The present invention relates to a power conversion device that converts power output from an alternating-current power supply or a direct-current power supply to desired direct-current power.
Conventionally, a power conversion device is used for charging a low-voltage battery from a high-voltage battery, in an electric car, a hybrid vehicle, or the like. A switch is mounted inside the power conversion device, which is formed by a power semiconductor element of a discrete package or a modularized power semiconductor element (hereinafter, “power module”). The power module switches on/off of the switch by a signal provided from a control circuit to convert a voltage.
When a switching element is switched on and off, switching noise is generated in the power module and propagates to the power-supply side and the load side. Therefore, in a case where power is supplied from a commercial power supply installed in a standard home to a power conversion device mounted on a vehicle, for example, noise may propagate to an electric system on the home side.
Patent Literature 1 discloses dividing a choke coil into two to be inserted respectively into both a power line and a ground line in order to remove noise, and also discloses removing noise by providing a filter at each of a preceding stage and a subsequent stage of the choke coil.
Patent Literature 1: Japanese Patent Laid-Open Publication No. H11-341787
However, a circuit disclosed in Patent Literature 1 has a problem of increase of device scale.
The present invention has been made in view of such conventional problems. It is an object of the present invention to provide a power conversion device that can reduce noise generated by switching without increasing device scale.
A power conversion device according to an aspect of the present invention includes a reactor connected to a first power feed bus, a switching element that converts power supplied between the first power feed bus and a second power feed bus by switching, and an impedance circuit arranged in parallel with respect to the reactor of the first power feed bus.
According to an aspect of the present invention, it is possible to reduce noise generated by switching without increasing device scale.
Embodiments of the present invention are described below with reference to the accompanying drawings.
A positive terminal of the power supply 91 is connected to the first power feed bus 93, and a negative terminal thereof is connected to the second power feed bus 94. A reactor L1 is connected to the first power feed bus 93. Further, a power module 4 including a switching element Q1 and a diode D1 is connected between the first power feed bus 93 and the second power feed bus 94 at a subsequent stage of the reactor L1.
The switching element Q1 is a semiconductor switch such as a MOSFET or an IGBT. A control input of the switching element Q1 (for example, a gate of a MOSFET) is connected to a control circuit 3 that controls on/off of the switching element Q1. By switching on/off of the switching element Q1 under control by the control circuit 3 to control a duty ratio, a direct current supplied from the power supply 91 is converted to a direct current with a different voltage to be supplied to the load 92.
The reactor L1 is a toroidal winding coil, for example. Further, smoothing capacitors C100 and C200 are provided at a preceding stage and a subsequent stage of the power module 4, respectively.
An impedance circuit 2 is provided in parallel with respect to the reactor L1. In the present embodiment, an impedance caused by the reactor L1 in a high-frequency band is reduced by providing the impedance circuit 2, and noise propagation to the metal housing 1 is prevented. More specifically, noise generated from the first power feed bus 93 and noise generated from the second power feed bus 94 are canceled out by making an impedance between points P1 and P2 of the first power feed bus 93 and an impedance between points P3 and P4 of the second power feed bus 94 closer to each other, so that high-frequency noise propagating to the metal housing 1 is reduced. To “make impedances closer to each other” is a concept that includes complete match of impedances.
The electrostatic capacitance of the capacitance element C2 is set to be larger than the parasitic capacitance C1. That is, C2>C1. Therefore, assuming that an electrostatic capacitance connected in parallel with respect to the reactor L1 by providing the capacitance element C2 is an impedance Z1, the impedance Z1 can be expressed by the following expression (1).
Z1=1/{j·ω·(C1+C2)} (1).
An impedance Z2 in a case where the capacitance element C2 is not provided can be expressed by the following expression (2).
Z2=1/(j·ω·C1) (2).
It is then understood from the expressions (1) and (2) that Z1<Z2, and it is possible to reduce an impedance of the first power feed bus 93 by providing the capacitance element C2 with a larger electrostatic capacitance than the parasitic capacitance C1.
