The present disclosure relates to a power conversion device having a transformer that transforms a power between a primary coil and a secondary coil.
For example, an AC motor of a large output used for a power of electric vehicles, hybrid electric vehicles and the like is driven by a high voltage. Since a power supply of the high voltage mounted on such vehicles is a DC battery, the voltage is converted into a three-phase alternating current by an inverter circuit using a switching element. A signal for driving the inverter circuit, for example, a control signal of the switching element is generated by a control circuit that is insulated from a high voltage circuit that supplies a drive power to the motor, and operates at a voltage much lower than that of the high voltage circuit. Therefore, for example, as illustrated in FIG. 1 of JP-A-2009-130967, the control device for driving the motor is equipped with a drive circuit for relaying a control signal generated by the control circuit to the inverter circuit. As illustrated in FIG. 3 of JP-A-2009-130967, a transformer is frequently used for the power supply of the drive circuit in order to secure insulation between the inverter circuit and the control circuit.
Incidentally, a negative power supply may be required for the drive circuit in order to obtain a desired output. In this case, a positive output coil that outputs a positive voltage to a reference voltage (for example, ground) and a negative output coil that outputs a negative voltage are required, and a difference may occur in output power between the positive output coil and the negative output coil. When the power difference is as relatively large as twice or greater, a power consumption (current consumption) is unbalanced in a power source circuit on a primary side of the transformer. For example, the power consumption of switching elements (M1, M2) configuring the power source circuit on the primary side is unbalanced in FIG. 3 of JP-A-2009-130967. It is preferable that each of circuit elements (for example, switching elements) configuring a primary side circuit is formed of components having the same specification of electric characteristics. However, when the components are selected to fit a side on which the power consumption is larger, the components on a side where the power consumption is relatively smaller are overengineered.
For that reason, a component cost and a substrate cost caused by an area increase of a mounting substrate are likely to increase.
In view of the above background, it is desirable to provide a transformer type power conversion device configured to include a secondary coil having a positive output coil whose output voltage is positive with respect to a reference voltage of a secondary side and a negative output coil whose output voltage is negative, and to balance a power consumption of a circuit connected to a primary coil even when output powers of the positive output coil and the negative output coil are different from each other.
In view of the above problem, a power conversion device according to the disclosure includes at least two transformers having a first transformer and a second transformer, each for transforming a power between a primary coil and a secondary coil, in which each secondary coil of the first transformer and the second transformer includes a positive output coil whose output voltage is positive, and a negative output coil whose output voltage is negative with respect to a reference voltage on a secondary side, and output powers of the positive output coil and the negative output coil are different from each other, each destination of a first power wiring and a second power wiring which are two wirings for connecting an AC power source to the primary coils is any one of two connection ends of the primary coil, and different from each other between the first transformer and the second transformer, or polarities of the positive output coil and the negative output coil are different from each other between the first transformer and the second transformer.
When each destination of the first power wiring and the second power wiring is any one of two connection ends of the primary coil, and different from each other between the first transformer and the second transformer, even if the first transformer and the second transformer are configured by the same hardware, actions on the secondary coils can be made different from each other. When the polarities of the positive output coil and the negative output coil are different from each other between the first transformer and the second transformer, even if connection configurations of the power wirings to the first transformer and the second transformer are identical with each other, the actions on the secondary coils can be made different from each other. For example, a current flowing in the first power wiring acts on the negative output coil of the second transformer when acting on the positive output coil of the first transformer, and acts on the positive output coil of the second transformer when acting on the negative output coil of the first transformer. On the other hand, a current flowing in the second power wiring acts on the positive output coil of the second transformer when acting on the negative output coil of the first transformer, and acts on the negative output coil of the second transformer when acting on the positive output coil of the first transformer. In other words, since the currents flowing in the first power wiring and the second power wiring evenly act on the positive and negative outputs of the first transformer and the second transformer, respectively, the current flows in the first power wiring and the second power wiring in a balanced manner. Therefore, the transformer type power conversion device configured to balance the power consumption of the circuits connected to the respective primary coils can be realized even when the positive output coil and the negative output coil are different in output power from each other.
Further features and advantages of the disclosure will become clear from the following description of embodiments of the disclosure with reference to the drawings.
