The present invention relates to a power conversion device converting power from a power supply by controlling an input to a resonance circuit comprising a resonance coil and a resonance capacitor, with a switching element, and its control method.
Patent Literature 1 discloses a resonance-type power transmission apparatus as a power conversion device using a class-E circuit. The resonance-type power transmission apparatus disclosed in Patent Literature 1 includes multiple class-E circuits, in which a phase difference in current outputs from these class-E circuits is adjusted to obtain a combined output current.
Patent Literature 1: Japanese Patent No. 5832702
When the output power is near a rating, the conventional resonance-type power transmission apparatus described above has good power conversion efficiency as current phases are uniform; however, when the output power is changed from near the rating, the power conversion efficiency decreases.
In view of the above-described situation, an object of the present invention is to provide a power conversion device that prevents power conversion efficiency from decreasing and maintains high efficiency even when an output power is changed from near a rating, and a method for controlling the power conversion device.
In response to the above issue, according to an aspect of the present invention, a power conversion device and a method for controlling the power conversion device simultaneously change a switching frequency and a time ratio of a switching element so that the switching element satisfies a condition of zero-voltage switching when an output power of the power conversion device is changed.
According to the present invention, even when the output power is changed from near the rating, the power conversion efficiency can be prevented from decreasing, and high efficiency can be maintained.
A first embodiment to which the present invention is applied is described below with reference to the drawings. The same elements in the drawings are denoted by the same reference numerals, and description thereof is omitted.
[Configuration of Power Conversion Device]
The voltage resonance circuit 5 includes a choke coil Lc, a resonance coil Lr, a resonance capacitor Cr, a switching element S, and a shunt capacitor Cs. The voltage resonance circuit 5 is a class-E inverter circuit that converts DC power from the input power supply 3 into AC power by controlling on/off operation of the switching element S. The switching element S is described here in the case of a MOSFET as an example.
As illustrated in
The rectifier circuit 7 is a class-E rectifier, which includes a diode D, a rectifier capacitor Cd, a filter coil Lf, and a filter capacitor Cf and rectifies an AC wave output from the voltage resonance circuit 5 with a configuration in which the diode D and the rectifier capacitor Cd are connected in parallel.
The rectifier circuit 7 has the AC wave generated in the voltage resonance circuit 5 half-wave rectified by the diode D to have the rectified energy charged in the rectifier capacitor Cd. The rectifier circuit 7 then transfers the charged energy to an LC filter including the filter coil Lf and the filter capacitor Cf to transmit power to the load 11 as a DC waveform. Thus, while the voltage waveform of the rectifier capacitor Cd has a half-wave rectified shape, by passing it through the LC filter, the waveform of the voltage supplied to the load 11 becomes DC.
The controller 9 controls output power of the power conversion device 1 by switching a conduction state of the switching element S. Specifically, the controller 9 generates a drive signal for controlling on/off operation of the switching element S and outputs the drive signal to a control terminal of the switching element S.
Referring now to
As illustrated in
The controller 9 includes a multi-purpose electronic circuit including microcomputer, a microprocessor, and a CPU, and a peripheral components, such as memory, and has a function of controlling the voltage resonance circuit 5. Each function of the controller 9 can be implemented in single or multiple processing circuits. The processing circuit includes a programmed processing device, such as a processing device including an electrical circuit, as well as a device, such as an application-specific integrated circuit (ASIC) configured to execute a function described in the embodiments and a conventional circuit component.
[Method for Controlling Power Conversion Device]
Next, a method for controlling the power conversion device 1 according to the present embodiment is described. In the present embodiment, when the output power is changed by changing an output voltage V0 of the power conversion device 1, the switching frequency f and the time ratio D of the switching element S are simultaneously changed so that the switching element S satisfies a condition of zero-voltage switching.
The power conversion device 1 in
Here, f is a switching frequency, D is a time ratio, Lr is an inductance of the resonance coil Lr, and RL is a resistance value of the load 11. Further, φs is a phase difference between a drive signal for the switching element S and a current flowing through a series resonance circuit including the resonance coil Lr and the resonance capacitor Cr.
As given by equation (1), the input/output voltage ratio (V0/Vin) varies according to the switching frequency f and the time ratio D. Since the input voltage V, of the input power supply 3 is constant, the output voltage V0 is controlled by simultaneously changing the switching frequency f and the time ratio D. Therefore, when the output voltage V0 is changed, the controller 9 simultaneously changes the switching frequency f and the time ratio D of the switching element S.