A frequency fr1 is a resonance frequency (a first resonance frequency) in a case where the capacitance element C2 is provided, and a frequency fr2 is a resonance frequency in a case where the capacitance element C2 is not provided. The frequencies fr1 and fr2 can be expressed by the following expression s (3) and (4), respectively.
Further, a frequency fsw illustrated in
Further, the parasitic capacitance C1 of the reactor L1 varies by a switching frequency of the switching element Q1, the number of turns of the reactor L1, and a configuration of windings. In a case where the parasitic capacitance C1 is several pF, an impedance in a high-frequency band can be lowered by providing the capacitance element C2 with an electrostatic capacitance of several hundreds of pF, as illustrated with an arrow Y1 in
As illustrated in
In this manner, in the power conversion device 101 according to the first embodiment, the impedance circuit 2 is provided in parallel with respect to the reactor L1. Therefore, an impedance caused by the reactor L1 can be reduced, so that an impedance of the first power feed bus 93 can be reduced. Accordingly, the impedance of the first power feed bus 93 can be made closer to an impedance of the second power feed bus 94. As a result, it is possible to cancel out a noise current generated by switching of the switching element Q1 and to reduce high-frequency noise generated in the metal housing 1.
Further, by configuring the impedance circuit 2 to include the capacitance element C2, an inductance of the reactor L1 can be easily canceled out. Therefore, it is possible to cancel out a noise current generated by switching of the switching element Q1 and to reduce high-frequency noise generated in the metal housing 1.
Furthermore, by setting an electrostatic capacitance of the capacitance element C2 of the impedance circuit 2 to be larger than the parasitic capacitance C1 of the reactor L1, the first resonance frequency fr1 can be set to be lower than the frequency fr2, as illustrated in
In addition, as illustrated in
Next, a second embodiment of the present invention is described.
The filter circuit 11 is an LC low-pass filter, and includes a choke coil and three capacitors. The configuration of the filter circuit 11 is not limited thereto, and another configuration can be employed. The filter circuit 11 has attenuation characteristics illustrated in
An electrostatic capacitance of the capacitance element C2 is set in such a manner that the first resonance frequency fr1 expressed by the expression (3) described above is larger than the cutoff frequency f1 of the filter circuit 11. Therefore, noise generated by the first resonance frequency fr1 can be reduced by the filter circuit 11.
Further, by setting the electrostatic capacitance of the capacitance element C2 in such a manner that the first resonance frequency fr1 is higher than the stop frequency f2, noise can be reduced more effectively. The stop frequency f2 is set to a fundamental frequency when the switching element Q1 is switched, or a low-order harmonic frequency, for example.
In addition, in a case of actually configuring the filter circuit 11, there is a frequency at which failure of attenuation characteristics of the filter circuit 11 occurs because of an influence of a parasitic capacitance or a parasitic inductance of each part constituting the filter circuit 11. Specifically, failure of attenuation characteristics is caused by an equivalent series inductance of a capacitor constituting the filter circuit 11 or an equivalent capacitance that is parasitic between windings of the choke coil.
As a result, although the filter circuit ideally has characteristics in which, when a frequency exceeds the cutoff frequency f1, attenuation characteristics decrease as the frequency becomes higher, as illustrated in
In the present embodiment, an electrostatic capacitance of the capacitance element C2 is set in such a manner that the first resonance frequency fr1 described above is lower than the frequency f3. That is, the electrostatic capacitance of the capacitance element C2 is set in such a manner that the first resonance frequency fr1 is lower than the frequency f3 at which the rate of attenuation by the filter circuit 11 (the low-pass filter) starts to rise. By this setting, it is possible to prevent generation of noise in a radio FM frequency band, even in a case where attenuation characteristics are increased at the frequency f3. That is, it is possible to cancel out a noise current flowing through the first power feed bus 93 and the second power feed bus 94 and reduce noise generated in the metal housing 1 in a frequency band such as a radio FM frequency band.
