The present application relates to a power conversion device.
In Patent Document 1, a power conversion system is disclosed which includes: a converter for converting three-phase AC power to DC power; an inverter for converting the DC power to three-phase AC power; a smoothing capacitor connected in between the converter and the inverter; and a generation means of carriers with different phases. The power conversion system of Patent Document 1 is operated while providing, by use of the generation means of carriers with different phases, a prescribed phase difference A between a carrier (carrier wave) for performing PWM (Pulse Width Modulation) control of the converter that is one of converting units and a carrier for performing PWM control of the inverter that is the other one of the converting units, so that a current flowing across the smoothing capacitor is reduced and thus the capacitance of the smoothing capacitor is allowed to be reduced.
Since the power conversion system of Patent Document 1 is operated using the carrier waves whose frequencies are the same, it has been found that, when the two conversion units are different in modulation method, carrier ripple currents of the two conversion units, namely, the converter and the inverter, that flow into the smoothing capacitor, cannot be reduced sufficiently.
Techniques disclosed in this description are directed to a power conversion device including two conversion units that are different in modulation method, and an object thereof is to efficiently reduce carrier ripple currents that may flow into a capacitor located in between the two conversion units.
A power conversion device disclosed as an example in this description supplies to a load, second AC power converted from first AC power inputted from an AC power source. The power conversion device comprises: a converter that converts the first AC power inputted from the AC power source to DC power: an inverter that converts the DC power outputted from the converter to the second AC power: a capacitor that is connected between a high-potential side line and a low-potential side line through which the DC power is transferred: and a control circuit that controls the converter and the inverter. The control circuit comprises: a converter control circuit that generates first control signals that control a plurality of switching elements in the converter, on the basis of a first carrier wave: an inverter control circuit that generates second control signals that are different in modulation method from the first control signals and that control a plurality of switching elements in the inverter, on the basis of a second carrier wave having a frequency and a phase that are different from those of the first carrier wave; and a carrier wave generation circuit that generates the first carrier wave and the second carrier wave. The frequency of the first carrier wave and the frequency of the second carrier wave have a predetermined relationship therebetween based on a current flowing into the capacitor or a current flowing out of the capacitor.
According to the power conversion device disclosed as an example in this description, since the converter and the inverter are controlled using the first control signals and the second control signals that are different in modulation method, frequency and phase from each other and the respective frequencies of which have the predetermined relationship therebetween, it is possible to efficiently reduce the carrier ripple currents flowing into the capacitor.
The main circuit 90 includes: a power line 51 through which the first AC power that is AC power outputted from the AC power source 1 for three phases is transferred: reactors 2 interposed in the power line 51 for three phases: a converter 3 that converts the first AC power to DC power: a high-potential side line 45p and a low-potential side line 45n through which the DC power outputted from the converter 3 is transferred: an inverter 5 that converts the DC power outputted from the converter 3 to the second AC power that is AC power with any given predetermined frequency: a power line 52 through which the second AC power outputted from the inverter 5 is transferred to the electric motor 6 as a load: and a capacitor 4 that is connected between the high-potential side line 45p and the low-potential side line 45n. The three-phase power line 51 includes an r-phase power line 51r, an s-phase power line 51s and a t-phase power line 51t. The power line 52 for three phases includes a u-phase power line 52u, a v-phase power line 52v and a w-phase power line 52w. The reactors 2 are used for limiting three-phase AC currents flowing in the three-phase power line 51, and are interposed in the respective r-phase, s-phase, t-phase power lines 51r, 51s, 51t.
The converter 3 includes three legs in each of which two switching elements, namely, two arms are connected in series between a high-potential side line 71p and a low-potential side line 7In, and the respective phase lines of the three-phase power line 51 are connected to the respective legs at their midpoints (connection points). The midpoints of the respective legs in the converter 3 are connected to the respective phase of the AC power source 1 through the power line 51. In the converter 3, each one of the arms is configured with two power conversion elements, that is, a transistor Tr, for example, an IGBT (Insulated Gate Bipolar Transistor) or the like and a flywheel diode d connected in reverse parallel to the transistor Tr. The converter 3 shown in
A gate of the switching element Q3a is connected to a control terminal 46a to which a control signal s3a is inputted, and a gate of the switching element Q3b is connected to a control terminal 46b to which a control signal s3b is inputted. Likewise, a gate of the switching element Q3c is connected to a control terminal 46c to which a control signal s3c is inputted, and a gate of the switching element Q3d is connected to a control terminal 46d to which a control signal s3d is inputted. A gate of the switching element Q3e is connected to a control terminal 46e to which a control signal s3e is inputted, and a gate of the switching element Q3f is connected to a control terminal 46f to which a control signal s3f is inputted. The converter 3 includes DC output terminals 42p, 42n from which DC power is outputted. The high-potential side line 71p is connected through the DC output terminal 42p to the high-potential side line 45p, and the high-potential side line 71n is connected through the DC output terminal 42n to the high-potential side line 45n. For the control signals of the converter 3, a sign s3 is used collectively, and signs s3a to s3f are used when they are to be described distinctively.