Hereinafter, a power conversion device for use in a motor control device for controlling a power motor (rotating electrical machine) of electric vehicles or hybrid vehicles will be described according to embodiments of the disclosure. First, a configuration of the motor control device will be described with reference to
The motor control device includes an inverter circuit 1 that converts a direct current into a three-phase alternating current with the use of switching elements such as IGBTs (insulated gate bipolar transistors) or FETs (field effect transistors). Naturally, the inverter circuit can be configured by using power transistors of various structures such as a bipolar type. As illustrated in
A DC voltage is applied to the switching elements 10 from a high voltage battery 55 serving as a high voltage power supply, and converted into three-phase alternating currents of a U-phase, a V-phase, and a W-phase. When the motor 90 is a vehicle power motor, a DC voltage of several hundred volts is input to the switching elements 10, and three-phase motor drive currents are output from the respective switching elements 10. Those motor drive currents are connected to stator coils of the U-phase, the V-phase, and the W-phase of the motor 90.
The motor control device includes a motor control circuit 30 that operates at a much lower voltage than a supply voltage of the inverter circuit 1. A direct current voltage of, for example, about 12 volts is applied to the motor control circuit 30 from a low voltage battery 75 serving as a low voltage power supply. Meanwhile, the low voltage power supply is not limited to the low voltage battery 75, but may be configured by a DC-DC converter that steps down a voltage across the high voltage battery 55. The motor control circuit 30 includes a microcomputer and a DSP (digital signal processor) as core components. Since operating voltages of the microcomputer and the DSP are generally 3.3 volts or 5 volts, the motor control circuit 30 also includes a regulator circuit that generates the operating voltages from the supply voltage of 12 volts which is applied from the low voltage battery 75.
The motor control circuit 30 controls the motor 90 according to a command acquired from an ECU (electronic control unit) not shown for controlling the operation of the vehicle through a communication such as a CAN (controller area network).
The motor control circuit 30 receives detection signals from a current sensor 91 and a rotation sensor 92 which detect the behavior of the motor 90, and executes a feedback control according to an operating state of the motor 90. The motor control circuit 30 generates a drive signal for driving the switching elements 10 of the inverter circuit for the purpose of controlling the motor 90. When the switching elements 10 are IGBTs or FETs, since control terminals of those switching elements 10 are gate terminals, the drive signals input to the control terminals are called “gate drive signals” in the present embodiment.
The motor control device includes gate driver circuits 20 that drive the respective switching elements 10 in the inverter circuit 1 on the basis of the gate drive signals generated in the motor control circuit 30. The motor control device also includes a power supply circuit 2 (power conversion) that supplies a power to the gate driver circuits 20. The power supply circuit 2 includes transformers (T1 to T6, T10 to T50) serving as insulating components IS (refer to
As described above, the inverter circuit 1 is the high voltage circuit that operates at the high voltage, and the motor control circuit 30 is the low voltage circuit that operates at the low voltage. The high voltage circuit and the low voltage circuit are spaced apart from each other by a predetermined insulation distance. The high voltage circuit and the low voltage circuit are coupled with each other by the insulating components IS described above wirelessly. For example, the gate drive signals generated in the motor control circuit 30 belonging to the low voltage circuit are connected to input terminals of the respective photocouplers that are the insulating components IS. Output terminals of the photocouplers are connected to driver ICs of the respective gate driver circuits 20 belonging to the high voltage circuit. The gate drive signals are transmitted to the respective gate driver circuits 20 from the motor control circuit 30 by the photocouplers in a state where the insulation between the low voltage circuit and the high voltage circuit is kept. The driving of the switching elements 10 in the inverter circuit 1 belonging to the high voltage circuit is controlled by the driver ICs of the gate driver circuits 20.
As described above, the motor control device includes the power supply circuit 2 for supplying the power to the gate driver circuits 20. As illustrated in
In the present embodiment, the six transformers (T1 to T6) are provided in correspondence with the respective six switching elements 10 of the inverter circuit.
Secondary voltages are output from the respective transformers (T1 to T6). The respective transformers (T1 to T6) have the same configuration, and substantially the same secondary voltages are output from the respective transformers (T1 to T6). In
The power source circuit 27 (AC power source) controls the transformers (T1 to T6) serving as the power supply circuit 2. The power source circuit 27 includes a switching control circuit 27s having two switching elements (M1, M2) for controlling a voltage to be applied to a primary coil L1, and a power supply control circuit 27a that controls those switching elements (M1, M2). In this example, a push-pull type configuration is illustrated as the power source circuit 27. An AC is output from the power source circuit 27, and the power source circuit 27 operates as the AC power source. As described above, since the primary voltage (Vcc) to the transformers (T1 to T6) is stabilized, an output voltage on the secondary side is determined according to a transformer ratio of the transformers (T1 to T6) without feeding the output voltage on the secondary side back to the primary side.
