The present disclosure relates to a power converter and a non-transitory computer readable medium.
An in-vehicle system may include a motor, an inverter electrically connected to the armature winding of the motor, and first and second power storage units. This system may include a relay for switching the connection state of the first and second power storage units between a series connection state and a parallel connection state. This may allow the first and second power storage units to be charged regardless of whether the external charger has a charging voltage of 400 V or 800 V. Additionally, when an external charger with a charging voltage of 400 V is used, the connection state of the first and second power storage units may be set to a parallel connection state, allowing the system voltage to be lowered and the first and second power storage units to be charged.
The present disclosure describes a power converter including a high-potential electrical path, a low-potential electrical path, an inverter, a motor, an inter-storage switch, a bypass switch and a motor-side electrical path, and further describes a non-transitory computer storage medium that is adapted to the converter.
Objects, features and advantages of the present disclosure will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
It may be desirable to simplify the configuration of a power converter for switching the connection state between first and second power storage units as much as possible.
A power converter according to the present disclosure includes: a high-potential electrical path that can be electrically connected to a positive terminal of a first power storage unit; a low-potential electrical path that can be electrically connected to a negative terminal of a second power storage unit; an inverter having an upper-arm switch that is electrically connected to the high-potential electrical path, and a lower-arm switch that is electrically connected to the low-potential electrical path; a motor having an armature winding electrically connected to a connection point between the upper-arm switch and the lower-arm switch via a conductive member; an inter-storage switch located at an inter-storage electrical path that electrically connects a negative terminal of the first power storage unit to a positive terminal of the second power storage unit; a bypass switch that establishes at least one of an electrical connection between the negative terminal of the first power storage unit and the negative terminal of the second power storage unit, or an electrical connection between the positive terminal of the first power storage unit and the positive terminal of the second power storage unit; and a motor-side electrical path that electrically connects the inter-storage electrical path to either the armature winding or the conductive member.
In the present disclosure, when the inter-storage unit switch is turned on and the bypass switch is turned off, the connection state of the first and second power storage units becomes a series connection state. On the other hand, when the inter-storage unit switch is turned off and the bypass switch is turned on, and the motor-side electrical path is provided, the connection state of the first and second power storage units becomes such that the positive terminal of the second power storage unit is connected to the high-potential electrical path via the motor-side electrical path, armature winding, and inverter, or the negative terminal of the first power storage unit is connected to the low-potential electrical path via the motor-side electrical path, armature winding, and inverter. In this case, the configuration of the motor and inverter is reused. Therefore, it is possible to provide a power converter that achieves simplification of the configuration for switching the connection state of the first and second power storage units.
Multiple embodiments will be described with reference to the drawings. In some embodiments, parts that are functionally and/or structurally corresponding to each other and/or associated with each other are given the same reference numerals, or reference numerals with different hundred digit or more digits. The corresponding and/or associated parts may refer to the explanation in the other embodiments.
The following describes a power converter according to a first embodiment of the present disclosure with reference to the drawings. The power converter according to the present embodiment is mounted on vehicles such as electric cars and hybrid vehicles, and constitutes an in-vehicle system.
The system includes a power converter. The power converter, as shown in
The inverter 20 includes three sets of series-connected upper-arm switches SWH and lower-arm switches SWL. The upper-arm switch SWH is connected in anti-parallel with an upper-arm diode DH, which is a freewheeling diode, and the lower-arm switch SWL is connected in anti-parallel with a lower-arm diode DL, which is a freewheeling diode. In the present embodiment, each switch SWH and SWL is an IGBT.
The inverter 20 has a smoothing capacitor 21. A first end of the elongated high-potential electrical path 22H is connected to the high-potential terminal of the smoothing capacitor 21. A first end of the elongated low-potential electrical path 22L is connected to the low-potential terminal of the smoothing capacitor 21. The smoothing capacitor 21 may be provided outside the inverter 20.
In each phase, the first end of the armature winding 11 is connected to the connection point between the emitter of the upper-arm switch SWH, which is the low-potential terminal, and the collector of the lower-arm switch SWL, which is the high-potential terminal, via a conductive member such as a bus bar 23. The second ends of the armature windings 11 of each phase are connected at a neutral point. In this embodiment, the armature windings 11 of each phase are set to have the same number of turns. As a result, the armature windings 11 of each phase, for example, are set to have the same inductance.
The collector of the upper-arm switch SWH of each phase is connected to the high-potential electrical path 22H. The emitter of the lower-arm switch SWL of each phase is connected to the low-potential electrical path 22L.
