Non-linear loads can cause undesirable harmonics, in terms of current harmonics and voltage harmonics, that can distort the power factor of power supplied from a power source such as, for example, the utility system, grid or other power distribution system. Standards have been established that set limits associated with harmonics that have the potential to interfere with, or otherwise adversely affect, power supplied by such a power source. Examples of such standards are, for example, IEC61000-3-2, EN61000-3-2 and IEEE519-1992.
An AC to DC converter can convert an AC supply to a DC supply. Such converters can present a non-linear load to the AC supply with the concomitant risk of creating such harmonics.
Various implementations are described, by way of example, referring to the accompanying drawings, in which:
Referring to
The current modulator 104 comprises a controller 110 and a current source 112. Example implementations can be realised in which the controller 110 comprises a suitably programmed microcontroller, other processor and software. The current supplied by the current source 112 can be varied in response to one or more than one control signal 114. The controller 110 is arranged to vary the current supplied by the current source 112, via the control signals 114, in response to one or more than one parameter. Example implementations can vary the current supplied by the current source 112 in response to at least one or more than one of a predetermined or predeterminable current profile 116, one or more than one characteristic of the AC supply voltage 118 and a desired power level 120 to the load 102.
The predetermined or predeterminable current profile can be realised as look-up table comprising current levels calculated in advance or the current levels can be calculated as needed. Example implementations can be realised in which the current profile 116 is arranged reflect a current associated with the current that would be supplied by the AC supply to a perfectly linear load or a purely resistive load. Such a current supplied by the AC supply to a perfectly linear load or a purely resistive load would be free of harmonics. Example implementations, therefore, control the current supplied to the load 102, and, therefore, the current drawn from the AC supply, assuming a single-phase supply, according to the following formula:
where Iout is the instantaneous current through the inductor of the current profile at time t, {circumflex over (V)} is a peak voltage supplied by the AC supply, R is the equivalent Thevenin resistance seen by the AC supply, and ω is the angular frequency of the AC voltage. Alternatively, assuming a three-phase supply, the current supplied to the load 102, and, therefore, drawn from the AC supply, is determined according to the formula:
0≤ωt≤π/3, where Iout is the instantaneous current through the inductor of the current profile at time t, {circumflex over (V)} is a peak voltage supplied by the AC supply, R is the equivalent Thevenin resistance seen by the AC supply and ω is the angular frequency of the AC input voltage.
The one or more than one characteristic of the AC supply 118 comprises synchronisation information to allow the current supplied by the current modulator 104 to be synchronised with the AC voltage supply. Such synchronisation can lead to a favourable power factor. Example implementations can be realised in which the power factor is unity or within a predetermined tolerance such as, for example, 3%, 10% or some other tolerance. The synchronisation information can comprise at least one, or both, of the phase or timing of the AC supply and the frequency, ω, of the AC supply, or at least one, or both, of the phase of the rectified output from the converter 106 or the frequency of the rectified output from the converter 106.
The power level 120 of the power supplied to the load 102 can be controlled according to P′out=I′out2R′ where P′out is the power supplied to the load 102, I′out is the output current controlled according to the current profile, and R′ is the resistance of the linear load.
For a single-phase supply, the output current shape will be synchronised with the AC input voltage. The frequency will be 100 Hz, for an AC supply frequency of 50 Hz, or 120 Hz, for an AC supply frequency of 60 Hz. Example implementations can be realised in which the output current profile has sinewave shape. The sinewave shape can be a rectified sinewave shape such as that described later with reference to
P
AC=[{circumflex over (V)} sin ωt]/R,
V
OUT=sin ωt for 0≥ωt≤π
where POUT is the power of the AC supply 108, {circumflex over (V)} is the peak voltage of the AC supply, ω is the angular frequency of the AC supply, t is time, and IOUT is the inductor or AC supply current. The rectified sinewave can be described by the above
Having the above sinewave rectified current, the RMS voltage at the load side will be such at VrmsOUT≤VrmsIN.
The current profile 116 for a three-phase AC supply can be calculated, or otherwise determined from, the following:
P
IN
=P
AC1
+P
AC2
+P
AC3
Therefore,
which gives a current profile of
Having the above sinewave rectified current, the RMS voltage at the load side will be such at VrmsOUT≅2.34 VrmsIN.
Again; the output current, IOUT, through the inductor, or drawn from the AC supply, will be synchronised with the AC input voltage; which provides a power factor of unity, or at least a power factor having a predetermined tolerance such as, for example, 3%, 10% or some other tolerance.
Referring to
In any of the example implementations herein, the linear or resistive load can be an infrared (IR) lamp 210. The DC source 206 can comprise a rectifier such as, for example, a full-wave rectifier. In the illustrated example, the full-wave rectifier comprises a number of diodes 212 to 218 forming a bridge rectifier. The rectifier supplies a rectified voltage to the current modulator 204.