In this manner, in the power conversion device 102 according to the second embodiment, by providing the filter circuit 11 (the low-pass filter), it is possible to reduce noise generated due to existence of the first resonance frequency fr1 by an inductance of the reactor L1 and an electrostatic capacitance of the capacitance element C2. Therefore, noise generated by switching of the switching element Q1 can be reduced.
Further, by setting the first resonance frequency fr1 to be higher than the cutoff frequency f1 of the filter circuit 11, noise generated due to existence of the first resonance frequency fr1 can be more effectively removed in the filter circuit 11, so that noise generated by switching of the switching element Q1 can be reduced.
Further, by setting the first resonance frequency fr1 to be lower than the frequency f3 (see
Next, a third embodiment of the present invention is described.
A resistance value of the resistance element R2 is set to be smaller than a resistance value of the second power feed bus (a resistance value between the points P3 and P4).
Further, in a frequency band in which an electrostatic capacitance of the capacitance element C2 is smaller than an impedance of the second power feed bus 94, high-frequency noise energy flowing to the impedance circuit 2a is consumed as heat by the resistance element R2 due to existence of the resistance element R2. Therefore, high-frequency noise energy generated in the metal housing 1 can be absorbed.
Next, a fourth embodiment of the present invention is described.
A resistance value of the resistance element R2 is set to be smaller than a resistance value of the second power feed bus 94 (the resistance value between the points P3 and P4 in
The frequency fr1 illustrated in
In the fourth embodiment, the second resonance frequency fr3 exists because the inductance element L2 is provided in the impedance circuit 2b. By setting the second resonance frequency fr3 to a higher frequency than a desired frequency, it is possible to reduce an impedance at the desired frequency, cancel out a noise current generated by switching, and reduce high-frequency noise energy generated in the metal housing 1.
For example, in
In this manner, in the fourth embodiment, a series-connected circuit formed by the capacitance element C2, the resistance element R2, and the inductance element L2 is provided in the impedance circuit 2b. Further, the second resonance frequency fr3 is set to be higher than the predetermined frequency fx (threshold frequency) that is set in advance. Accordingly, the impedance of the first power feed bus 93 can be reduced, and noise generated by switching can be reduced at the frequency fx.
Further, by setting the frequency fx (threshold frequency) to a maximum frequency of a radio FM frequency band, the impedance of the first power feed bus 93 can be reduced in the radio frequency band, and noise generated by switching and flowing to the metal housing 1 can be reduced.
Next, a fifth embodiment of the present invention is described.
A discrete capacitance element C0 is provided between the two buses 93a and 93b. More specifically, the capacitance element C0 for connecting each of the buses 93a and 93b is provided on a surface of each of the two buses 93a and 93b having a flat shape, which is opposite to a surface on which the reactor L1 is attached.
The fifth embodiment is different from the first embodiment described above in that a capacitance element provided in the impedance circuit 2c is the discrete capacitance element C0. By using the discrete capacitance element C0, the capacitance element C0 can be easily attached to the first power feed bus 93.
Further, the resistance element R2 (see
In this manner, the impedance circuit 2c is formed by a discrete part in the fifth embodiment, thereby simplifying the configuration.
Next, a sixth embodiment of the present invention is described.
A flat conductive member 13 is provided at a position away from the two buses 93a and 93b by a predetermined distance. More specifically, the flat conductive member 13 is capacitively coupled to a surface of each of the two buses 93a and 93b having a flat shape, which is opposite to a surface on which the reactor L1 is attached, to be opposed to the respective buses 93a and 93b.
Therefore, electrostatic capacitances C01 and C02 exist between the respective buses 93a and 93b and the conductive member 13. Accordingly, as illustrated in an equivalent circuit of
Here, the electrostatic capacitance C2 of the impedance circuit 2d is a combined capacitance of the two electrostatic capacitances C01 and C02 connected in series, and therefore can be expressed by the following expression (6).