The inverter 5 includes three legs in each of which two switching elements, namely, two arms are connected in series between a high-potential side line 72p and a low-potential side line 72n, and the respective phase lines of the three-phase power line 52 are connected to the respective legs at their midpoints. The midpoints of the respective legs in the inverter 5 are connected to the respective phase of the electric motor 6 through the three-phase power line 52. In the inverter 5, each one of the arms is configured with two power conversion elements, that is, a transistor Tr, for example, an IGBT or the like and a flywheel diode d connected in reverse parallel to the transistor Tr. The inverter 5 shown in
A gate of the switching element Q5a is connected to a control terminal 47a to which a control signal s5a is inputted, and a gate of the switching element Q5b is connected to a control terminal 47b to which a control signal s5b is inputted. Likewise, a gate of the switching element Q5c is connected to a control terminal 47c to which a control signal s5c is inputted, and a gate of the switching element Q5d is connected to a control terminal 47d to which a control signal s5d is inputted. A gate of the switching element Q5e is connected to a control terminal 47e to which a control signal s5e is inputted, and a gate of the switching element Q5f is connected to a control terminal 47f to which a control signal s5f is inputted. The inverter 5 includes DC input terminals 43p, 43n to which DC power is inputted. The high-potential side line 72p is connected through the DC input terminal 43p to the high-potential side line 45p, and the low-potential side line 72n is connected through the DC input terminal 43n to the low-potential side line 45n. For the control signals of the inverter 5, a sign s5 is used collectively, and signs s5a to s5f are used when they are to be described distinctively.
The capacitor 4 is used for smoothing the DC power outputted from the converter 3. For the capacitor 4, an aluminum electrolytic capacitor, a film capacitor or the like may be used singularly, or multiple capacitors of such type may be used in serial or parallel form. The switching elements Q3a to Q3f and Q5a to Q5f used in the converter 3 and the inverter 5 are not limited to IGBTs with flywheel diodes d connected in reverse parallel thereto. As each of the switching elements Q3a to Q3f and Q5a to Q5f, a MOSFET (Metal Oxide Semiconductor Field Effect Transistor) with a flywheel diode d connected in reverse parallel between its source and drain, a GaN-HEMT (Gallium Nitride-High Mobility Transistor) of a cascode type, or the like may be used. Further, as the flywheel diode d, a diode incorporated in an IGBT, a MOSFET or a GaN-HEMT may be used, or a separate diode may be provided externally.
The electric motor 6 is a load that is rotated by the three-phase AC power outputted from the inverter 5, which may be a synchronous machine or may be an induction machine. The control circuit 7 generates the control signals s3 of the converter 3 and the control signals s5 of the inverter 5, on the basis of voltages and currents inputted thereto, the status information of the electric motor 6 and command values inputted thereto from an upper-level control device, to thereby control the main circuit 90 of the power conversion device 100. The currents inputted to the control circuit 7 are: input currents ir, is, it of the respective phases with respect to the AC power inputted to the main circuit 90 from the three-phase AC power source 1: an output current i3 of the converter 3: an input current i5 of the inverter 5; and output currents iu, iv, iw of the respective phases with respect to the AC power outputted to the electric motor 6. The input currents ir, is, it are detected by the current detectors 49a, 49b, 49c, respectively. The output current i3 of the converter 3 and the input current i5 of the inverter 5 are detected by the current detectors 49d, 49e, respectively. The output currents iu, iv, iw are detected by the current detectors 49f, 49g, 49h, respectively.
The voltages inputted to the control circuit 7 are: input voltages vrs, vst, vtr inputted to the main circuit 90 from the three-phase AC power source 1: and a DC voltage Vdc across the capacitor 4. The input voltages vrs, vst, vtr are detected by the voltage detectors 48a, 48b, 48c, respectively. The DC voltage Vdc is detected by the voltage detector 48d.