The current modulator 204 comprises a controller 220. The controller 220 is operable to produce several control signals 222 to 228 for controlling respective switches Q1 to Q4. The control signals 222 to 228 can be coupled to the respective switches Q1 to Q4 via respective drivers 230 to 236. The switches can be transistors such as, for example, FETs. The switches Q1 to Q4 are arranged in an H-bridge. The H-bridge comprise a pair of outputs 238, 240 for coupling to the load 202 such as the IR lamp 210. The current modulator 204 comprises an inductor 242 for supplying current to the H-bridge. An inductor is an example of a current source. The inductor 242 can be coupled to the rectifier 206 to couple current from the AC supply 208 to the IR lamp according to the state of the control signals 222 to 228 supplied to the switches Q1 to Q4. Inductors are example of current sources.
The controller 220 is responsive to a number of parameters to control the current to the load 102. The parameters comprise a predetermined or predeterminable current profile 244, synchronisation information 246 associated with the AC supply, a desired power level 248 and an instantaneous sensed current, IOUT, 250 through the inductor or drawn from the AC supply, taken jointly and severally in any and all permutations, that have all been described above with reference to
Referring to
During a subsequent period, FETs Q2 and Q4 are switched on and FETs 01 and Q3 are switched off, a discharging current 304 flows in the opposite direction to the charging current 302. The discharging current 304 flows through FET Q2, the load 210, FET Q4 and inductor 242, Again, the discharging current can be detected via the voltage drop across sensing resistor 252. The current 304 through the inductor falls for a period of time determined by the pulse width of the control signals applied to FETS Q2 and Q4.
The durations of such a rise and fall in currents 302, 304 gives an average target current, IOUT. The rise and fall of the currents 302, 304 can result in a current ripple 306. The current ripple 306 can be varied by varying the frequency of the pulses of the control signals. Increasing the frequency of the pulses of the control signals reduces the current ripple 306. The target current for any given time period will be determined from the current profile for that time period. The height of the charging current 302 will be determined by the duration of the on pulse for FETs Q1 and Q3. The depth of the discharge current 304 will be determined by the duration of the on pulse for FETs Q2 and Q4.
Referring to
During the first time period (N) 402, the first current IOUT(N) 502 is generated by the control signals TQ1 and TQ3 switching on their respective switches Q1 and Q3 for a respective duration tON(N) and control signals TQ2 and TQ4 switching off their respective switches Q2 and Q4 for a respective duration t′OFF(N). Then control signals TQ2 and TQ4 switch on their respective switches Q2 and Q4 for a respective duration t′ON(N) while control signals TQ1 and TQ3 switch off their respective switches Q1 and Q3 for a respective duration tOFF(N).
It will be appreciated that there are dead-times or guard times 406 to 412 between the control signals for Q1 and Q3 and the control signals for Q2 and Q4. The dead-times or guard times ensure that Q1 and Q2 are not simultaneously switched on and that Q3 and Q4 are not simultaneously switched on. It can be appreciated that the charging current 414 increases for the period of time that Q1 and Q3 are switched on. Similarly, the discharging current 416 decreases for the period of time that Q2 and Q4 are switched on.
During the second time period (N+1) 404, the second current IOUT(N+1) 504 is generated by the control signals TQ1 and TQ3 switching on their respective switches Q1 and Q3 for a respective duration tON(N+1) and control signals TQ2 and TQ4 switching off their respective switches Q2 and Q4 for a respective duration t′OFF(N+1). Then control signals TQ2 and TQ4 switch on their respective switches Q2 and Q4 for a respective duration t′ON(N+1) while control signals TQ1 and TQ3 switch off their respective switches Q1 and Q3 for a respective duration tOFF(N). It can be appreciated that the charging current 418 increases for the period of time that Q1 and Q3 are switched on. Similarly, the discharging current 420 decreases for the period of time that Q2 and Q4 are switched on.
Since the target current IOUT(N+1) is lower than the preceding current IOUT(N), the discharging duration t′ON(N) is longer than the charging duration tON(N) so that the current reaches a lower level than the current level at the beginning of the preceding time internal 402. Also, the charging duration tON(N+1) of the subsequent time interval 402 is shorter than the charging duration tON(N) of the preceding time interval 404 since the target current IOUT(N+1) is intended to be lower than the preceding target current IOUT(N). The converse to the foregoing would apply if the predetermined or predeterminable current profile 500 called for the target current IOUT(N+1) being higher than the preceding target current IOUT(N).
Referring to
A second graph 604 of the pair of graphs depicts the variation of the predetermined or predeterminable current profile 616 with time over the four cycles 608 to 614. The current profile 616 is an example of the above described current profiles.
It will be noted that the example implementations do not have, and do not need, a filter or capacitor across the output of the rectifier, which results in a cost saving and lower manufacturing complexity.