C2=(C01·C02)/(C01+C02) (6).
In this manner, in the present embodiment, the impedance circuit 2d is constituted by the conductive member 13 that is arranged to straddle the two buses 93a and 93b and is capacitively coupled to each of the buses 93a and 93b. Therefore, an electrostatic capacitance of the impedance circuit 2d can be constituted by the electrostatic capacitances C01 and C02 between the respective buses 93a and 93b and the conductive member 13. Accordingly, the configuration of the impedance circuit 2d can be simplified.
Next, a first modification of the sixth embodiment is described.
Further, the flat conductive member 13 is provided to be opposed to the two buses 93a and 93b. A dielectric body 14 is provided between the conductive member 13 and the bus 93a. In general, it is known that an electrostatic capacitance of a capacitance element is expressed by the following expression (7).
(Electrostatic capacitance)=ε0·εr·(S/d) (7)
where ε0 is a permittivity of vacuum, εr is a relative permittivity, S is an opposed area, and d is a distance.
Therefore, the relative permittivity εr can be made larger by providing the dielectric body 14 between the bus 93a and the conductive member 13, so that the electrostatic resistance can be increased.
As a result, it is possible to reduce an impedance caused by the reactor L1 and to make an impedance of the first power feed bus 93 closer to an impedance of the second power feed bus 94. Therefore, it is possible to cancel out a noise current generated by switching of the switching element Q1 and to reduce high-frequency noise energy generated in the metal housing 1. It is permissible to provide the dielectric body 14 between the bus 93b and the conductive member 13.
Next, a second modification of the sixth embodiment is described.
Also with this configuration, both an electrostatic capacitance between the bus 93a and the conductive member 13 and an electrostatic capacitance between the bus 93b and the conductive member 13 can be made larger. Therefore, it is possible to make an electrostatic capacitance of the impedance circuit 2f larger, similarly to the first modification. Further, as compared with the first modification, because the two electrostatic capacitances can be made larger, an entire electrostatic capacitance can be made larger easily.
Next, a seventh embodiment of the present invention is described.
A flat conductive member 21 is provided at a position away from the two buses 93a and 93b by a predetermined distance. More specifically, the flat conductive member 21 is capacitively coupled to a surface of each of the buses 93a and 93b having a flat shape, which is opposite to a surface on which the reactor L1 is attached, to be opposed to the two buses 93a and 93b.
Further, the conductive member 21 has slits 22 extending therethrough at three locations. That is, the slit 22 serves as a portion that can change a cross-sectional area where a resistance component is formed. Although the slits 22 are formed at three locations in
Therefore, as illustrated in an equivalent circuit of
With this configuration, an RC series circuit can be formed within the impedance circuit 2g so that an impedance caused by the reactor L1 can be made smaller. Accordingly, it is possible to make an impedance of the first power fed bus 93 closer to an impedance of the second power feed bus 94, cancel out a noise current generated by switching, and reduce high-frequency noise energy generated in the metal housing 1.
Further, the number or a cross-sectional area of the slits 22 can be adjusted to change a resistance value, thereby facilitating setting of the resistance value.
In each of the embodiments described above, an example has been described in which power is converted by using the power module 4 formed by the switching element Q1 and the diode D1, as illustrated in
Further, a power conversion device can be configured to include a power module 4a including four switching elements, a control circuit 34 that controls the power module 4a, a transformer 35, and a rectifier circuit 33 including four diodes at a subsequent stage of the reactor L1, as illustrated in
Although the power conversion device according to the present invention has been described above based on the embodiments as illustrated in the drawings, the present invention is not limited to those, and configurations of respective parts can be replaced by arbitrary configurations having identical functions thereto.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/066399 | 6/2/2016 | WO | 00 |