It is noted that, with respect to the input voltages inputted from the three-phase AC power source 1, namely, line voltages in the power line 51; the output currents of the three-phase AC power source 1, namely, phase currents in the power line 51: and input currents inputted to the electric motor 6, namely, phase currents in the power line 52; it is not necessary to detect all of these three-phase voltages/currents, and it is allowed to detect two of them and then to calculate the voltage/current corresponding to the remaining third phase in the control circuit 7. In that case, although the stability in control is lowered, it is possible to decrease the number of the detectors.
The power conversion device 100 of Embodiment 1 is an example in which the converter 3 is driven according to the two-phase modulation method and the inverter 5 is driven according to the three-phase modulation method. The control circuit 7 includes a converter control circuit 8, an inverter control circuit 9, a carrier phase calculation circuit 10 and a carrier wave generation circuit 11.
The converter control circuit 8 performs high power-factor control of the AC input currents on the basis of the detection values of the input voltages vrs, vst, vtr and the input currents ir, is, it that are inputted from the three-phase AC power source 1; the detection value of the DC voltage Vdc across the capacitor 4; and a DC voltage command value Vdc* and a d-axis current command value id3*, to thereby generate the control signals s3 to be outputted to the gates of the switching elements Q3a to Q3f in the converter 3. Using the control signals s3, the converter control circuit 8 performs PWM control of the converter 3. The configuration and operational details of the converter control circuit 8 will be described later.
The inverter control circuit 9 generates the control signals s5 to be outputted to the gates of the switching elements Q5a to Q5f in the inverter 5, on the basis of the detection values of the output currents iu, iv, iw outputted to the electric motor 6, and those of the phase th and the speed ω as status information of the electric motor 6; and a speed command value ω* and a d-axis current command value id*5. Using the control signals s5, the inverter control circuit 9 performs PWM control of the inverter 5. The configuration and operational details of the inverter control circuit 9 will be described later.
The carrier phase calculation circuit 10 calculates a carrier phase difference θdef that is a phase difference between a first carrier wave used for generating the control signals s3 of the converter 3 and a second carrier wave used for generating the control signals s5 of the inverter 5. More specifically, on the basis of the detection value of the output current i3 of the converter 3, the detection value of the input current i5 of the inverter 5 and a predetermined reference frequency fsw0, the carrier phase calculation circuit 10 calculates the carrier phase difference θdef that is a phase difference between the phase of a carrier ripple current on the converter side generated due to PWM control and the phase of a carrier ripple current on the inverter side generated due to PWM control. In the output current i3 of the converter 3, the carrier ripple current of the converter 3 is included, and in the input current i5 of the inverter 5, the carrier ripple current of the inverter 5 is included.
The carrier wave generation circuit 11 generates a carrier wave Scr2 based on the two-phase modulation method and a carrier wave Scr3 based on the three-phase modulation method, on the basis of the carrier phase difference θdef of the carrier ripple currents, the reference frequency fsw0, and an input-side frequency, namely, a frequency fin of the AC power source 1. The configuration and operational details of the carrier wave generation circuit 11 will be described later.
Next, operations of the power conversion device 100 according to Embodiment 1 will be described. The power conversion device 100 increases the DC voltage Vdc across the capacitor 4 up to an intended value while performing, using the converter 3, high power-factor control of AC currents inputted from the three-phase AC power source 1, namely, the input currents ir, is, it, and then converts, using the inverter 5, that voltage to AC power having a given and desired frequency, to thereby operate the electric motor 6 as a load. Here, a case will be described where the power conversion device 100 operates the electric motor 6 by using AC currents, namely, the output currents iu, iv, iw.
Operations of the converter control circuit 8 will be described using
By the adder-subtractor 53b and the PI calculator 54b, PI control is performed so as to cause the q-axis current iq3 to follow the command value outputted from the calculator 54a, so that a q-axis signal si1 is generated. In order to perform high power-factor control of the input currents ir, is, it from the three-phase AC power source 1, by the adder-subtractor 53c and the calculator 54c, PI control is performed so as to cause the d-axis current id3 to follow the d-axis current command value id3* that is basically zero, so that a d-axis signal si2 is generated. The d-q reverse converter 14 generates duty rate signals Dur, Dus, Dut, on the basis of the phase information θi, the q-axis signal si1 and the d-axis signal si2. By the carrier comparator 15, the duty rate signals Dur, Dus, Dut are compared with the carrier wave Scr2 based on the two-phase modulation method and inputted from a carrier-wave input terminal 37, to thereby generate digital control signals s3p for performing PWM control. The gate drive circuit 35 generates the analog control signals s3 from the digital control signals s3p.
