact for receptacle connector


240


is illustrated in FIG.


21


. The contact


250


is similar in basic form to the receptacle contact


48


illustrated in

FIGS. 3 and 4

. It includes two opposed walls


254


,


256


that are preferably substantially planar and parallel, thereby forming between them a contact receiving and air flow space. The walls


254


,


256


are joined by a front bridging element


258


and a rear bridging element


260


. The front bridging element


258


includes a resilient latching arm that is cantilevered at its proximal end from bridging element


258


and carries at its distal end the latching or locking surface


264


. As described previously, the receptacle contact


250


can be formed in a single, unitary piece, by stamping and forming the contact from a strip. As mentioned previously, the contacts can be inserted into the housing while attached to carrier strip S or after being separated therefrom.





FIG. 22

is cross-sectional view showing a receptacle contact


250


inserted into housing


242


. As shown, the locating tang


266


is positioned with its forward surface against the locating surface


272


in the bottom wall of the housing


242


, thereby positioning the contact in its forward-most position. As the contact is inserted in the housing, the latching arm


262


is caused to resile downwardly when it engages the latching portion


278


of the housing. As the latching arm


262


resiles upwardly after it passes the latching section


278


, the locking surface


264


engages a raised rib


280


(

FIG. 22



b


) thereby locking the contact against rearward movement with respect to the housing. The terminals


268


extend beyond the surface


270


that forms the mounting interface of connector


240


.




As illustrated in

FIGS. 22



a


and


22




b,


the forward portions of the walls


254


,


256


are disposed along inside side walls of the silos


244


. At the forward surface


246


of each silo, a plug contact receiving opening


248


is formed. The opening includes a pair of lips


274


that are coplanar with or extend just slightly beyond the inside surfaces of the walls


254


,


256


. This arrangement provides the benefit of lowered initial insertion forces when the connectors


200


and


240


are mated. As the silos


244


enter the openings


206


(FIG.


15


), the contact sections


210


formed by the cantilevered arms


211


first engage the surfaces of lips


274


. Because the coefficient of friction between the cantilevered arms


22


and the plastic lips


274


is relatively lower than the coefficient friction between the cantilevered arms and the metal walls


254


,


256


, initial insertion force is minimized.





FIG. 23

shows another embodiment of plug connector


290


. In this embodiment, the housing


292


has a single front opening


294


in which the contact sections


296


of the plug contacts are disposed. The housing also includes a plurality of openings


298


in the top wall of the housing. As shown in

FIG. 23



a,


the bridging element


218


and locating lug


234


engage the top surface


301


of the contact receiving cavity and the bottom surface


295


of the cavity in an interference fit. The arm


228


deflects downwardly as the contact is inserted into the housing and the arm engages portion


303


. When the arm


228


clears portion


303


, the arm resiles upwardly to locate stop surface


230


adjacent surface


299


, thereby locking the contact against retraction. The openings


298


are positioned above the latching arms


228


(FIG.


18


), to allow the arm


228


to be moved from a retention position and the contacts to be withdrawn from the housing. This can be accomplished by insertion of a suitable tool (not shown) through opening


298


. Openings


298


can also provide air flow passages for enhancing heat dissipation.





FIG. 24

illustrates a receptacle connector


300


adapted to mate with plug connector


290


. The receptacle connector


230


employs a housing


302


having a continuous front face


304


, rather than a plurality of silos as in previous embodiments. The entire front face


304


of the connector


300


is received in opening


294


, with the contact sections


296


inserted into openings


305


of face


304


. Openings


306


in the top wall of the housing allow access to the latching arms of the receptacle contacts (not shown) as described in the previous embodiment.




The embodiment of FIG.


24


and also the embodiment of

FIGS. 25 and 26

are meant for use in a vertical configuration, as opposed to a right angle configuration. The housing


302


of connector


300


(

FIG. 24

) has a bottom side


307


. Preferably, a plurality of standoff surfaces


309


form a mounting interface, along which the housing is mounted on a substrate, such as a printed circuit board. Similarly, the housing of connector


320


has a bottom surface


321


with standoffs


323


. Appropriate receptacle contacts


322


(

FIG. 7

) are inserted into the housings of connectors


300


and


320


from the bottom sides


307


and


321


, respectively.





FIG. 27

shows a receptacle contact


322


comprising a pair of preferably planar parallel walls


324


,


326


that form between them a contact receiving space for receiving plug contacts of the type previously described. This contact has terminals


328


extending from a rear edge of each of the walls. As shown in

FIG. 28

, the contact


322


is received in housing


330


in a manner similar to that previously described, wherein the resilient latching arm locks the contact against downward (in the sense of

FIG. 28

) movement, while a locating surface


334


locates the contact in the opposite direction with respect to the housing. The terminals


328


extend beyond the plane of the mounting interface of the connector housing for insertion into through holes in the printed circuit board.