Further, the switching frequency f and the time ratio D that satisfy the condition of zero-voltage switching (ZVS), which is a feature of class-E circuits, is expressed by equation (2), where Cs is a capacitance of the shunt capacitor Cs:
Zero-voltage switching means turning the switching element S on or off after the voltage applied to the switching element S becomes 0 volts. When the switching frequency f and the time ratio D satisfy equation (2), zero-voltage switching is achieved in the class-E2 converter circuit in
Thus, when the output voltage V0 is changed, the controller 9 simultaneously changes the switching frequency f and the time ratio D of the switching element S so as to satisfy the condition of zero-voltage switching given by equation (2). For example, when the output voltage V0 to be output is determined, since the input voltage Vin is constant, the time ratio D is calculated by erasing the switching frequency f from equations (1) and (2), and the switching frequency f is also calculated using the time ratio D calculated. This enables the controller 9 to control the power conversion device 1 with the condition of zero-voltage switching achieved by setting the calculated switching frequency f and time ratio D even when the output voltage V0 is changed.
A method for simultaneously changing the switching frequency f and the time ratio D is described with reference to
As illustrated in
Further, when satisfying equation (2), the power conversion device 1 according to the present embodiment also satisfies a condition that the operating point for driving the circuit in
As illustrated in
Instead of calculating the switching frequency f using equation (2), a frequency within the inductive region in
The present embodiment is described with the DC/DC converter as an example as illustrated in
[Tolerance]
Next, a tolerance of the switching frequency f given by equation (2) is described. In the present embodiment, high efficiency operation with low switching loss is made possible by simultaneously changing the switching frequency f and the time ratio D so as to satisfy equation (2); however, equation (2) includes error factors such as circuit parameters.
It is thus not necessary to completely match with the switching frequency f calculated by equation (2), and high efficiency operation with low switching loss is enabled when within the range of ±20%. For example,
As illustrated in
This means that a sudden drop in a Q value is reduced within a range of half-widths of two resonance points of the two resonance circuits included in the class E2 converter circuit in
The Q value is a quality factor of a coil forming the resonance point.
The half width Δf is expressed by:
where L is an inductance of the coil, C is a capacitance of the capacitor, and r is a parasitic resistance of the coil.
As given by equation (4), when the loss of the coil is small and the parasitic resistance r of the coil is small, the half width becomes narrower and the resonance characteristic becomes sharp.
The load Q value (QL) is the quality factor of the inductance with respect to the load and is expressed by:
where RL is an equivalent resistance value of the load, f is a switching frequency, and L is an inductance of the resonance coil Lr. Therefore, QL>5 is a necessary condition for the current flowing in the resonance coil Lr to be sinusoidal.
As described above in detail, the power conversion device 1 according to the present embodiment simultaneously changes the switching frequency f and the time ratio D of the switching element S so that the switching element S satisfies the condition of zero-voltage switching when the output power is changed. Thus, when the output power is changed over a wide range from near a rating, the switching loss can be reduced, thereby preventing a decrease in power conversion efficiency and maintaining a highly efficient state. Further, since there is no need to provide an additional circuit, the apparatus is prevented from becoming large in size.
Referring now to
Thus, the power conversion device 1 according to the present embodiment simultaneously changes the switching frequency f and the time ratio D of the switching element S so that the switching element S satisfies the condition of zero-voltage switching when the output power is changed. Consequently, when the output power is changed over a wide range from near the rating, the switching loss can be reduced, thereby preventing a decrease in power conversion efficiency and maintaining a highly efficient state.
Referring to
First, as illustrated in
In contrast, the power conversion device 1 according to the present embodiment simultaneously changes the switching frequency f and the time ratio D so as to satisfy the condition of zero-voltage switching. Therefore, as illustrated by solid lines in
In the power conversion device 1 according to the present embodiment, when the output power of the power conversion device 1 is increased, the time ratio D is increased at the same time as the switching frequency f is decreased. Thus, the condition of zero-voltage switching can be satisfied even when the output power is increased, thereby reducing the switching loss and maintaining the highly efficient state.
Further, in the power conversion device 1 according to the present embodiment, when the output power of the power conversion device 1 is reduced, the time ratio D is reduced at the same time as the switching frequency f is increased. Thus, the condition of zero-voltage switching can be satisfied even when the output power is reduced, thereby reducing the switching loss and maintaining the highly efficient state.
The power conversion device 1 according to the present embodiment simultaneously changes the switching frequency f and the time ratio D so that the switching frequency f and the time ratio D satisfy equation (2). Thus, the power conversion device 1 operates in a state satisfying the condition of zero-voltage switching, and even when the output power is changed over a wide range, the switching loss can be reduced, and the highly efficient state can be maintained.
The power conversion device 1 according to the present embodiment includes the DC/DC converter with the class-E inverter. This specifically achieves a circuit with low switching loss and high efficiency and particularly achieves miniaturization and cost reduction of the circuit.