As the duty rate signals Dur, Dus, Dut based on the two-phase modulation method, signals shown in each of
It is noted that the calculators 54a, 54b, 54c shown in the converter control circuit 8 of
Operations of the inverter control circuit 9 will be described using
In order to perform high power-factor control of the output currents iu, iv, iw to be outputted to the electric motor 6, by the adder-subtractor 53f and the PI calculator 54f, PI control is performed so as to cause the d-axis current id5 to follow the d-axis current command value id5* that is basically zero, so that a d-axis signal si4 is generated. By the adder-subtractor 53e and the PI calculator 54e, PI control is performed so as to cause the q-axis current iq5 to follow the command value outputted from the calculator 54d, so that a q-axis signal si3 is generated. The d-q reverse converter 17 generates duty rate signals Duu, Duv, Duw, on the basis of the phase th of the electric motor 6, the q-axis signal si3 and the d-axis signal si4. By the carrier comparator 18, the duty rate signals Duu, Duv, Duw are compared with the carrier wave Scr3 based on the three-phase modulation method and inputted from a carrier-wave input terminal 38, to thereby generate digital control signals s5p for performing PWM control. The gate drive circuit 36 generates the analog control signals s5 from the digital control signals s5p. The inverter control circuit 9 generates the control signals s5 that are different in modulation method from the control signals s3 and that control a plurality of switching elements Q5a to Q5f in the inverter 5, on the basis of the carrier signal Scr3 based on the three-phase modulation method and having a frequency and a phase that are different from those of the carrier signal Scr2 based on the two-phase modulation method.
As the duty rate signals Duu, Duv, Duw based on the three-phase modulation method, signals shown in
It is noted that the calculators 54d, 54e, 54f shown in the inverter control circuit 9 of
Operations of the carrier phase calculation circuit 10 will be described using
For example, the phase detectors 19a, 19b are each a phase detector 19 shown in
With respect to the phase detector 19a, the output current i3 and the reference frequency fsw0 are inputted thereto through the terminals 57a, 57b, respectively, and the phase θ3s of the component corresponding to the reference frequency fsw0 in the output current i3 is outputted from the terminal 57c. With respect to the phase detector 19b, the input current i5 and the reference frequency fsw0 are inputted thereto through the terminals 57a, 57b, respectively, and the phase θ5s of the component corresponding to the reference frequency fsw0 in the input current i5 is outputted from the terminal 57c.
The directions of the input current i5, the output current i3 and a capacitor current ic are indicated by the respective arrow directions shown in
Operations of the carrier wave generation circuit 11 will be described using
When the formula (1) or the formula (2) is satisfied, the largest frequency component in the carrier ripple current based on the two-phase modulation method and the largest frequency component in the carrier ripple current based on the three-phase modulation method can be matched with each other. In
In
In
Let's assume a case where the carrier wave frequency fsw2 based on the two-phase modulation method is adjusted according to a formula (5) shown below.
Here, when the reference frequency fsw0 is set as the carrier wave frequency fsw3, the formula (1) is provided from the formula (5) and the formula (3), and the formula (2) is provided from the formula (5) and the formula (4).
As shown in
The power conversion device 100 of Embodiment 1 includes the converter 3 and the inverter 5 that are different in modulation method, and the carrier wave frequency fsw2 of the carrier wave Scr2 based on the two-phase modulation method and the carrier wave frequency fsw3 of the carrier wave Scr3 based on the three-phase modulation method have the predetermined relationship therebetween as represented by the formula (1) or the formula (2). Thus, when the phases of the current on the side of the converter 3 and the current on the side of the inverter 5 are matched with each other, it is possible to sufficiently reduce the carrier ripple currents of the converter 3 and the inverter 5. Note that such phase adjustment between the current on the side of the converter 3 and the current on the side of the inverter 5 is performed in order to cause their respective largest frequency components to be matched with each other at the same point of time. The reduction effect on the carrier ripple currents by the phase adjustment between the current on the side of the converter 3 and the current on the side of the inverter 5, becomes smaller as a difference in frequency from the calculation value calculated by the formula (1) or the formula (2) gets larger.
In
The frequency generation circuit 33 shown in
In
In
According to the power conversion device 100 of Embodiment 1, since the converter 3 is driven using the control signals s3 generated in such a manner that the carrier wave Scr2 is inputted to the converter control circuit 8, and the inverter 5 is driven using the control signals s5 generated in such a manner that the carrier wave Scr3 is inputted to the inverter control circuit 9, it is possible to sufficiently suppress the carrier ripple currents flowing into the capacitor 4, as compared with the comparative example as represented by the power conversion system of Patent Document 1 in which the converter and the inverter that are different in modulation method are operated using the carrier waves whose frequencies are the same.
