The present invention relates to a power conversion apparatus and a bidirectional switch.
Conventionally known is a power converter using a bidirectional switch (for example, refer to Patent Documents 1 and 2).
Hereinafter, the present invention will be described through embodiments of the invention, but the following embodiments do not limit the invention according to claims. In addition, not all of the combinations of features described in the embodiments are essential to the solution of the invention. Note that in the present specification and the diagrams, elements having substantially the same function and architecture are denoted with a same reference sign to omit duplicated descriptions, and illustrations of elements that are not directly related to the present invention will be omitted. Further, in one diagram, elements having the same functions and architecture are denoted by a representative reference sign, and other reference signs for the elements may be omitted. In the present specification, a case where a term such as “same” or “equal” is mentioned may include a case having an error due to a variation in manufacturing or the like. This error is, for example, within 10%. A magnitude of current or the like described in the present specification is, unless particularly defined, a magnitude at a room temperature, i.e., 25 degrees Celsius.
The power conversion apparatus 200 includes the one or more bidirectional switches 100 and a control unit 220. The power conversion apparatus 200 may include a filter 210. The control unit 220 controls an on state and an off state of each of the bidirectional switches 100. The filter 210 removes predetermined frequency components of voltage or current to be input, or voltage or current to be output. The filter 210 may be, for example, a low-pass filter that smooths voltage or current.
The each of the bidirectional switches 100 switches whether to pass power input into a first terminal 101 through a second terminal 102. The bidirectional switch 100 of the present example is provided for every combination of an input phase and an output phase. For example, for a power conversion apparatus 200 with three-phase input/three-phase output, there are 3×3=9 combinations of input phases and output phases. In this case, the power conversion apparatus 200 may have nine bidirectional switches 100.
A silicon carbide transistor is a transistor formed on a silicon carbide (SiC) substrate. The silicon carbide transistors of the present example are MOSFETs formed on SiC substrates.
The first silicon carbide transistor 111 is provided between the first terminal 101 and the second terminal 102. The first silicon carbide transistor 111 transitions between an on state and an off state, depending on a control signal input from the control unit 220 to a control terminal G. The first silicon carbide transistor 111 of the present example is an N channel MOSFET of which a drain terminal is connected to the first terminal 101.
Note that, if arrangements of circuit elements are described in the present specification, the description is about arrangements on electrical paths. For example, by the phrase “the first silicon carbide transistor 111 is provided between the first terminal 101 and the second terminal 102”, it is meant that the first silicon carbide transistor 111 is provided on an electrical path connecting the first terminal 101 and the second terminal 102. In this case, a position of the first silicon carbide transistor 111 in the space may not be between the first terminal 101 and the second terminal 102.
The first diode 121 is provided in series with the first silicon carbide transistor 111, between the first terminal 101 and the second terminal 102. The first diode 121 is arranged such that its forward direction is a direction directed from the first terminal 101 toward the second terminal 102. The first silicon carbide transistor 111 and the first diode 121 are connected at a first connection point 131. In the present example, the first silicon carbide transistor 111 is provided between the first terminal 101 and the first connection point 131, and the first diode 121 is provided between the first connection point 131 and the second terminal 102. In another example, the first silicon carbide transistor 111 and the first diode 121 can switch their positions of arrangement.
The second silicon carbide transistor 112 is provided in parallel with the first diode 121 between the first terminal 101 and the second terminal 102. If the first diode 121 is connected to the second terminal 102, like that shown in
The second diode 122 is provided in series with the second silicon carbide transistor 112, between the first terminal 101 and the second terminal 102. Also, the second diode 122 is provided in parallel with the first silicon carbide transistor 111. The second diode 122 is arranged such that its forward direction is a direction directed from the second terminal 102 toward the first terminal 101. The second silicon carbide transistor 112 and the second diode 122 are connected at a second connection point 132. In the present example, the second diode 122 is provided between the first terminal 101 and the second connection point 132, and the second silicon carbide transistor 112 is provided between the second connection point 132 and the second terminal 102. In another example, the second silicon carbide transistor 112 and the second diode 122 can switch their positions of arrangement.
The connection line 150 is a wire that connects the first connection point 131 and the second connection point 132. If both of the first silicon carbide transistor 111 and the second silicon carbide transistor 112 are off, regardless of magnitudes of voltages of the first terminal 101 and the second terminal 102, no current flows between the first terminal 101 and the second terminal 102, and the bidirectional switch 100 is turned off.
In a case of turning on the bidirectional switch 100, the control unit 220 turns on the first silicon carbide transistor 111 and the second silicon carbide transistor 112 simultaneously or one after another. Thereby, regardless of magnitudes of voltages of the first terminal 101 and the second terminal 102, current flows between the first terminal 101 and the second terminal 102, and the bidirectional switch 100 is turned on.