The system includes a first storage battery 31 (corresponding to a first power storage unit) and a second storage battery 32 (corresponding to a second power storage unit). Each of the storage batteries 31 and 32 serves as a power supply source for driving the rotation of the rotor of the motor 10. Each of the storage batteries 31 and 32 is an assembled battery configured as a series connection of battery cells, each being a single cell. The positive terminal of the first storage battery 31 is connected to the high-potential electric path 22H, and the negative terminal of the second storage battery 32 is connected to the low-potential electric path 22L. The terminal voltages (for example, rated voltages) of each battery cell constituting a battery pack are set to be the same as each other, for example. The battery cell 2 is, for example, a secondary battery such as a lithium ion battery.
Each storage battery 31, 32 can be charged by an external charger as described later provided outside the vehicle. The external charger is, for example, a stationary charger. On the second end side of the high-potential electrical path 22H, opposite to the connection point side of the smoothing capacitor 21, a positive side connection part is provided, to which the positive terminal of the external charger can be connected. On the second end side of the low-potential electrical path 22L, opposite to the connection point side of the smoothing capacitor 21, a negative side connection part is provided, to which the negative terminal of the external charger can be connected.
The power converter is equipped with a main switch for electrically connecting or disconnecting the first and second storage batteries 31 and 32 to or from the inverter 20. Specifically, as the main switch, a high-potential main switch SMRH and a low-potential main switch SMRL are provided. The power converter is equipped with a charging switch for electrically connecting or disconnecting the external charger and the first and second storage batteries 31 and 32. Specifically, as the charging switch, a high-potential charging switch DCRH and a low-potential charging switch DCRL are provided. In the present embodiment, each of the switches SMRH, SMRL, DCRH, and DCRL is a mechanical relay. Each of the switches SMRH, SMRL, DCRH, and DCRL prevents the flow of bidirectional current when turned off and allows the flow of bidirectional current when turned on. In the high-potential electrical path 22H, a high-potential main switch SMRH and a high-potential charging switch DCRH are provided in sequence from the inverter 20 side. In the low-potential electrical path 22L, a low-potential main switch SMRL and a low-potential charging switch DCRL are provided in sequence from the inverter 20 side. The high-potential main switch SMRH, low-potential main switch SMRL, high-potential charging switch DCRH, and low-potential charging switch DCRL are not limited to mechanical relays and may, for example, be semiconductor switching elements.
The power converter includes an inter-battery switch 40, a bypass switch 50, and a motor-side switch 60 as switches for switching the connection state of the first battery 31 and the second battery 32 between a state in which they are connected in series to an external charger and a state in which they are connected via a motor. In this embodiment, the inter-battery switch 40, the bypass switch 50, and the motor-side switch 60 are mechanical relays. The inter-battery switch 40, the bypass switch 50, and the motor-side switch 60 prevent the flow of bidirectional current when turned off and allow the flow of bidirectional current when turned on. The inter-battery switch 40, the bypass switch 50, and the motor-side switch 60 are not limited to mechanical relays and may, for example, be semiconductor switching elements.
The inter-battery switch 40 is provided in the inter-battery electrical path 24 (corresponding to an inter-storage unit electrical path) that connects the negative terminal of the first battery 31 and the positive terminal of the second battery 32. By turning on the inter-battery switch 40, the negative terminal of the first battery 31 and the positive terminal of the second battery 32 are electrically connected. On the other hand, by turning off the inter-battery switch 40, the negative terminal of the first battery 31 and the positive terminal of the second battery 32 are electrically disconnected.
The bypass switch 50 connects the negative terminal of the first battery 31 to the low-potential electrical path 22L. By turning on the bypass switch 50, the negative terminal of the first battery 31 and the negative terminal of the second battery 32 are electrically connected. On the other hand, by turning off the bypass switch 50, the negative terminal of the first battery 31 and the negative terminal of the second battery 32 are electrically disconnected.
The motor-side switch 60 is provided in the motor-side electrical path 25, which connects the side of the inter-battery electrical path 24 closer to the second battery 32 than the inter-battery switch 40 to the neutral point of the armature winding 11. By turning on the motor-side switch 60, the neutral point of the armature winding 11 and the positive terminal of the second battery 32 are electrically connected. On the other hand, by turning off the motor-side switch 60, the neutral point of the armature winding 11 and the positive terminal of the second battery 32 are electrically disconnected.