Referring to
Referring to
as indicated above.
Referring to
The foregoing example implementations can be realised in a printing device, in particular, in a 3D printing device to control the IR lamp or lamps within such a printing device.
Example implementations of the present disclosure can be realised in the form of, or using, hardware, software or a combination of hardware and software. The hardware can comprise one, or both, of a processor and electronics. The foregoing, that is, the hardware, software or a combination of hardware and software, are implementations of circuitry. The circuitry can be configured or arranged to perform a respective purpose such as, for example, implementing any or all of the example implementations described in this specification. Any such software may be stored, in the form of executable code, on volatile or non-volatile storage such as, for example, a storage device like a ROM, whether erasable or rewritable or not, or in the form of memory such as, for example, RAM, memory chips, device or integrated circuits or machine-readable storage such as, for example, DVD, memory stick or solid-state medium. Storage devices and storage media are example implementations of machine-readable storage or non-transitory machine-readable storage that are suitable for storing a program or programs, that is, machine executable code, comprising instructions arranged, when executed, to realise example implementations described and claimed herein. Accordingly, example implementations provide machine executable code for realising an apparatus, a system, device, method or for orchestrating or controlling a method, developer, system or device operation as described in this specification or as claimed in this specification and machine-readable storage storing such code. Still further, such programs or code may be conveyed electronically via any medium such as a communication signal carried over a wired or wireless connection and example implementations suitably encompass the same.
Example implementations can provide a printer or printing device operable according to any of the methods described or shown in this specification.
Any or all of the methods described or claimed in this specification can be used to control a printing device comprising an IR lamp to be powered by the example implementations. Therefore, example implementations provide a controller to implement the methods described in this specification.
Example implementations described and claimed in this specification can result in at least one, or both, of an improvement in power factor or harmonics such as, for example, as experienced by the AC supply.
Example implementations can be realised according to the following clauses:
Clause 1: An apparatus to control supplying power to a linear load; the power having a predetermined current profile; the apparatus comprising a controller to establish synchronisation information associated with an AC input voltage of an AC supply, and produce at least one pulse width modulation signal in response to the synchronisation information and a target instantaneous current of the predetermined current profile; and at least one output to output the at least one pulse width modulation signal to a current modulator for controlling current to the linear load.
Clause 2: The apparatus of clause 1; further comprising a rectifier to produce a rectified voltage signal from the AC input voltage.
Clause 3: The apparatus of any preceding clause, further comprising: the current modulator to modulate, in response to the at least one pulse width modulation; an instantaneous current of a current source output via modulator outputs for coupling the instantaneous current to the linear load.
Clause 4: The apparatus of clause 1, further comprising a rectifier to produce a rectified voltage signal from the AC input voltage; a current modulator to modulate, in response to the at least one pulse width modulation, an instantaneous current of a current source output via modulator outputs for coupling the instantaneous current to the linear load; and an inductor disposed between the rectifier and the current modulator.
Clause 5: The apparatus of any preceding clause, in which the controller to establish synchronisation information from the AC input voltage comprises circuitry to derive phase and frequency information associated with the AC input voltage.
Clause 6: The apparatus of clause 5, in which the circuitry to derive phase and frequency information associated with the AC input voltage comprises circuitry to derive said phase and frequency information from the AC input voltage or from a rectified voltage signal.
Clause 7: The apparatus of any preceding clause, in which the rectifier comprises a diode bridge.
Clause 8: The apparatus of any preceding clause, in which the current modulator comprises one or more than one switch, responsive to the at least one pulse width modulation signal, to modulate the instantaneous current of the current source.
Clause 9: The apparatus of any preceding clause in which the current modulator comprises a plurality of switches, responsive to the at least one pulse width modulation signal, to modulate the instantaneous current of the current source.
Clause 10: The apparatus of any preceding clause in which the current modulator comprises a number of switches arranged in an H-bridge, responsive to the at least one pulse width modulation signal, to modulate the instantaneous current of the current source.
Clause 11: The apparatus of any preceding clause in which the predetermined current profile comprises a plurality of instantaneous currents scalable by the controller in response to at least one of the synchronisation information or a desired output power to be supplied to the linear load.
Clause 12: The apparatus of any preceding clause in which the predetermined current profile is associated with at least one of
where Iout is the target instantaneous current of the current profile at time t, {circumflex over (V)} is a peak voltage of the AC supply, R is the equivalent Thevenin resistance seen by the AC supply, and ω is the angular frequency of the AC voltage, or
where Iout is the target instantaneous current of the current profile at time t, {circumflex over (V)} is a peak voltage of the AC supply, R is the equivalent Thevenin resistance seen by the AC supply, and ω is the angular frequency of the AC supply.