For example, if the first silicon carbide transistor 111 is turned on when a voltage of the first terminal 101 is higher than a voltage of the second terminal 102, current flows between the first terminal 101 and the second terminal 102 through the first silicon carbide transistor 111 and the first diode 121 which are in forward conducting states. In this case, the second silicon carbide transistor 112 can also be controlled to be on. In this way, current is split into the first diode 121 and the second silicon carbide transistor 112 that is in a reverse conducting state, and thereby an overall on resistance of the bidirectional switch 100 can be reduced. Note that, a forward conducting state of a transistor refers to a state in which current flows from a drain terminal to a source terminal, and a reverse conducting state refers to a state in which current flows from a source terminal to a drain terminal.
If the second silicon carbide transistor 112 is turned on when a voltage of the second terminal 102 is higher than a voltage of the first terminal 101, current flows between the second terminal 102 and the first terminal 101 through the second silicon carbide transistor 112 and the second diode 122 which are in forward conducting states. In this case, the first silicon carbide transistor 111 can also be controlled to be on. In this way, current is split into the second diode 122 and the first silicon carbide transistor 111 that is in a reverse conducting state, and thereby an overall on resistance of the bidirectional switch 100 can be reduced.
By using the silicon carbide transistors as switching devices of the bidirectional switch 100, losses in switching devices can be reduced. Additionally, even if a gate of the silicon carbide transistor is off, a built-in diode of the silicon carbide transistor may be turned on in response to a reverse voltage. In other words, the silicon carbide transistor has no reverse-blocking capability. Meanwhile, by providing each silicon carbide transistor with a diode connected in reverse series, current can be cut off against a forward voltage and a reverse voltage.
On voltage of the first diode 121 is lower than that of the built-in diode of the first silicon carbide transistor 111 at a rated current of the bidirectional switch 100. On voltage of each diode is a forward voltage of the each diode. The rated current of the bidirectional switch 100 is rating of current that flows between the first terminal 101 and the second terminal 102. For a value of the rated current, a specification value defined by a manufacturer, a user, or the like of the bidirectional switch 100 may be used. For the specification value for the rated current, a value of current density per unit area (A/cm2) of a transistor chip or diode chip may be specified. In this case, the rated value of the current that flows between the first terminal 101 and the second terminal 102 may be set by multiplying an area of the transistor chip or diode chip by the current density. For when predetermined rated currents are caused to flow into the first silicon carbide transistor 111 and the first diode 121, on voltage of the first silicon carbide transistor 111 may be compared to on voltage of the first diode 121. Here, for the on voltage of each of the first silicon carbide transistor 111 and the first diode 121, a value measured at a room temperature, i.e., 25 degrees Celsius, may be used. By lowering the on voltage of the first diode 121, losses in the first diode 121 can be reduced. At the rated current, the on voltage of the first diode 121 may be lower than on voltage of the built-in diode of the second silicon carbide transistor 112. At the rated current, the on voltage of the first diode 121 may be equal to or less than 0.9 times, 0.7 times, or 0.5 times the on voltage of the built-in diode of the first silicon carbide transistor 111. The on voltage of the diode can be adjusted depending on: whether there is a factor affecting lifetime (i.e., a recombination center of crystal defects etc.) in a semiconductor substrate; an impurity concentration in the semiconductor substrate; and the like.
On voltage of the second diode 122 is lower than that of the built-in diode of the second silicon carbide transistor 112 at the rated current of the bidirectional switch 100. By lowering the on voltage of the second diode 122, losses in the second diode 122 can be reduced. At the rated current, the on voltage of the second diode 122 may be lower than the on voltage of the built-in diode of the first silicon carbide transistor 111. At the rated current, the on voltage of the second diode 122 may be equal to or less than 0.9 times, 0.7 times, or 0.5 times the on voltage of the built-in diode of the second silicon carbide transistor 112.
A breakdown voltage of the first diode 121 may be higher than a breakdown voltage of the first silicon carbide transistor 111. The breakdown voltage of the diode may be a value of a reverse voltage at which reverse current starts flowing. The breakdown voltage of the transistor may be a value of a forward voltage at which current starts flowing when the gate of the transistor is off. By designing such that the breakdown voltage of the first diode 121 is higher than the breakdown voltage of the first silicon carbide transistor 111, in the series circuit having the first diode 121 and the first silicon carbide transistor 111, avalanche withstand capability is decided at the first silicon carbide transistor 111. Therefore, because there is no need of taking into account avalanche withstand capability for the first diode 121, it is easy to lower the above-described on voltage, i.e., forward voltage, of the first diode 121. The breakdown voltage of the diode can be adjusted depending on a thickness of the semiconductor substrate to be used, an impurity concentration in the semiconductor substrate, and the like.
A breakdown voltage of the second diode 122 may be higher than a breakdown voltage of the second silicon carbide transistor 112. By designing such that the breakdown voltage of the second diode 122 is higher than the breakdown voltage of the second silicon carbide transistor 112, in the series circuit having the second diode 122 and the second silicon carbide transistor 112, avalanche withstand capability is decided at the second silicon carbide transistor 112. Therefore, because there is no need of taking into account avalanche withstand capability for the second diode 122, it is easy to lower the above-described on voltage, i.e., forward voltage, of the second diode 122.