FIG. 29

shows an embodiment employing two sets of contacts at each location, in a stacked configuration. The receptacle connector


340


has a housing formed of insulative material. The housing


342


includes a mating interface having a plurality of openings


341


. Each of the openings


341


open into cavities in housing, which cavities receive substantially identical receptacle contacts


344




a


and


344




b


. Each of the contacts


344




a


and


344




b


is similar in general construction to the receptacle contacts previously described, there being a pair of such contacts in each cavity, generally aligned along the side walls thereof, to form a gap between generally parallel plate sections


346


. The plate sections


346


have two opposed edges


348


and


350


, one of which carries a retention feature, such as interference bump


352


. The receptacle contact sections


356


are retained in the housing by suitable means, such as an interference fit created by the bump


352


. Each contact section


356


includes a generally coplanar wall section


354


. The wall sections


354


are joined by a bridge section


355


. Suitable terminals, such as press fit terminals


356


extend from an edge of the wall section


354


, in the case where the connector


340


is to be used in a vertical configuration.




The mating plug connector


360


includes a molded polymeric body


361


that receives a pair of plug contacts, such as upper plug contact


362


and the lower plug contact


376


. These plug contacts are configured generally in the manner previously described, namely, being formed of a pair of spaced wall sections


364


and


368


respectively joined by bridging elements and carrying opposed contact beams


366


and


380


to engage the spaced receptacle plates


346


. The plug contact


362


includes a single, relatively long, or several, relatively short, bridging elements


376


that join two opposed plates


364


. The bottom edge


372


of each of the plates


364


includes retention structure, such as an interference bump


374


. The plug contact


362


is retained in its cavity within housing


361


by an interference fit between the bridging elements


376


and the interference bump


374


, although it is contemplated that other retention mechanisms could be utilized. Similarly, lower plug contacts


376


comprise a pair of coplanar wall or panel members


378


joined by one or more bridging elements


382


. The lower edge


384


of each wall


378


includes an interference bump


386


, that functions to create an interference fit, as previously described. Suitable terminals


368


and


380


extend from each of the panels


364


and


368


, beyond the mounting interface


363


of the housing


361


, for associating each of the contacts


362


and


376


with electrical tracks on the printed circuit board on which the plug


360


is to be mounted.




The previously described receptacle and plug contacts may be plated or otherwise coated with corrosion resistant materials. Also, the plug contact beams may be bowed slightly in the transverse direction to enhance engagement with the contact receiving surfaces of the receptacle contacts.




The “dual-mass” construction of both receptacle and blade contacts, employing opposing, relatively thin walls, allows for greater heat dissipation as compared with prior “singular-mass” designs. In comparison with “singular mass” connectors of similar size and power handling capabilities, the “dual mass” connectors, as disclosed have approximately two times the surface area. The enhanced current flow and heat dissipation properties result from the contacts having greater surface area available for convection heat flow, especially through the center of the mated contacts. Because the plug contacts have an open configuration, heat loss by convection can occur from interior surfaces by passage of air in the gap between these surfaces.




The contacts also contain outwardly directed, mutually opposing receptacle beams and dual, peripherally located, mating blades, in a configuration which can allow for flexibility in modifying contact normal forces by adjustment the contact connector geometry. This can be accomplished by modifying the bridging elements to change bend radius, angle, or separation of the walls of the contacts. Such modifications cannot be accomplished with conventional singular-mass beam/blade configurations wherein the opposing receptacle contacts are inwardly directed, and the mating blade is located in the center of said beams.




Such dual, opposing, planar contact construction also allows for easier inclusion of additional printed circuit board attachment terminals with more separation between terminals, compared to an equivalent “singular-mass” bulk designs. The use of relatively larger plates in the plug and receptacle contacts gives this opportunity for providing a plurality of circuit board terminals on each contact part. These lessens constriction of current flow to the printed circuit board, thereby lowering resistance and lessening heat generation.




The use of a compliant plug mating section allows the receptacle contacts to be placed in a protected position within the molded polymeric housing for safety purposes. This feature is of further benefit because it allows minimization of amount of polymeric material used in making the housing. This lowers material costs and enhances heat dissipation. Also, by retaining the contacts in the housing in the manner suggested, thick wall structures can be avoided and thin, fin like structures can be utilized, all of which enhances heat dissipation from the connectors. Additionally, first-make, last break functionality can be incorporated easily into disclosed connector system by modifying the length of the mating portion of the plug contacts or by changing the length of the plug-receiving portion of the receptacle contacts.