The power converter is equipped with a first voltage sensor 71 that detects the terminal voltage of the first battery 31 and a second voltage sensor 72 that detects the terminal voltage of the second battery 32. The power converter is equipped with a first current sensor 73 that detects the current flowing through the first battery 31 and a second current sensor 74 that detects the current flowing through the second battery 32. The first current sensor 73 is provided in the electrical path that connects the positive terminal of the first battery 31 to the high-potential electrical path 22H. The second current sensor 74 is provided in the electrical path that connects the negative terminal of the second battery 32 to the low-potential electrical path 22L. The power converter is also equipped with other sensors, including a rotational angle sensor that detects the rotational angle (electrical angle) of the rotor, and phase current sensors that detect the phase currents flowing through the armature windings 11 of each phase.
The detected values from each sensor are provided to a controller 100 (corresponding to a control unit) provided in the power converter. The controller 100 is primarily composed of a microcomputer 101, which includes a CPU. Means and/or functions provided by the microcomputer 101 may be provided by software recorded in a substantive memory device and a computer that can execute the software, software only, hardware only, or some combination of them. For instance, suppose that the microcomputer 101 be provided by including or using a hardware circuit serving as an electronic circuit. Such an electronic circuit may be provided by including analog circuitry and/or digital circuitry including multiple logic circuits. For example, the microcomputer 101 executes a program stored in a non-transitory tangible storage medium serving as a storage unit included therein. The program includes, for example, a program of processing shown in
The controller 100 performs switching control of each switch SWH and SWL that constitute the inverter 20 in order to feedback control the control amount of the motor 10 to the command value based on the detected values from each sensor. The control amount is, for example, torque. In each phase, the upper-arm switch SWH and the lower-arm switch SWL are alternately turned on. Through this feedback control, the rotational power of the rotor is transmitted to the drive wheels, enabling the vehicle to move.
The positive-side connection part of the high-potential electrical path 22H and the negative-side connection part of the low-potential electrical path 22L serve as interfaces for connecting to an external charger. In this embodiment, the external charger is either a high-voltage charger 200 or a low-voltage charger 210 (see
On the other hand, when charging by the external charger is not being conducted or the external charger is not connected, the high-potential-side charging switch DCRH and the low-potential-side charging switch DCRL are switched off by the controller 100. When the positive terminal connection part and the negative terminal connection part are exposed outside the casing of the power conversion device, there is a possibility that a user or operator might come into contact with them. By turning off the high-potential-side charging switch DCRH and the low-potential-side charging switch DCRL, the occurrence of electric shock can be prevented.
Next, using
In S10, it is determined whether the external charger connected to each connection point of the respective electrical paths 22H and 22L is a high-voltage charger 200 or not. This process is for determining whether to connect the first and second batteries 31 and 32 in series connection.
In S10, if it is determined that the external charger is a high-voltage charger 200, the process proceeds to S11, where the inter-battery switch 40, bypass switch 50, motor-side switch 60, and the upper and lower-arm switches SWH and SWL of the inverter 20 are operated so that the first battery 31 and the second battery 32 are connected in series to the high-voltage charger 200.
Specifically, the inter-battery switch 40 is turned on, and the bypass switch 50, motor-side switch 60, and the upper and lower-arm switches SWH and SWL of all phases of the inverter 20 are turned off. As a result, as shown in
Returning to the explanation of
If it is determined in S12 that the external charger is the low-voltage charger 210, the process proceeds to S13, where the inter-battery switch 40, bypass switch 50, motor-side switch 60, and the upper and lower-arm switches SWH and SWL of the inverter 20 are operated so that the connection state of the first and second batteries 31 and 32 becomes the state where they are connected via the motor. This allows the system voltage to be reduced to a voltage equivalent to the charging voltage of the low-voltage charger 210, thereby enabling ground fault countermeasures to be implemented during charging with the low-voltage charger 210.
Specifically, the inter-battery switch 40 is turned off, and the bypass switch 50 and motor-side switch 60 are turned on. All lower-arm switches SWL of the inverter 20 are turned off, and at least one upper-arm switch SWH is turned on. This causes the first battery 31 and the second battery 32 to be in a state of being connected via the motor to the low-voltage charger 210, as shown in
Through the processing in S13, the connection states of the first and second batteries 31 and 32 can be set to a state of being connected via the motor. This allows the first battery 31 to be directly charged by the low-voltage charger 210, and the second battery 32 to be charged via the inverter 20 and the armature winding 11.