As described above, the power supply circuit 2 supplies the power to the gate driver circuits 20 for driving the respective switching elements 10 in the inverter circuit 1. In this case, when the switching elements 10 are the IGBTs, a threshold voltage at which on/off operation is switched over is roughly about 6 to 7 [V]. In that case, even if the secondary voltage is varied by noise or the like, the secondary voltage provides a sufficient margin for the reference voltage (for example, ground on the secondary side: **G (UHG, VHG, WHG, ULG, VLG, WLG)) of the secondary voltage, and a noise immunity is likely to be ensured. On the other hand, when the switching elements 10 are MOSFETs made of silicon carbide (SiC), the threshold voltage is lower than that of IGBT, and may be roughly about 2.5 [V]. Therefore, as compared with a case in which the switching elements 10 are the IGBTs, the noise immunity becomes lower. Meanwhile, “U, V, W” of the reference voltage “**G” indicate reference voltages of the power supply which are supplied to the gate driver circuits 20 of the switching elements 10 corresponding to the U-phase, the V-phase, and the W-phase of the inverter circuit 1, respectively. “H, L” of the reference voltage “**G” indicate reference voltages of the power supply which are supplied to the gate driver circuits 20 of the switching elements 10 corresponding to an upper (H) side and a lower (L) side of each phase of the inverter circuit 1, respectively.
An SiC-MSFET is higher in switching speed than the IGBT, and also higher in heat resistance. For that reason, if the productivity and costs can be satisfied, an adoption rate is likely to significantly grow in the future. On the other hand, the SiC-MSFET suffers from a problem with the noise immunity as described above. For that reason, for example, in order to sufficiently ensure the amplitude of the gate drive signals, it is preferable that a negative voltage lower than the reference voltage (**G) of the secondary voltage is given to improve a saturation characteristic of the gate driver circuits 20, and ensure a voltage difference between the positive voltage and the reference voltage (**G).
In
As described above, each of the transformers (T1 to T6) includes a positive output coil LP whose output voltage is positive (**+) and a negative output coil LN whose output voltage is negative (**−) with respect to the reference voltage (**G) on the secondary side so that the positive voltage “**+” and the negative voltage “**−” can be output to the secondary side. The positive output coil LP and the negative output coil LN are electrically connected to each other, and a connection point (P5) between the positive output coil LP and the negative output coil LN is set to the reference voltage (**G). In the transformers (T1 to T6), transformers that supply the power to the respective gate driver circuits 20 of the switching elements 10 on an upper (H) side of the respective phases of the inverter circuit 1 are referred to as “upper side transformers TH”, and transformers that supply the power to the respective gate driver circuits 20 of the switching elements 10 on a lower (L) side of the respective phases are referred to as “lower side transformers TL”. In a configuration illustrated in
Incidentally, as described above, when the positive and negative voltages are different voltages such that the positive voltage is “+15 to +20 [V], and the negative voltage is “−5 to −10 [V]”, and a ratio of an output current of the positive output coil LP and an output current of the negative output coil LN is smaller than an inverse ratio of a ratio of the voltages, the output powers of the positive output coil LP and the negative output coil LN are different from each other. In this situation, an imbalance is likely to occur in the power consumption of the switching elements (M1, M2) configuring the power source circuit 27 (refer to
As illustrated in
In the circuit illustrated in
In this situation, in each lower side transformer TL (second transformer), a current of “P2 to P1” flows in a 1-2 winding of the primary coil L1, and a voltage corresponding to a winding ratio is generated in a 5-6 winding (negative output coil LN) of the secondary coil L2. In this situation, the voltage at a terminal “P5” is higher than the voltage at a terminal “P6”, and a current of “P5 to P6” flows through the diode and the capacitor. As a result, a power is output to the gate driver circuits 20 from the negative output coil LN. Similarly, a voltage corresponding to a winding ratio is generated in a 4-5 winding (positive output coil LP) of the secondary coil L2. However, since a voltage at the terminal “P5” is higher than the voltage at the terminal “P4”, no current flows due to a diode connected reversely. Therefore, no power is output to the gate driver circuits 20 from the positive output coil LP.