A second embodiment to which the present invention is applied is described below with reference to the drawings. The configuration of the power conversion device 1 according to the present embodiment is the same as that according to the first embodiment in
[Method for Controlling Power Conversion Device]
A method for controlling the power conversion device 1 according to the present embodiment is described. In the first embodiment, the relationship between the switching frequency f and the time ratio D satisfying the condition of zero-voltage switching, which is a feature of the class-E circuit, is expressed by equation (2). The present embodiment differs from the first embodiment in that equation (2) is simplified.
In the present embodiment, in the class-E circuit, an input impedance Zds of the switching element S is converted into a mathematical expression, and the operating point determined by equation (2) is arranged on the Laplace plane to simplify the mathematical expression. The input impedance Zds of the switching element S is expressed by the following equation (6).
In equation (7), α and β are constants determined by parameters of the circuit satisfying the condition of zero-voltage switching. That is, they are constants determined by specifications of the circuit, such as a power rating or an input/output voltage, and are known information. P represents the output power, which is expressed as P=V02/RL. RL is an equivalent load resistance value of the load 11, and RL is known information, so that the output voltage V0 is controlled by equations (1) and (7) by simultaneously changing the switching frequency f and the time ratio D.
As described above, in the present embodiment, the condition of zero-voltage switching expressed by equation (2) is simplified, and as given by equation (7), the product of the switching frequency f and the time ratio D is expressed by an exponential function of the output voltage V0. Therefore, in the present embodiment, the switching frequency f and the time ratio D are simultaneously changed so that the product of the switching frequency f and the time ratio D satisfies the exponential function of the output voltage V0 of the power conversion device 1.
Equation (7) expresses the product of the switching frequency f and the time ratio D also as a function of the resistance value of the load 11. Therefore, in the present embodiment, the switching frequency f and the time ratio D are simultaneously changed so that the product of the switching frequency f and the time ratio D satisfies a function of a resistance value RL of the load 11. The controller 9 detects the resistance value RL of the load 11 and inputs the resistance value RL and the output voltage V0 to be output to equation (7), thereby obtaining the product of the switching frequency f and the time ratio D. For example, when the load 11 is a battery, the resistance value RL is obtained by detecting the voltage and current of the load 11.
[Tolerance]
Next, a tolerance of the switching frequency f when equation (7) is used is described. In the present embodiment, the switching frequency f and the time ratio D are simultaneously changed so as to satisfy equation (7), thereby achieving highly efficient operation with low switching loss. However, equation (7) includes an error factor due to approximation.
It is thus not necessary to completely match with the switching frequency f calculated by equation (7), and when it is within a range of ±10%, high-efficiency operation with low switching loss is possible. For example,
As illustrated in
This is because equation (7) is an approximation of equation (2), and the dominant roots of equation (2) are approximated. In the case of equation (2), the error ratio was due to the half-width of the resonance point, whereas in equation (7), an error due to approximation is added in addition to the error in equation (2). Therefore, the tolerance in the case of equation (2) is ±20% as illustrated in
As described above, the power conversion device 1 according to the present embodiment simultaneously changes the switching frequency f and the time ratio D so that the product of the switching frequency f and the time ratio D satisfies equation (7). This can simplify the arithmetic processing, thereby achieving the power conversion device at high speed and low cost.
For example, as illustrated in
Thus, using equation (7) enables the switching frequency f and the time ratio D to be calculated more simply than using equation (2). In particular, the reduction of the calculation time is important for a circuit operating at a high frequency, and using equation (7) can make the circuit faster and more compact. This also reduces the cost of DSP (Digital Signal Processor) and FPGA (field-programmable gate array) for controlling the switching element S.
Moreover, the power conversion device 1 according to the present embodiment simultaneously changes the switching frequency f and the time ratio D so that the product of the switching frequency f and the time ratio D satisfies an exponential function of the output voltage of the power conversion device 1. This can simplify the arithmetic processing, thereby achieving a high-speed and low-cost power conversion device.
Further, the power conversion device 1 according to the present embodiment simultaneously changes the switching frequency f and the time ratio D so that the product of the switching frequency f and the time ratio D satisfies a function of the resistance value of the load 11 connected to the power conversion device 1. This can simplify the arithmetic processing, thereby achieving a high-speed and low-cost power conversion device.
The embodiments described above are examples of the present invention. It should be understood that the present invention is not intended to be limited to these embodiments, and various modification can be made, in addition to the embodiments described above, depending on the design without departing from the scope of the technical idea of the present invention.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2019/000701 | 7/12/2019 | WO | 00 |