Even if the rated voltages of the first and second batteries 31 and 32 are different, or if the actual terminal voltages of the first and second batteries 31 and 32 with the same rated voltage are different, the first and second batteries 31 and 32 can be simultaneously charged without an additional power conversion circuit.
According to the embodiment described in detail above, the configuration that lowers the system voltage in response to the charging voltage of the low-voltage charger 210 can be realized by reusing part of the configuration of the inverter 20 and the motor 10. Therefore, it is possible to provide a power conversion device that simplifies the configuration for switching the connection states of the first and second batteries 31 and 32.
In S11 of
In S13, it is not limited to maintaining the upper-arm switch SWH in the on state; switching may be performed by repeatedly turning it on and off, or switching may be performed by alternately turning on the upper and lower-arm switches SWH and SWL in at least one phase. In this case, for example, switching may be performed so that the torque of the motor 10 becomes zero or a value near zero (specifically, for example, the q-axis current flowing through the armature winding 11 becomes zero or a value near zero) based on the detected value of the electrical angle.
After affirming in S12, if it is determined that the terminal voltage of the first battery 31 (hereinafter referred to as the first detected voltage VA) detected by the first voltage sensor 71 is equal to or greater than the terminal voltage of the second battery 32 (hereinafter referred to as the second detected voltage VB) detected by the second voltage sensor 72, the process of S13 may be performed. After affirming in S12, if the second detected voltage VB is higher than the first detected voltage VA, and the value obtained by subtracting the first detected voltage VA from the second detected voltage VB exceeds a threshold value ΔVjde (>0). if it is determined that the value is less than or equal to a second threshold value ΔVjde2 (described later), the process of S13 may be performed. This ensures that, in the case where the operating states of the switches are switched as in S13, the occurrence of the phenomenon where current flows from the second battery 32 to the first battery 31 via the motor-side electrical path 25, the armature winding 11, the upper-arm diode DH, and the high-potential electrical path 22H can be suppressed. Even if this phenomenon does occur, the amount of current flowing in can be reduced.
The threshold value ΔVjde is smaller than the rated voltages of each of the batteries 31 and 32. The threshold value ΔVjde is set, for example, to a value that is 1/10 or less, 1/20 or less, 1/50 or less, or 1/100 or less of the lower of the rated voltages of the batteries 31 and 32. A situation where the second detected voltage VB and the first detected voltage VA differ significantly can occur, for example, in the following cases (1) to (3).
A second embodiment will be described below with reference to the drawings mainly in terms of differences from the first embodiment. In this embodiment, as shown in
If it is determined in S10 that the external charger is a high-voltage charger 200, the process proceeds to S14. In S14, the inter-battery switch 40 is turned on, and the bypass switch 51, the motor-side switch 61, and all phase upper and lower-arm switches SWH and SWL of the inverter 20 are turned off, so that the first battery 31 and the second battery 32 are connected in series to the high-voltage charger 200. As a result, the first battery 31 and the second battery 32 are connected in series to the high-voltage charger 200, and they are charged in a series-connected state.
If it is determined in S12 that the external charger is a low-voltage charger 210, the process proceeds to S15. In S15, the inter-battery switch 40 is turned off, the bypass switch 51 and the motor-side switch 61 are turned on, the lower-arm switches SWL of all phases of the inverter 20 are turned off, and the upper-arm switch SWH of at least one phase is turned on, so that the connection state of the first battery 31 and the second battery 32 becomes a motor-connected state with respect to the low-voltage charger 210. As a result, the connection state of the first battery 31 and the second battery 32 becomes a motor-connected state with respect to the low-voltage charger 210, and the first battery 31 and the second battery 32 are charged.
In S14 of
In S15, it is not limited to maintaining the lower-arm switch SWL in the on state; switching by repeatedly turning it on and off may also be performed, or switching by alternately turning on the upper and lower-arm switches SWH and SWL in at least one phase may also be performed.
After affirming in S12, if it is determined that the second detected voltage VB is equal to or greater than the first detected voltage VA, the processing of S15 may be performed. After affirming in S12, if it is determined that the first detected voltage VA is higher than the second detected voltage VB, and the value obtained by subtracting the second detected voltage VB from the first detected voltage VA is equal to or less than the threshold ΔVjde, the processing of S15 may be performed.
A third embodiment will be described below with reference to the drawings mainly in terms of differences from the first embodiment. In the present embodiment, as shown in
In S20, similar to S10, it is determined whether the external charger is a high voltage charger 200.