The reduction effect on the capacitor current ic of the capacitor 4 according to the power conversion device 100 of Embodiment 1 will be described using
It can be ascertained from
As described above, the power conversion device 100 of Embodiment 1 supplies to a load (electric motor 6), the second AC power converted from the first AC power inputted from the AC power source 1. The power conversion device 100 includes the converter 3 that converts the first AC power inputted from the AC power source 1 to DC power: the inverter 5 that converts the DC power outputted from the converter 3 to the second AC power: the capacitor 4 that is connected between the high-potential side line 45p and the low-potential side line 45n through which the DC power is transferred; and the control circuit 7 that controls the converter 3 and the inverter 5. The control circuit 7 includes: the converter control circuit 8 that generates first control signals (control signals s3) that control a plurality of switching elements Q3a, Q3b, Q3c, Q3d, Q3e, Q3f in the converter 3, on the basis of a first carrier wave (carrier wave Scr2); the inverter control circuit 9 that generates second control signals (control signals s5) that are different in modulation method from the first control signals (control signals s3) and that control a plurality of switching elements Q5a, Q5b, Q5c, Q5d, Q5e, Q5f in the inverter 5, on the basis of a second carrier wave (carrier wave Scr3) having a frequency and a phase that are different from those of the first carrier wave (carrier wave Scr2); and the carrier wave generation circuit 11 that generates the first carrier wave (carrier wave Scr2) and the second carrier wave (carrier wave Scr3). The frequency (carrier wave frequency fsw2) of the first carrier wave (carrier wave Scr2) and the frequency (carrier wave frequency fsw3) of the second carrier wave (carrier wave Scr3) have a predetermined relationship therebetween based on the current flowing into the capacitor 4 or the current flowing out of the capacitor 4. According to the power conversion device 100 of Embodiment 1, because of that configuration, the converter 3 and the inverter 5 are controlled using, respectively, the first control signals (control signals s3) and the second control signals (control signals s5) that are different in modulation method, frequency and phase from each other and the respective frequencies of which have the predetermined relationship therebetween, so that the carrier ripple currents flowing into the capacitor 4 can be reduced efficiently.
The control circuit 7 includes the converter control circuit 8, the inverter control circuit 9, a carrier phase calculation circuit 10 and the carrier wave generation circuit 24. The carrier wave generation circuit 24 generates the carrier wave Scr2 based on the two-phase modulation method and the carrier wave Scr3 based on the three-phase modulation method, on the basis of the carrier phase difference θdef of the carrier ripple currents, the reference frequency fsw0, and an output-side frequency, namely, a driving frequency fm of the electric motor 6. The carrier wave frequency fsw2 of the carrier wave Scr2 based on the two-phase modulation method and a carrier wave frequency fsw3 of the carrier wave Scr3 based on the three-phase modulation method have a predetermined relationship therebetween based on a current flowing into the capacitor 4 or a current flowing out of the capacitor 4, namely, the capacitor current ic. When the relationship between the carrier wave frequency fsw2 and the carrier wave frequency fsw3 satisfies a formula (6) or a formula (7), it is possible, like in the power conversion device 100 of Embodiment 1, to sufficiently suppress the carrier ripple currents flowing into the capacitor 4, as compared with the comparative example as represented by the power conversion system of Patent Document 1 in which the converter and the inverter that are different in modulation method are operated using the carrier waves whose frequencies are the same.
The method of deriving the formula (6) and the formula (7) is similar to the method of deriving the formula (1) and the Formula (2) in Embodiment 1. It suffices to substitute the frequency fin in Embodiment 1 with the driving frequency fm.
In
In
As previously described in Embodiment 1, the reference frequency fsw0 may be different from the carrier wave frequency fsw3. Another frequency generation circuit 33 shown in
With respect to the converter control circuit 8 in the carrier wave generation circuit 24, since the carrier wave Scr3 based on the three-phase modulation method is inputted, its d-q reverse converter 14 generates duty rate signals Dur, Dus, Dut based on the three-phase modulation method and shown in
With respect to the inverter control circuit 9 in the carrier wave generation circuit 24, since the carrier wave Scr2 based on the two-phase modulation method is inputted, its d-q reverse converter 17 generates duty rate signals Duu, Duv, Duw based on the two-phase modulation method and shown in
According to the power conversion device 100 of Embodiment 2, since the converter 3 is driven using the control signals s3 generated in such a manner that the carrier wave Scr3 is inputted to the converter control circuit 8, and the inverter 5 is driven using the control signals s5 generated in such a manner that the carrier wave Scr2 is inputted to the inverter control circuit 9, it is possible, like in the power conversion device 100 of Embodiment 1, to sufficiently suppress the carrier ripple currents flowing into the capacitor 4, as compared with the comparative example as represented by the power conversion system of Patent Document 1 in which the converter and the inverter that are different in modulation method are operated using the carrier waves whose frequencies are the same.