Clause 13: The apparatus of any preceding clause in which the predetermined current profile comprises a look-up table having a plurality of instantaneous currents scalable by the controller in response to at least one of the synchronisation information or a desired output power to be supplied to the linear load.
Clause 14: The apparatus of clause 11 in which the predetermined current profile is calculated from at least one of
where Iout is the target instantaneous current of the current profile at time t, {circumflex over (V)} is a peak voltage of the AC supply, R is the equivalent Thevenin resistance seen by the AC supply, and ω is the angular frequency of the AC voltage, or
0≤ωt≤π/3, where Iout is the target instantaneous current of the current profile at time t, {circumflex over (V)} is a peak voltage of the AC supply, R is the equivalent Thevenin resistance seen by the AC supply, and ω is the angular frequency of the AC supply.
Clause 15: The apparatus of any preceding clause in which the instantaneous current is an RMS current.
Clause 16: The apparatus of any preceding clause in which the current source is an inductor.
Clause 17: An apparatus to control output load current to a linear load according to a predetermined load current profile; the apparatus comprising a controller to control a plurality of switching devices, arranged in an H-bridge, via respective control signals; at least two of the control signals comprising pulse width modulation signals having duty cycles associated with respective instantaneous output load currents derived from the predetermined load current profile and a given inductance; the pulse width modulation signals having respective frequencies and phases derived from an AC input voltage.
Clause 18: The apparatus of clause 17 in which the output load current is an RMS output load current averaged over a cycle of the pulse width modulation signals.
Clause 19: A method to control supplying power to a linear load; the power having a predetermined current profile; the method comprising establishing synchronisation information associated with an AC input voltage; producing at least one pulse width modulation signal in response to the synchronisation information and a target instantaneous current of the predetermined current profile; and outputting the at least one pulse width modulation signal to a current modulator for controlling current to the linear load.
Clause 20: The method of clause 19, further comprising producing a rectified voltage signal from the AC input voltage.
Clause 21: The method of any of clauses 19 to 21, further comprising: modulating, in response to the at least one pulse width modulation, an instantaneous current of a current source output via modulator outputs for coupling the instantaneous current to the linear load.
Clause 22: The method of clause 19, further comprising producing a rectified voltage signal from the AC input voltage; modulating, in response to the at least one pulse width modulation, an instantaneous current of a current source output via modulator outputs for coupling the instantaneous current to the linear load.
Clause 23: The method of any of clauses 19 to 22, in which establishing synchronisation information from the AC input voltage comprises deriving phase and frequency information associated with the AC input voltage.
Clause 24: The method of clause 23, in which deriving phase and frequency information associated with the AC input voltage comprises deriving said phase and frequency information from the AC input voltage or from a rectified voltage signal of the AC input signal.
Clause 25: The method of any of clauses 19 to 24, comprising switching one or more than one switch of the current modulator in response to the at least one pulse width modulation signal to modulate the instantaneous current of the current source.
Clause 26: The method of any of clauses 19 to 25 comprising switching a plurality of switches of the current modulator in response to the at least one pulse width modulation signal to modulate the instantaneous current of the current source.
Clause 27: The method of any of clauses 19 to 26, in which the predetermined current profile comprises a plurality of instantaneous currents scalable by the controller in response to at least one of the synchronisation information or a desired output power to be supplied to the linear load.
Clause 28: The method of any of clauses 19 to 27 in which the predetermined current profile is associated with at least one of
where Iout is the target instantaneous current of the current profile at time t, {circumflex over (V)} is a peak voltage of the AC supply, R is the equivalent Thevenin resistance seen by the AC supply, and ω is the angular frequency of the AC supply, or
0≤ωt≤π/3, where
Iout is the target instantaneous current of the current profile at time t, {circumflex over (V)} is a peak voltage of the AC supply, R is the equivalent Thevenin resistance seen by the AC supply, and ω is the angular frequency of the AC supply.
Clause 29: The method of any of clauses 19 to 28 in which the predetermined current profile comprises a look-up table having a plurality of instantaneous currents scalable by the controller in response to at least one of the synchronisation information or a desired output power to be supplied to the linear load.
Clause 30: The method of clause 29 in which the predetermined current profile is calculated from at least one of
where Iout is the target instantaneous current of the current profile at time t, {circumflex over (V)} is a peak voltage of the AC supply, R is the equivalent Thevenin resistance seen by the AC supply, and ω is the angular frequency of the AC supply, or
0≤ωt≤π/3, where Iout is the target instantaneous current of the current profile at time t, {right arrow over (V)} is a peak voltage of the AC supply, R is the equivalent Thevenin seen by the AC supply, and ω is the angular frequency of the AC supply.
Clause 31: Machine executable instructions arranged, when executed by a processor, to implement a method of any of clauses 19 to 30.
Clause 32: Machine readable storage storing machine executable instructions of clause 31.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2018/015002 | 1/24/2018 | WO | 00 |