If it is determined in S20 that the external charger is the high-voltage charger 200, the process proceeds to S21, where the inter-battery switch 40, the first bypass switch 50, the second bypass switch 80, the motor-side switch 60, and the upper and lower-arm switches SWH and SWL of the inverter 20 are operated so that the first battery 31 and the second battery 32 are connected in series to the high-voltage charger 200.
Specifically, the inter-battery switch 40 is turned on, and the first bypass switch 50, the second bypass switch 80, the motor-side switch 60, and the upper and lower-arm switches SWH and SWL of all phases of the inverter 20 are turned off. As a result, the first battery 31 and the second battery 32 are charged in series while being connected in series to the high-voltage charger 200.
If it is determined in S20 that the external charger is not the high-voltage charger 200, the process proceeds to S22, where it is determined, similar to S12, whether the external charger is the low-voltage charger 210.
If it is determined in S22 that the external charger is the low-voltage charger 210, the process proceeds to S23, where it is determined whether the absolute value of the difference between the first detected voltage VA and the second detected voltage VB is less than or equal to the first threshold ΔVjde1 (>0).
If it is determined in S23 that the absolute value of the difference is less than or equal to the first threshold ΔVjde1, the process proceeds to S24, where the inter-battery switch 40, the first bypass switch 50, the second bypass switch 80, the motor-side switch 60, and the upper and lower-arm switches SWH and SWL of the inverter 20 are operated so that the first battery 31 and the second battery 32 are each connected in parallel to the low-voltage charger 210.
Specifically, the inter-battery switch 40 and the motor-side switch 60 are turned off, and the first bypass switch 50 and the second bypass switch 80 are turned on. The upper and lower-arm switches SWH and SWL of all phases of the inverter 20 are turned off. As a result, as shown in
Returning to the explanation of
On the other hand, if it is determined in S25 that “VB−VA≤ΔVjde2”, the process proceeds to S26. The situation in which it is determined in S25 that “VB−VA≤ΔVjde2” is one where either the first detected voltage VA is higher than the second detected voltage VB and the potential difference between the second detected voltage VB and the first detected voltage VA exceeds the first threshold value ΔVjde1, or the second detected voltage VB is higher than the first detected voltage VA and the potential difference between the second detected voltage VB and the first detected voltage VA is greater than the first threshold value ΔVjde1 but not exceeding the second threshold value ΔVjde2. In S26, the connection state of the first battery 31 and the second battery 32 is set to a motor-connected state by operating the inter-battery switch 40, the first bypass switch 50, the second bypass switch 80, the motor-side switch 60, and the upper and lower-arm switches SWH and SWL of the inverter 20.
Specifically, in S26, the inter-battery switch 40 and the second bypass switch 80 are turned off, while the first bypass switch 50 and the motor-side switch 60 are turned on. In addition, the lower-arm switch SWL of each phase of the inverter 20 us turned off, and the upper-arm switch SWH of at least one phase is turned on. As a result, as shown in
The process of S25 in
Hereinafter, the fourth embodiment will be described with reference to the drawings, focusing on the differences from the third embodiment. In this embodiment, as shown in
If it is determined in S20 that the external charger is the high-voltage charger 200, the process proceeds to S26, where the inter-battery switch 40, the first bypass switch 50, the second bypass switch 80, the motor-side switch 61, and the upper and lower-arm switches SWH and SWL of the inverter 20 are operated so that the first battery 31 and the second battery 32 are connected in series to the high-voltage charger 200.
Specifically, the inter-battery switch 40 is turned on, and the upper and lower-arm switches SWH and SWL of all phases of the first bypass switch 50, the second bypass switch 80, the motor-side switch 61, and the inverter 20 are turned off. As a result, the first battery 31 and the second battery 32 are charged in a state where they are connected in series to the high-voltage charger 200.
If it is determined in S22 that the external charger is the low-voltage charger 210, the process proceeds to S23. If, in S23, it is determined that the absolute value of the difference between the first detected voltage VA and the second detected voltage VB is equal to or less than the first threshold ΔVjde1, the process proceeds to S27. In S27, the inter-battery switch 40, the first bypass switch 50, the second bypass switch 80, the motor-side switch 61, and the upper and lower-arm switches SWH and SWL of the inverter 20 are operated so that the first battery 31 and the second battery 32 are each connected in parallel to the low-voltage charger 210.