On the other hand, in the circuit illustrated in
However, since a voltage at the terminal “P5” is higher than the voltage at the terminal “P4”, no current flows due to a diode connected reversely. Therefore, no power is output to the gate driver circuits 20 from the positive output coil LP.
In this situation, in each lower side transformer TL (second transformer), a current of “P2 to P3” flows in a 2-3 winding of the primary coil L1, and a voltage corresponding to a winding ratio is generated in a 4-5 winding (positive output coil LP) of the secondary coil L2. Then, a current of “P4 to P5” flows through a diode and a capacitor, and a power is output to the gate driver circuits 20 from the positive output coil LP. Similarly, a voltage corresponding to a winding ratio is generated in a 5-6 winding (negative output coil LN) of the secondary coil L2. However, since a voltage at the terminal “P6” is higher than the voltage at the terminal “P5”, no current flows due to a diode connected reversely. Therefore, no power is output to the gate driver circuits 20 from the negative output coil LN.
As described above, each upper side transformer TH (first transformer) and each lower side transformer TL (second transformer) complementarily output the power from the positive output coil LP and the negative output coil LN according to the first switching element M1 and the second switching element M2 whose on/off operation is complementarily controlled. Therefore, even when a difference occurs in the output power between the positive output coil LP and the negative output coil LN, a current flows in the first power wiring W1 and the second power wiring W2 in a balanced manner on the primary side of a pair of transformers (a pair of T1 and T2, a pair of T3 and T4, a pair of T5 and T6) that supplies the power to the gate driver circuits 20 corresponding to the upper and lower switching elements 10 configuring an arm of each phase (U-phase, V-phase, W-phase) of the inverter circuit 1 (refer to
Hereinafter, the operation of the circuit in the comparative example illustrated in
For that reason, even in the lower side transformer TL (second transformer), a power is output to the gate driver circuits 20 from the positive output coil LP. In other words, the current of “P2 to P3” flows in the 2-3 winding of the primary coil L1, and the voltage corresponding to the winding ratio is generated in the 4-5 winding (positive output coil LP) of the secondary coil L2. Then, the current of “P4 to P5” flows through the diode and the capacitor, and the power is output from the positive output coil LP. Similarly, a voltage corresponding to a winding ratio is generated in a 5-6 winding (negative output coil LN) of the secondary coil L2. However, since a voltage at the terminal “P6” is higher than the voltage at the terminal “P5”, no current flows due to a diode connected reversely. Therefore, no power is output to the gate driver circuits 20 from the negative output coil LN.
When the first switching element M1 turns on, the power is output from the negative output coil LN to the gate driver circuit 20 in each upper side transformer TH (first transformer), as with the circuit of the first configuration example. No power is output from the positive output coil LP to the gate driver circuit 20. In the circuit of the comparative example illustrated in
In other words, in the circuit configuration of
The description is made above with reference to
As illustrated in
In the second configuration example, in the primary coil L1 (1-2-3 winding), as in the first configuration example, an intermediate point “P2” is connected to a primary voltage (Vcc) through a third power wiring W3, and both ends “P1, P3” are connected to a ground (reference voltage “**G”) on the primary side through switching elements (M1, M2) which are supplementally switched through a power supply control circuit 27a, respectively. In the second configuration example, since a primary coil L is shared, in both of each upper side transformer TH (first transformer) and each lower side transformer TL (second transformer), the first terminal “P1” of the primary coil L1 is connected to the ground on the primary side through the first power wiring W1 and the first switching element M1, and the second terminal “P3” is connected to the ground on the primary side through the second power wiring W2 and the second switching element M2.
On the other hand, in the first configuration example, in both of each upper side transformer TH (first transformer) and each lower side transformer TL (second transformer), the configuration (polarity) of the secondary coils L2 is the same. On the other hand, in the second configuration example, in the transformer (T10, T30, T50) corresponding to the arm of each phase, the upper side transformer TH and the lower side transformer TL are configured so that the polarities of the positive output coil LP and the negative output coil LN are different from each other. In more detail, in the upper side transformer TH, both ends (terminal “P4” and terminal “P6”) of the 4-5-6 winding serving as the secondary coil L2 are positive poles. On the other hand, in the lower side transformer TL, an intermediate terminal “P8” of the 7-8-9 winding serving as the secondary coil L2 is a positive pole, and both ends (terminal “P7” and terminal “P9”) are negative poles. In the positive output coil LP (4-5 winding) of each upper side transformer TH (first transformer), the terminal “P4” is the positive pole. On the other hand, in the positive output coil LP (7-8 winding) of each lower side transformer TL (second transformer), the terminal “P8” is the positive pole. In the negative output coil LN (5-6 winding) of each upper side transformer TH (first transformer), the terminal “P6” is the positive pole. On the other hand, in the negative output coil LN (8-9 winding) of each lower side transformer TL (second transformer), the terminal “P8” is the positive pole.