The arch connection structure between opposing rectangular contact sections also allows for attachment of retention means, such as a resilient arm structure as shown in one of the current embodiments, in a manner that does not limit current flow or hinder contact heat dissipation capability.




It will also be appreciated that the plug and receptacle contacts may be manufactured from closely similar or identical blanks thereby minimizing tooling requirements. Further, the plug or receptacle connectors can easily be associated with cables, by means of paddle boards.




While the present invention has been described in connection with the preferred embodiments of the various figures, it is to be understood that other similar embodiments may be used or modifications and additions may be made to the described embodiment for performing the same function of the present invention without deviating therefrom. Therefore, the present invention should not be limited to any single embodiment, but rather construed in breadth and scope in accordance with the recitation of the appended claims.



Claims
  • 1. A terminal for an electrical connector comprising:a pair of spaced generally planar walls; a bridging structure extending between and joining the walls, said bridging structure including forward and rearward bridging elements extending between the walls; and a resilient, movable retention element on the bridging structure and extending outwardly and between said forward and rearward bridging elements, the retention element being movable to generate forces directed in the planes of the walls; and a space between the forward and rearward bridging elements, said space defines a generally open upper section for heat dissipation.
  • 2. A terminal as in claim 1, wherein the bridging structure is integral with the walls and the retention element comprises a cantilevered arm extending from the bridging structure.
  • 3. A terminal as in claim 2, wherein the arm includes a locking surface near a distal portion thereof.
  • 4. A terminal as in claim 2, wherein the walls, the bridging structure and retention member are integrally formed from a single piece of conductive material.
  • 5. A terminal as in claim 4, wherein the walls are substantially parallel.
  • 6. The terminal as in claim 1, further comprising a mating section extending from each of the walls, said mating sections tapered from a proximal end to a distal end.
  • 7. The terminal as in claim 1, further comprising a mating section extending from each of the walls, wherein distal ends of said mating sections can abut each other to prevent overstress during mating.
  • 8. An electrical connector adapted to mate with another electrical connector having a terminal with first and second spaced walls, the connector comprising:an insulative housing having a terminal cavity opening to a mating face of the housing, the terminal cavity having spaced, opposing side walls; a terminal disposed in the terminal cavity, the terminal including: spaced walls, each wall being disposed adjacent a portion of one said cavity side walls and having a lateral tang extending therefrom, a first edge, a second opposed edge, and a front projection extending therefrom to engage a mating section between the first and second spaced walls of the terminal of the mating connector; and a bridging element extending between the contact walls and located adjacent the first edges of the contact walls, said bridging element having an open upper section in a central portion thereof for heat dissipation; and a resilient member engageable with a portion of the terminal cavity extending between the side walls for retaining the plates along said side walls with a space between the plates, said resilient member having a length shorter than that of said open upper section of said bridging element.
  • 9. A connector system, comprising:(A) a connector, said connector further comprising: an insulative housing having a terminal cavity opening to a mating face of the housing, the terminal cavity having spaced, opposing side walls; a plug contact disposed in the terminal cavity, the plug contact including: spaced walls, each wall being disposed adjacent a portion of one said cavity side walls and having a first edge, a second opposed edge, and a front projection extending therefrom; and a bridging element extending between the contact walls and located adjacent the first edges of the contact walls, said bridging element having an open upper section therein for heat dissipation; and (B) a mating connector having a receptacle contact for receiving said front projection therein, said mating connector further comprising: an insulative housing having a terminal cavity opening to a mating face of the housing, the terminal cavity having spaced, opposing side walls; said receptacle contact disposed in the terminal cavity, said receptacle contact including: spaced walls, each wall being disposed adjacent a portion of one said cavity side walls and having a first edge, a second opposed edge, and a mating section between said spaced walls to receive said projection therein; and a bridging element extending between the contact walls and located adjacent the first edges of the contact walls, said bridging element having an open upper section therein for heat dissipation.
  • 10. The connector system of claim 9, wherein the bridging elements of both said connectors have a resilient retention member.
  • 11. The connector system of claim 10, wherein said resilient retention members of both said connector and said receptacle extending at least partially over said open upper section of said connector and receptacle, respectively.
RELATED APPLICATION

This application is based on U.S. Provisional Patent Application Ser. No. 60/082,091, filed Apr. 17, 1998.

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Provisional Applications (1)
Number Date Country
60/082091 Apr 1998 US