Specifically, the inter-battery switch 40 and the motor-side switch 61 are turned off, and the first bypass switch 50 and the second bypass switch 80 are turned on. The upper and lower-arm switches SWH and SWL of all phases of the inverter 20 are turned off. As a result, the first and second batteries 31 and 32 are charged in a state where they are connected in parallel to the low-voltage charger 210. At this time, because the potential difference between the first and second batteries 31 and 32 is small, the occurrence of a phenomenon where current flows from one of the batteries to the other can be suppressed, or even if this phenomenon occurs, the amount of current flowing can be minimized.
If a negative determination is made in S23, the process proceeds to S28, where it is determined whether the value obtained by subtracting the second detected voltage VB from the first detected voltage VA is equal to or less than the second threshold ΔVjde2. If it is determined in S28 that “VA−VB>ΔVjde2”, the charging of the first and second batteries 31 and 32 by the low-voltage charger 210 in both the motor-connected state and the parallel-connected state is prohibited. The situation in which it is determined in S28 that “VA−VB>ΔVjde2” is one where the first detected voltage VA is higher than the second detected voltage VB, and the potential difference between the second detected voltage VB and the first detected voltage VA exceeds the second threshold value ΔVjde2.
On the other hand, if it is determined in S28 that “VA−VB≤ΔVjde2”, the process proceeds to S29. The situation in which it is determined in S28 that “VA−VB≤ΔVjde2” is one where either the second detected voltage VB is higher than the first detected voltage VA and the potential difference between the second detected voltage VB and the first detected voltage VA exceeds the first threshold value ΔVjde1, or the first detected voltage VA is higher than the second detected voltage VB and the potential difference between the second detected voltage VB and the first detected voltage VA is greater than the first threshold value ΔVjde1 but not exceeding the second threshold value ΔVjde2. In S29, the connection state of the first battery 31 and the second battery 32 is set to a motor-connected state by operating the inter-battery switch 40, the first bypass switch 50, the second bypass switch 80, the motor-side switch 61, and the upper and lower-arm switches SWH and SWL of the inverter 20.
Specifically, the inter-battery switch 40 and the first bypass switch 50 are turned off, and the motor-side switch 61 and the second bypass switch 80 are turned on. All upper-arm switches SWH of the inverter 20 are turned off, and at least one lower-arm switch SWL of the inverter 20 is turned on. As a result, the connection state of the first and second batteries 31 and 32 to the low-voltage charger 210 becomes a motor-connected state, and the first and second batteries 31 and 32 are charged. In this situation, it is possible to suppress the occurrence of a phenomenon where current flows from the first battery 31 to the second battery 32, or even if this phenomenon occurs, the amount of current flowing can be minimized.
Step S28 processing in
A fifth embodiment will be described below with reference to the drawings mainly in terms of differences from the fourth embodiment. In this embodiment, as shown in
The neutral point of the armature winding 11 is connected to the first end of the common path 26. The second end of the common path 26 is connected to the first end of the first electrical path 27, and the second end of the first electrical path 27 is connected to the side of the second battery 32 that is nearer to the inter-battery switch 40 in the inter-battery electrical path 24. The second end of the common path 26 is connected to the first end of the second electrical path 28, and the second end of the second electrical path 28 is connected to the side of the first battery 31 that is nearer to the inter-battery switch 40 in the inter-battery electrical path 24. In this embodiment, the common path 26 and the first electrical path 27 correspond to a first motor-side electrical path, and the common path 26 and the second electrical path 28 correspond to a second motor-side electrical path. The common path 26 may be omitted, and in that case, the first end of each of the first electrical path 27 and the second electrical path 28 may be connected directly to the neutral point of the armature winding 11. A first motor-side switch 60 is provided in the first electrical path 27. A second motor-side switch 61 is provided in the second electrical path 28.
If it is determined in S20 that the external charger is a high-voltage charger 200, the process proceeds to S30. In S30, the inter-battery switch 40 is turned on, and the first bypass switch 50, second bypass switch 80, first motor-side switch 60, second motor-side switch 61, and the upper and lower-arm switches SWH and SWL of the inverter 20 are turned off, so that the first battery 31 and the second battery 32 are connected in series to the high-voltage charger 200. As a result, the first battery 31 and the second battery 32 are charged in a state where they are connected in series to the high-voltage charger 200.