As described above, the power conversion device 100 of Embodiment 2 supplies to a load (electric motor 6), the second AC power converted from the first AC power inputted from the AC power source 1. The power conversion device 100 includes the converter 3 that converts the first AC power inputted from the AC power source 1 to DC power: the inverter 5 that converts the DC power outputted from the converter 3 to the second AC power: the capacitor 4 that is connected between the high-potential side line 45p and the low-potential side line 45n through which the DC power is transferred; and the control circuit 7 that controls the converter 3 and the inverter 5. The control circuit 7 includes: the converter control circuit 8 that generates first control signals (control signals s3) that control a plurality of switching elements Q3a, Q3b, Q3c, Q3d, Q3e, Q3f in the converter 3, on the basis of a first carrier wave (carrier wave Scr3); the inverter control circuit 9 that generates second control signals (control signals s5) that are different in modulation method from the first control signals (control signals s3) and that control a plurality of switching elements Q5a, Q5b, Q5c, Q5d, Q5e, Q5f in the inverter 5, on the basis of a second carrier wave (carrier wave Scr2) having a frequency and a phase that are different from those of the first carrier wave (carrier wave Scr3); and the carrier wave generation circuit 24 that generates the first carrier wave (carrier wave Scr3) and the second carrier wave (carrier wave Scr2). The frequency (carrier wave frequency fsw3) of the first carrier wave (carrier wave Scr3) and the frequency (carrier wave frequency fsw2) of the second carrier wave (carrier wave Scr2) have a predetermined relationship therebetween based on the current flowing into the capacitor 4 or the current flowing out of the capacitor 4. According to the power conversion device 100 of Embodiment 2, because of that configuration, the converter 3 and the inverter 5 are controlled using, respectively, the first control signals (control signals s3) and the second control signals (control signals s5) that are different in modulation method, frequency and phase from each other and the respective frequencies of which have the predetermined relation-ship therebetween, so that the carrier ripple currents flowing into the capacitor 4 can be reduced efficiently.
The power conversion device 100 of Embodiment 3 includes the current detector 49i instead of the current detectors 49d, 49e in the power conversion device 100 of Embodiment 1. The control circuit 7 in Embodiment 3 includes the carrier phase calculation circuit 26 instead of the carrier phase calculation circuit 10 in the control circuit 7 in Embodiment 1. Operations of the carrier phase calculation circuit 26 will be described using
The carrier phase calculation circuit 26 calculates the carrier phase difference θdef that is a phase difference between the first carrier wave used for generating the control signals s3 of the converter 3 and the second carrier wave used for generating the control signals s5 of the inverter 5, and at which the capacitor current ic that is a current flowing into the capacitor 4 or a current flowing out of the capacitor 4 is minimized. More specifically, with respect to the capacitor current ic, the carrier phase calculation circuit 26 compares a current detection value In detected every fixed period of time with the previous current detection value Ib to thereby calculate the carrier phase difference θdef by using adjustment values A, B so that the capacitor current ic is minimized.
In Step S01, with respect to the capacitor current ic, the current detection value In detected every fixed period of time is acquired (a current value acquisition step). In Step S02, the adjustment value A is updated (an adjustment value update step). The adjustment value A is an adjustment value for adjusting the last-calculated carrier phase difference θdef. As the adjustment value A for the first time, an initial value of the adjustment value A is used. In Step S03, the current detection value In and the previous current detection value Ib are compared with each other and then, if the current detection value In is larger than the current detection value Ib, the flow moves to Step S04, and if the current detection value In is not larger than the current detection value Ib, the flow moves to Step S05 (a current value comparison step). As the current detection value Ib for the first time, for example, the value 0 (zero) is used. In this case, in Step S03 for the first time, the current detection value In is determined to be larger than the current detection value Ib, so that the flow moves to Step S04. In Step 04, the adjustment value A is added to the previous carrier phase difference θdef, and the resultant value is set as a new carrier phase difference θdef. A variable Cnt is incremented by 1, and the resultant value is set as a new variable Cnt. As the carrier phase difference θdef for the first time, an initial value θdef0 is used, and as the variable Cnt for the first time, the value 0 (zero) is used. The initial value θdef0 is, for example, 0 (zero).