In the circuit illustrated in
In this situation, in each lower side transformer TL (second transformer), a current of “P2 to P3” flows in the 2-3 winding of the primary coil L1, whereby a voltage corresponding to a winding ratio is generated in the 8-9 winding (negative output coil LN) and the 7-8 winding (positive output coil LP) of the secondary coil L2. In this situation, since the voltage at the terminal “P8” is higher than the voltage at the terminal “P9”, the current of “P8 to P9” flows through the diode and the capacitor, and the power is output from the negative output coil LN to the gate driver circuit 20. On the other hand, since the voltage at the terminal “P8” is higher than the voltage at the terminal “P7”, no current of “P7 to P8” flows due to the diode connected reversely. Therefore, no power is output to the gate driver circuits 20 from the positive output coil LP.
When the first switching element M1 turns on, the current of “P2 to P1” flows in the 1-2 winding of the primary coil L1 of each upper side transformer TH (first transformer), and the voltage corresponding to the winding ratio is generated in the 5-6 winding (negative output coil LN) and the 4-5 winding (positive output coil LP) of the secondary coil L2. In this situation, since the voltage at the terminal “P5” is higher than the voltage at the terminal “P6”, the current of “P5 to P6” flows through the diode and the capacitor, and the power is output from the negative output coil LN to the gate driver circuit 20. On the other hand, since the voltage at the terminal “P5” is higher than the voltage at the terminal “P4”, no current of “P4 to P5” flows due to the diode connected reversely. Therefore, no power is output to the gate driver circuits 20 from the positive output coil LP.
In this situation, in each lower side transformer TL (second transformer), the current of “P2 to P1” flows in the 2-3 winding of the primary coil L1, whereby the voltage corresponding to a winding ratio is generated in the 7-8 winding (positive output coil LP) and the 8-9 winding (negative output coil LN) of the secondary coil L2. On the side of the positive output coil LP, a current of “P7 to P8” flows through the diode and the capacitor, and the power is output to the gate driver circuits 20. On the other hand, since the voltage at the terminal “P9” is higher than the voltage at the terminal “P8”, no current of “P8 to P9” flows due to the diode connected reversely, and no power is output to the gate driver circuit 20 from the negative output coil LN.
As described above, each upper side transformer TH (first transformer) and each lower side transformer TL (second transformer) complementarily output the power from the positive output coil LP and the negative output coil LN according to the first switching element M1 and the second switching element M2 whose on/off operation is complementarily controlled. Therefore, even when a difference occurs in the output power between the positive output coil LP and the negative output coil LN, the current flows in the first power wiring W1 and the second power wiring W2 in a balanced manner on the primary side of the transformers (T10, T30, T50) that supply the power to the gate driver circuits 20 corresponding to the upper and lower switching elements 10 configuring the arm of each phase (U-phase, V-phase, W-phase) of the inverter circuit 1 (refer to
On the contrary, in a comparative example to the second configuration example, as illustrated in
Meanwhile,
In the power supply circuit 2 that supplies a power to the gate driver circuits 20 for driving the three-phase alternating current inverter circuit 1 generically used, it is preferable that the first configuration example and the second configuration example are selectively used according to a total number of transformers used in the power supply circuit 2. Since the first configuration example is suitable for a case in which the upper side transformers TH (first transformers) are independent from the lower side transformers TL (second transformers), it is preferable that the total number of transformers is even. On the other hand, it is preferable that the second configuration example is configured by the composite transformer in which the upper side transformer TH (first transformer) and the lower side transformer TL (second transformer) share the primary coil L1 with each other. Therefore, it is preferable that the total number of transformers (composite transformers) is odd.