If it is determined in S22 that the external charger is the low-voltage charger 210, the process proceeds to S23. If, in S23, it is determined that the absolute value of the difference between the first detected voltage VA and the second detected voltage VB is equal to or less than the first threshold ΔVjde1, the process proceeds to S31. In S31, the inter-battery switch 40, the first bypass switch 50, the second bypass switch 80, the first motor-side switch 60, the second motor-side switch 61, and the upper and lower-arm switches SWH and SWL of the inverter 20 are operated so that the first battery 31 and the second battery 32 are connected in parallel to the low-voltage charger 210.
Specifically, in S31, the inter-battery switch 40, the first motor-side switch 60, and the second motor-side switch 61 are turned off, and the first bypass switch 50 and the second bypass switch 80 are turned on. The upper and lower-arm switches SWH and SWL of all phases of the inverter 20 are turned off. As a result, the first and second batteries 31 and 32 are charged in a state where they are connected in parallel to the low-voltage charger 210. At this time, because the potential difference between the first and second batteries 31 and 32 is small, the occurrence of a phenomenon where current flows from one of the batteries to the other can be suppressed, or even if this phenomenon occurs, the amount of current flowing can be minimized.
If a negative determination is made in S23, the process proceeds to S34, where it is determined which of the first detected voltage VA and the second detected voltage VB is higher. If it is determined in S34 that “VA>VB,” the process proceeds to S32. In S32, the inter-battery switch 40, the first bypass switch 50, the second bypass switch 80, the first motor-side switch 60, the second motor-side switch 61, and the upper and lower-arm switches SWH and SWL of the inverter 20 are operated so that the connection state of the first battery 31 and the second battery 32 becomes a first motor-through connection state.
Specifically, the inter-battery switch 40, the second motor-side switch 61, and the second bypass switch 80 are turned off, and the first bypass switch 50 and the first motor-side switch 60 are turned on. In addition, the lower-arm switch SWL of each phase of the inverter 20 us turned off, and the upper-arm switch SWH of at least one phase is turned on. As a result, the first and second batteries 31 and 32 are charged. At this time, because the potential difference between the first and second batteries 31 and 32 is small, it is possible to suppress the occurrence of the phenomenon where current flows from the second battery 32 to the first battery 31, or even if this phenomenon occurs, the amount of current flowing can be reduced.
On the other hand, if it is determined in S34 that “VB>VA,” the process proceeds to S33. In S33, the inter-battery switch 40, the first bypass switch 50, the second bypass switch 80, the first motor-side switch 60, the second motor-side switch 61, and the upper and lower-arm switches SWH and SWL of the inverter 20 are operated so that the connection state of the first battery 31 and the second battery 32 becomes a second motor-through connection state.
Specifically, the inter-battery switch 40, the first motor-side switch 60, and the first bypass switch 50 are turned off, while the second bypass switch 80 and the second motor-side switch 61 are turned on. All upper-arm switches SWH of the inverter 20 are turned off, and at least one lower-arm switch SWL of the inverter 20 is turned on. As a result, the first and second batteries 31 and 32 are charged. At this time, because the potential difference between the first and second batteries 31 and 32 is small, it is possible to suppress the occurrence of the phenomenon where current flows from the first battery 31 to the second battery 32, or even if this phenomenon occurs, the amount of current flowing can be reduced.
According to the described embodiment, regardless of the relationship between the terminal voltages of the first battery 31 and the second battery 32, it is possible to suppress the flow of current from one of the batteries to the other, or to reduce the amount of current flowing. In S32 of
A sixth embodiment will be described below with reference to the drawings mainly in terms of differences from the first embodiment. In this embodiment, during the charging process when the low-voltage charger 210 is connected, switching that repeatedly turns the upper-arm switch SWH, which is included in the charging path of the second battery 32, on and off is performed. In this case, high-frequency current is generated as a result of the switching. In this embodiment, as shown in
On the motor-side electrical path 25, closer to the neutral point than the motor-side switch 60, a part between the low-potential-side main switch SMRL and the low-potential-side charging switch DCRL in the low-potential-side electrical path 22L (which corresponds to a target path) is connected via a series connection of a connection switch 91 and the capacitor 90. The connection switch 91 may be a mechanical relay or a semiconductor switching element.
The controller 100 turns off the connection switch 91 during the switching control of the inverter 20 for driving the vehicle. As a result, when controlling the control amount of the motor 10 to the command value, it is possible to suppress any adverse effects on this control.