In Step S05, the adjustment value A is subtracted from the previous carrier phase difference θdef, and the resultant value is set as a new carrier phase difference θdef. The variable Cnt is decremented by 1, and the resultant value is set as a new variable Cnt. As the carrier phase difference θdef for the first time, the initial value θdef0 is used, and as the variable Cnt for the first time, the value 0 (zero) is used. The initial value θdef0 is, for example, 0 (zero). Step S04 and Step S05 are each a phase difference change step. In Step S06, if the absolute value of the variable Cnt is larger than 2, the adjustment value B is subtracted from the adjustment value A and the resultant value is set as a new adjustment value A. If the absolute value of the variable Cnt is equal to or less than 2, the adjustment value B is added to the adjustment value A and the resultant value is set as a new adjustment value A. Step S06 is a next-adjustment-value setting step.
After Step S06, in Step S07, if the carrier phase difference θdef is larger than 360 degrees, 360 degrees are subtracted from the carrier phase difference θdef, and the resultant value is set as a new carrier phase difference θdef. If the carrier phase difference θdef is smaller than 0 degree, 360 degrees are added to the carrier phase difference θdef, and the resultant value is set as a new carrier phase difference θdef. Step S07 is a phase difference setting step, and the difference is calculated to have a value within 360 degrees. After the execution of Step S07, the flow about the carrier phase difference θdef for the first time, is terminated. For the second and subsequent times, by use of the adjustment value A and the carrier phase difference θdef that have been set by the previous Steps S04 to S07, a new carrier phase difference θdef will be calculated.
When the current detector 49i outputs its detection value every fixed period of time, Step S01 to Step S07 are executed at every time the current detector 49i outputs the detection value. When the current detector 49i outputs its detection value in a shorter time than the execution time of Step S04 to Step S07, Step SOI is executed after the execution of Step S07.
The carrier phase calculation circuit 26 adjusts the carrier phase difference θdef by using a large amount of change when the capacitor current ic of the capacitor 4 is away from its minimum value, and adjusts the carrier phase difference θdef by using a small amount of change when the capacitor current ic of the capacitor 4 is near the minimum value. Thus, according to the power conversion device 100 of Embodiment 3, the converter 3 and the inverter 5 are controlled so that the capacitor current ic of the capacitor 4 becomes smaller and thus, the capacitor current ic can be minimized finally.
The adjustment value A is a phase adjustment value, and the adjustment value B corresponds to a change value for fine adjustment about the phase adjustment value. The adjustment values A, B may each be any given number of degrees. However, when the adjustment values A, B are set to small values, although the accuracy of adjustment increases due to fine adjustment, it takes time for adjustment. Meanwhile, when the adjustment values A, B are set to large values, although the accuracy of adjustment decreases, the capacitor current ic can be reduced in a short time.
According to the power conversion device 100 of Embodiment 3, since the converter 3 and the inverter 5 are controlled, like in the power conversion device 100 of Embodiment 1, by the control signals s3 and the control signals s5 that are different in modulation method, frequency and phase from each other and the respective frequencies of which have the predetermined relationship therebetween, an effect is achieved that is similar to that by the power conversion device 100 of Embodiment 1. Furthermore, since the number of the current detectors can be reduced as compared with the power conversion device 100 of Embodiment 1, the power conversion device 100 of Embodiment 3 can be configured at a lower cost.
The converter control circuit 28 results from adding to the converter control circuit 8 of
The reactive current calculator 30 compares the current effective value i5e that is the effective value of the current on the side of the inverter 5, with the current effective value i3e that is the effective value of the current on the side of the converter 3, and then, if the current effective value i5e is larger than the current effective value i3e, generates a first reactive-current command value depending on the difference between the current effective value i5e and the current effective value i3e, that is, the d-axis current command value id3* Since the converter control circuit 28 generates the control signals s3 by using the d-axis current command value id3* generated by the reactive current calculator 30, the current amount of the output current i3 increases and thus, it is possible to reduce a carrier ripple current flowing into the capacitor 4 that may be generated when the input current i5 on the side of the inverter 5 is larger than the output current i3.