In other words, when the total number of transformers (T1 to T6) is even, and the number of transformers (for example, T1, T3, T5) configuring a first group (for example, the upper side transformers TH) is identical with the number of transformers (for example, T2, T4, T6) configuring a second group (for example, the lower side transformers TL), the first configuration example (
In addition, when the total number of composite transformers (for example, T10, T30, T50) is odd, it is preferable that the polarities of the positive output coil LP and the negative output coil LN are different from each other in each of the upper side transformer TH (first transformer) and the lower side transformer TL (second transformer) of the composite transformer as in the second configuration example (
In the first configuration example illustrated in
In the second configuration example illustrated in
As described above, the current on the primary side is balanced to allow the current flowing in the first switching element M and the second switching element M2 to become substantially equal to each other. As illustrated in
As has been described above, according to the disclosure, it is possible to realize a transformer type power conversion device configured to include a secondary coil having a positive output coil whose output voltage is positive with respect to a reference voltage of a secondary side and a negative output coil whose output voltage is negative, and to balance a power consumption of a circuit connected to a primary coil even when output powers of the positive output coil and the negative output coil are different from each other.
Hereinafter, other embodiments of the disclosure will be described.
Incidentally, the configurations of respective embodiments described below are not limited to those respectively applied alone, but as long as no conflict arises, can be applied in combination with the configuration of other embodiments.
(1) In the above description, when the total number of transformers is even, the first configuration example is applied. However, when the total number of transformers (including the composite transformers) is odd, the first configuration example (its modification) is not prevented from being applied. In other words, even if the total number of transformers (including the composite transformers) is odd, each destination of the first power wiring W1 and the second power wiring W2 is not prevented from being any one of two connection ends of the primary coil L1, and being different from each other between the first transformer and the second transformer.
For example, when the transformers are not the composite transformers illustrated in
As in the second comparative example illustrated in
(2) In the above description, the push-pull type circuit configuration (refer to
The outline of the power conversion device according to the embodiments of the disclosure as described above will be described in brief.
A characteristic configuration of a power conversion device according to the embodiments of the disclosure includes at least two transformers having a first transformer (TH) and a second transformer (TL), each for transforming a power between a primary coil (L1) and a secondary coil (L2), in which each secondary coil (L2) of the first transformer (TH) and the second transformer (TL) includes a positive output coil (LP) whose output voltage is positive, and a negative output coil (LN) whose output voltage is negative with respect to a reference voltage on a secondary side, and output powers of the positive output coil (LP) and the negative output coil (LN) are different from each other, each destination of a first power wiring (W1) and a second power wiring (W2) which are two wirings for connecting an AC power source (27) to the primary coils (L1) is any one of two connection ends of the primary coil (L1), and different from each other between the first transformer (TH) and the second transformer (TL), or polarities of the positive output coil (LP) and the negative output coil (LN) are different from each other between the first transformer (TH) and the second transformer (TL).
When each destination of the first power wiring (W1) and the second power wiring (W2) is any one of two connection ends of the primary coil (L1), and different from each other between the first transformer (TH) and the second transformer (TL), even if the first transformer (TH) and the second transformer (TL) are configured by the same hardware, actions on the secondary coils (L2) can be made different from each other. When the polarities of the positive output coil (LP) and the negative output coil (LN) are different from each other between the first transformer (TH) and the second transformer (TL), even if connection configurations of the power wirings to the first transformer (TH) and the second transformer (TL) are identical with each other, the actions on the secondary coils (L2) can be made different from each other. For example, a current flowing in the first power wiring (W1) acts on the negative output coil (LN) of the second transformer (TL) when acting on the positive output coil (LP) of the first transformer (TH), and acts on the positive output coil (LP) of the second transformer (TL) when acting on the negative output coil (LN) of the first transformer (TH). On the other hand, a current flowing in the second power wiring (W2) acts on the positive output coil (LP) of the second transformer (TL) when acting on the negative output coil (LN) of the first transformer (TH), and acts on the negative output coil (LN) of the second transformer (TL) when acting on the positive output coil (LP) of the first transformer (TH). In other words, since the currents flowing in the first power wiring (W1) and the second power wiring (W2) evenly act on the positive and negative outputs of the first transformer (TH) and the second transformer (TL), respectively, the current flows in the first power wiring (W1) and the second power wiring (W2) in a balanced manner. Therefore, the transformer type power conversion device configured to balance the power consumption of the circuits connected to the respective primary coils can be realized even when the positive output coil (LP) and the negative output coil (LN) are different in output power from each other.