The first diode 121 and the second diode 122 of the present example are silicon diodes having P-N junctions. Thus, the each diode can be manufactured at low cost. The first diode 121 and the second diode 122 may be provided on separate chips. The first silicon carbide transistor 111 and the second silicon carbide transistor 112 may be provided on separate chips, or on the same chip.
When causing the bidirectional switch 100 to transition from off to on, firstly, the first silicon carbide transistor 111 is caused to transition from off to on. Here, the second silicon carbide transistor 112 is off.
In the state shown in
A start-up voltage of the first diode 121 may be lower than a start-up voltage of the built-in diode of the second silicon carbide transistor 112. A start-up voltage of the each diode is a forward voltage at which forward current starts flowing into the each diode. In this way, in the state shown in
As described above, current from the first silicon carbide transistor 111 may be split into the first diode 121 too. The current that flows in the first diode 121 may be smaller than the current that flows in the second silicon carbide transistor 112. The current that flows in the first diode 121 may be equal to or less than 10%, or 1% of the current that flows in the second silicon carbide transistor 112. Otherwise, no current may flow in the first diode 121.
Qa1 is a gate voltage applied to a first silicon carbide transistor 111-a, and Qa2 is a gate voltage applied to a second silicon carbide transistor 112-a of the first bidirectional switch 100-a. Similarly, Qb1 is a gate voltage applied to a first silicon carbide transistor 111-b, and Qb2 is a gate voltage applied to a second silicon carbide transistor 112-b of the second bidirectional switch 100-b. Each of the gate voltages may be generated by the control unit 220.
In the present example, both of the first silicon carbide transistor 111-a and the second silicon carbide transistor 112-a are on. Thereby, the first bidirectional switch 100-a is on. Here, the first silicon carbide transistor 111-b and the second silicon carbide transistor 112-b are off. Thereby, the second bidirectional switch 100-b is off. Therefore, current flows from the first terminal 101-a of the first bidirectional switch 100-a to the terminal 160.
If the first silicon carbide transistor 111-a transitions to an off state, the voltage Vo of the terminal 160 is disconnected from the voltage Va of the first terminal 101-a. Therefore, a forward voltage is applied to the first silicon carbide transistor 111-b and a first diode 121-b, and current flows in the second bidirectional switch 100-b. That is, by controlling the first silicon carbide transistor 111-a, cutting off current in the first bidirectional switch 100-a, and conducting current in the second bidirectional switch 100-b can be synchronously conducted.
As described above, by lowering a start-up voltage of the first diode 121-b to be less than a start-up voltage of a built-in diode of the second silicon carbide transistor 112-b, current can be prevented from flowing into the second silicon carbide transistor 112-b in the state shown in
The first diode 121 is a silicon diode having a P-N junction. The first diode 121 of the present example has a silicon semiconductor substrate 180, an anode electrode 161, and a cathode electrode 162. The semiconductor substrate 180 has an N type drift region 166, a P type anode region 164, and a N+ type cathode region 168. The anode region 164 is connected to the anode electrode 161, and the cathode region 168 is connected to the cathode electrode 162. The drift region 166 is arranged between the anode region 164 and the cathode region 168. A boundary between the drift region 166 and the anode region 164 is the P-N junction.
The diode device may have a lifetime adjustment region 170 in the drift region 166 or the like near the anode region 164. The lifetime adjustment region 170 is a region in which a crystal defect is locally formed by irradiating helium etc. By forming the crystal defect to which holes are attached, lifetime of the holes are shortened. The first diode 121 of the present example does not have the lifetime adjustment region 170 in the drift region 166. For example, the first diode 121 does not have a concentration peak of helium.
The first diode 121 of the present example does not have the lifetime adjustment region 170. Therefore, carrier lifetime of holes during turn-off is relatively long. When the first diode 121 is turned off, an average value of carrier lifetime of holes in the drift region 166 is may be equal to or more than 1 μs, 2 μs, or 3 μs. The same applies to carrier lifetime for the second diode 122. In addition, when the first diode 121 is turned off from a state in which the rated current described above is flowing through the first diode 121, a reverse recovery time period may be equal to or more than 1 μs, 2 μs, or 3 μs. The same applies to a reverse recovery time period for the second diode 122.
While the present invention has been described by way of the embodiments, the technical scope of the present invention is not limited to the above-described embodiments. It is apparent to persons skilled in the art that various alterations or improvements can be made to the above-described embodiments. It is also apparent from the description of the claims that embodiments added with such alterations or improvements can be included in the technical scope of the present invention.
Number | Date | Country | Kind |
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2021-168774 | Oct 2021 | JP | national |
The contents of the following patent application(s) are incorporated herein by reference: NO. 2021-168774 filed in JP on Oct. 14, 2021NO. PCT/JP2022/031559 filed in WO on Aug. 22, 2022
Number | Date | Country | |
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Parent | PCT/JP2022/031559 | Aug 2022 | US |
Child | 18472223 | US |