The reactive current calculator 31 compares the current effective value i5e that is the effective value of the current on the side of the inverter 5, with the current effective value i3e that is the effective value of the current on the side of the converter 3, and then, if the current effective value i3e is larger than the current effective value i5e, namely, the current effective value i5e is smaller than the current effective value i3e, generates a second reactive-current command value depending on the difference between the current effective value i5e and the current effective value i3e, that is, the d-axis current command value id5 *. Since the inverter control circuit 29 generates the control signals s5 by using the d-axis current command value id5* generated by the reactive current calculator 31, the current amount of the input current i5 increases and thus, it is possible to reduce a carrier ripple current flowing into the capacitor 4 that may be generated when the output current i3 on the side of the converter 3 is larger than the input current i5.
In
According to the power conversion device 100 of Embodiment 4, since the converter 3 and the inverter 5 are controlled, like in the power conversion device 100 of Embodiment 1, by the control signals s3 and the control signals s5 that are different in modulation method, frequency and phase from each other and the respective frequencies of which have the predetermined relationship therebetween, an effect is achieved that is similar to that by the power conversion device 100 of Embodiment 1. Furthermore, according to the power conversion device 100 of Embodiment 4, the control signals s3, s5 are generated in such a manner that the reactive current command value, namely, the d-axis current command value id3* or the d-axis current command value id5* is increased so that the smaller one of the current (output current i3) on the side of the converter 3 and the current (input current i5) on the side of the inverter 5, becomes larger, it is possible to reduce the carrier ripple currents flowing into the capacitor 4, more significantly than the power conversion device 100 of Embodiment 1.
In the foregoing description, a case has been described where the converter control circuit 28 and the inverter control circuit 29 in Embodiment 4 are applied to the power conversion device 100 of Embodiment 1. The converter control circuit 28 and the inverter control circuit 29 in Embodiment 4 may also be applied to the power conversion device 100 of Embodiment 2 or the power conversion device 100 of Embodiment 3.
According to the power conversion device 100 of Embodiment 5 shown in
The control signals s3 are inputted to control terminals 46 of the converter 3a and to control terminals 46 of the converter 3b, and the control signals 5s are inputted to control terminals 47 of the inverter 5a and to control terminals 47 of the inverter 5b. In
It is noted that, with respect to the input voltages inputted from the three-phase AC power source 1, namely, line voltages in the power line 51: the output currents of the three-phase AC power source 1, namely, phase currents in the power line 51; and input currents inputted to the electric motor 6, namely, phase currents in the power line 52; it is not necessary to detect all of these three-phase voltages/currents, and it is allowed to detect two of them and then to calculate the voltage/current corresponding to the remaining third phase in the control circuit 7. In that case, although the stability in control is lowered, it is possible to decrease the number of the detectors.
As a control circuit 7, the control circuit 7 in Embodiments 1 to 4 may be employed. Note that, in the case where the control circuit 7 in Embodiment 3 is employed, as shown, for example, in
The power conversion device 100 of Embodiment 5 corresponds to a power conversion device that is the power conversion device 100 in Embodiments 1 to 4, the main circuit 90 of which is, however, configured to have two circuits arranged in parallel. The power conversion device 100 of Embodiment 5 places the converter 3a and the converter 3b under same control, and places the inverter 5a and the inverter 5b under same control. Thus, the operations of the power conversion device 100 of Embodiment 5 are the same as those of the power conversion device of one of Embodiments 1 to 4, depending on the configuration applied to the control circuit 7. Accordingly, the power conversion device 100 of Embodiment 5 achieves an effect that is similar to that by the power conversion device 100 of one of Embodiments 1 to 4, depending on the configuration applied to the control circuit 7. Although the power conversion device 100 of Embodiment 5 includes the parallelly-connected converters and the parallelly-connected inverters, it can reduce the capacitor current ic that is a current inputted to, and outputted from the capacitor located in the middle stage between the converter and the inverter, to thereby suppress the heat generation of the capacitor. This makes it possible to use the capacitor that is smaller than that of the comparative example power conversion device described previously.
In
It is noted that the functions of following target circuits that are included in the control circuit 7, may be implemented by a processor 98 and a memory 99 shown in
In this application, a variety of exemplary embodiments and examples are described; however, every characteristic, configuration or function that is described in one or more embodiments, is not limited to being applied to a specific embodiment, and may be applied singularly or in any of various combinations thereof to another embodiment. Accordingly, an infinite number of modified examples that are not exemplified here are supposed within the technical scope disclosed in the description of this application. For example, such cases shall be included where at least one configuration element is modified; where at least one configuration element is added or omitted; and furthermore, where at least one configuration element is extracted and combined with a configuration element of another embodiment.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/026433 | 7/14/2021 | WO |