As one configuration, it is preferable that the power conversion device is configured so that a total number of the transformers (T1 to T6) is even, the number of transformers configuring a first group is identical with the number of transformers configuring a second group, and each destination of the first power wiring (W1) and the second power wiring (W2) is any one of two connection ends of the primary coil (L1), and different from each other between the transformers configuring the first group and the transformers configuring the second group. When the total number of the transformers (T1 to T6) is even, the transformers can be divided evenly into the transformers configuring the first group and the transformers configuring the second group. In addition, the current flowing in the first power wiring (W1) acts on the negative output coils (LN) of the transformers configuring the second group when acting on the positive output coils (LP) of the transformers configuring the first group, and acts on the positive output coils (LP) of the transformers configuring the second group when acting on the negative output coils (LN) of the transformers configuring the first group. On the other hand, the current flowing in the second power wiring (W2) acts on the positive output coils (LP) of the transformers configuring the second group when acting on the negative output coils (LN) of the transformers configuring the first group, and acts on the negative output coils (LN) of the transformers configuring the second group when acting on the positive output coils (LP) of the transformers configuring the first transformer. In other words, since the currents flowing in the first power wiring (W1) and the second power wiring (W2) evenly act on the positive and negative outputs of the transformers configuring the first group and transformers configuring the second group, respectively, the current flows in the first power wiring (W1) and the second power wiring (W2) in a balanced manner.
As one configuration, it is preferable that the power conversion device is configured so that at least two sets of the secondary coils (L2) each including a pair of the positive output coil (LP) and the negative output coil (LN) are provided and a common primary coil (L1) is provided, the first transformer (TH) includes one pair of at least one set of the secondary coils (L2) and the primary coil (L1), and the second transformer (TL) includes a pair of another set of the secondary coils (L2) and the primary coil (L1) to configure composite transformers (T10, T30, T50), and a total number of the composite transformers (T10, T30, T50) is odd, and in each of the composite transformers (T10, T30, T50), the polarities of the positive output coil (LP) and the negative output coil (LN) are different from each other between the first transformer (TH) and the second transformer (TL). Since each of the composite transformers (T10, T30, T50) includes the first transformer (TH) and the second transformer (TL), even if the total number of the composite transformers (T10, T30, T50) is odd, the first transformers (TH) and the second transformers (TL) can be provided, evenly. In addition, each of the composite transformers (T10, T30, T50) is configured so that the polarities of the positive output coil (LP) and the negative output coil (LN) are different from each other. For example, a current flowing in the first power wiring (W1) acts on the negative output coil (LN) of the second transformer (TL) when acting on the positive output coil (LP) of the first transformer (TH), and acts on the positive output coil (LP) of the second transformer (TL) when acting on the negative output coil (LN) of the first transformer (TH). In addition, a current flowing in the second power wiring (W2) acts on the positive output coil (LP) of the second transformer (TL) when acting on the negative output coil (LN) of the first transformer (TH), and acts on the negative output coil (LN) of the second transformer (TL) when acting on the positive output coil (LP) of the first transformer (TH). In other words, since the currents flowing in the first power wiring (W1) and the second power wiring (W2) evenly act on the positive and negative outputs of the first transformer (TH) and the second transformer (TL), respectively, the current flows in the first power wiring (W1) and the second power wiring (W2) in a balanced manner.
In general, the circuit of the push-pull system or the bridge system is configured on the primary side of the power conversion device using the transformers, and the multiple switching elements (M1, M2) are used for those circuits. As described above, the current on the primary side is balanced to similarly allow the current flowing in the respective switching elements (M1, M2) to become substantially equal to each other. When the currents flowing in the respective switching elements (M1, M2) are largely different from each other, there is a need to use elements different in the electric characteristics according to the respective current consumptions. However, when the currents flowing in the respective switching elements (M1, M2) are substantially identical with each other, the power source circuit (AC power source (27)) on the primary side can be configured by using the elements having the same electric characteristic. Therefore, as one configuration, it is preferable that when the imbalance of the current on the primary side is reduced, the AC power source (27) of the power conversion device includes the switching control circuit (27s) that controls the switching operation of power supply to the primary coils (L1), and the switching control circuit (27s) includes an even number of switching elements (M1, M2) having the same electric characteristic. The same electric characteristic means that the switching elements are manufactured on the basis of the same specification, and belongs to the same range even if a difference is caused by a manufacturing error.
The disclosure can be used in a power conversion device having a transformer that transforms a power between a primary coil and a secondary coil.
Number | Date | Country | Kind |
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2014-013512 | Jan 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/051204 | 1/19/2015 | WO | 00 |