On the other hand, the controller 100 turns on the connection switch 91 during the charging process by the low-voltage charger 210, for example, at S13 in the previous
According to the embodiment described above, during the charging process by the low-voltage charger 210, it is possible to suppress the high-frequency current generated due to switching from flowing from the inverter 20 side to the second storage battery 32 and the low-voltage charger 210.
The capacitor 90 may be connected to the motor-side electrical path 25, and the connection switch 91 may be connected to the low-potential electrical path 22L.
The connection switch 91 may be omitted. In other words, the motor-side electrical path 25 and the low-potential electrical path 22L may be continuously connected.
As shown in
Additionally, in the configuration shown in
As shown in
In the configuration shown in
As shown in
A seventh embodiment will be described below with reference to the drawings mainly in terms of differences from the first embodiment. As shown in
The controller 100 performs a pre-charge process to charge the smoothing capacitor 21, for example, during the startup of the power converter. In this embodiment, even if an abnormality occurs in either the first storage battery 31 or the second storage battery 32, rendering it unusable, the pre-charge process can still be performed using the remaining storage battery.
First, using
Next, using
An eighth embodiment will be described below with reference to the drawings mainly in terms of differences from the sixth and seventh embodiments. In this embodiment, as shown in
The controller 100 can charge both the smoothing capacitor 21 and the capacitor 90 simultaneously during the pre-charge process for charging the smoothing capacitor 21. Specifically, as shown in
As shown in
The above embodiments may be changed and carried out as follows.
The circuit configuration of the power converter in each of the above embodiments can be modified, for example, as follows (A) to (J).
As shown in
As shown in
The connection destination of the motor-side electrical path 25 is not limited to the neutral point of the armature winding 11. For example, as shown in
The connection destination of the motor-side electrical path 25 may be, for example, a conductive member 23, as shown in
As shown in
As shown in
Each of the main switches SMRH, SMRL, the charging switches DCRH, DCRL, the inter-battery switch 40, the bypass switch, the motor-side switch, and the connection switch is not limited to being composed of a single switch. They may also be constructed by a series connection of multiple switches or a parallel connection of multiple switches.
The switches of the inverter 20 are not limited to IGBTs; for example, they may also be N-channel MOSFETs equipped with body diodes. In this case, the high-potential terminal of the N-channel MOSFET will be the drain, and the low-potential terminal will be the source.
The motor is not limited to being star-connected; it can also be delta-connected. The motor and inverter are not limited to three-phase configurations; they may also be two-phase or four-phase or higher configurations. The motor is not limited to a permanent magnet synchronous machine with permanent magnets as field poles on the rotor; it can also be a wound field synchronous machine with field windings as field poles on the rotor. In this case, the rotor may be equipped with both field windings and permanent magnets. The motor is not limited to a synchronous machine; it can also be an induction machine.
The storage unit to be charged by an external charger is not limited to a storage battery; it can also be, for example, a large-capacity electric double-layer capacitor, or it can be equipped with both a storage battery and an electric double-layer capacitor.
A mobile object on which the power converter is mounted is not limited to a vehicle, and may be, for example, an aircraft or a ship. The installation location of the power converter is not limited to mobile object; it can also be a stationary device.
The control units and methods thereof described in the present disclosure may be implemented by a dedicated computer including a processor programmed to execute one or more functions embodied by a computer program and a memory. Alternatively, the controller and the method described in the present disclosure may be realized by a dedicated computer configured as a processor with one or more dedicated hardware logic circuits. Alternatively, the controller and method described in the present disclosure may be realized by one or more dedicated computer, which is configured as a combination of a processor and a memory, which are programmed to perform one or more functions, and a processor which is configured with one or more hardware logic circuits. The computer program may be stored in a computer-readable non-transitory tangible recording medium as an instruction executed by a computer.
Although the present disclosure has been described in accordance with the examples, it is understood that the disclosure is not limited to such examples or structures. The present disclosure encompasses various modifications and variations within the scope of equivalents. In addition, while the various elements are shown in various combinations and configurations, which are exemplary, other combinations and configurations, including more, less or only a single element, are also within the spirit and scope of the present disclosure.
Number | Date | Country | Kind |
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2022-122116 | Jul 2022 | JP | national |
The present application is a continuation application of International Patent Application No. PCT/JP2023/024890 filed on Jul. 5, 2023, which designated the U.S. and claims the benefit of priority from Japanese Patent Application No. 2022-122116 filed on Jul. 29, 2022. The entire disclosures of all of the above applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2023/024890 | Jul 2023 | WO |
Child | 19034073 | US |