Patent Application
20180019684
This application claims priority from prior Japanese Patent Application No. 2016-138517 filed with the Japan Patent Office on Jul. 13, 2016, the entire contents of which are incorporated herein by reference.
The disclosure relates to a power converter, and more particularly, to a power converter including a neutral point clamped inverter circuit that is controlled to have a three-phase alternating current (AC) output or a single-phase three-wire output.
Neutral point clamped inverter circuits known in the art divide an input voltage using two capacitors connected in series, and output, for example, a three-phase AC (refer to, for example, Patent Literatures 1 to 3). Such an inverter circuit can be used to form a power conditioner that provides a three-phase AC to the utility grid during grid-connected operation, and has a single-phase three-wire output during isolated operation.
However, the two capacitors for dividing the input voltage can have an imbalance between their voltages (voltages across the two capacitors can differ from each other) depending on the use condition of the power conditioner including the neutral point clamped inverter circuit. When the power converter starts its single-phase three-wire output while having such an imbalance between the voltages across the capacitors, the power converter cannot provide a normal single-phase three-wire output, or can have an overcurrent or an overvoltage applied to the components of the inverter circuit, which may then damage the inverter circuit.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 8-317663
Patent Literature 2: Japanese Unexamined Patent Application Publication No. 6-261551
Patent Literature 3: Japanese Unexamined Patent Application Publication No. 8-237956
One or more aspects of the present invention are directed to a power converter that reduces failures caused by an imbalance between the voltages across first and second capacitors for dividing an input voltage of a neutral point clamped inverter circuit at the start of its single-phase three-wire output.
In response to the above issue, a first aspect of the present invention provides a power converter including a neutral point clamped inverter circuit including a first capacitor and a second capacitor that are connected in series to divide an input DC voltage by half, a plurality of switching elements, and first to third output terminals, and a controller that performs a single-phase three-wire output control process to cause the inverter circuit to output a first AC voltage from between the first output terminal and the second output terminal and to output a second AC voltage having an inverted polarity from the first AC voltage from between the third output terminal and the second output terminal. When receiving an instruction to start the single-phase three-wire output control process and finding that a voltage difference between a voltage across the first capacitor and a voltage across the second capacitor exceeds a predetermined threshold, the controller performs a capacitor voltage balancing process for reducing the voltage difference before starting the single-phase three-wire output control process.
When the voltage difference between the voltage across the first capacitor and the voltage across the second capacitor is large, the power converter according to the above aspect of the present invention first reduces the voltage difference, and then starts the single-phase three-wire output control process. The power converter can thus reduce the failures described above that can occur when the single-phase three-wire output control process is started with a large difference between the voltages across the first and second capacitors.
In the power converter according to the above aspect of the present invention, when the voltage difference between the voltage across the first capacitor and the voltage across the second capacitor is less than or equal to the predetermined threshold, the controller starts the single-phase three-wire output control process without performing the capacitor voltage balancing process. In some embodiments, when the voltage difference is less than or equal to the predetermined threshold, the power converter according to the above aspect may start the single-phase three-wire output control process after performing the capacitor voltage balancing process.
The power converter according to the aspect of the present invention may be modified in various forms. For example, the capacitor voltage balancing process may include controlling the inverter circuit to charge one of the first and second capacitors having a lower voltage using power stored in the other one of the first and second capacitors having a higher voltage. The inverter circuit may include a first resistor connected in parallel to both terminals of the first capacitor, and a second resistor connected in parallel to both terminals of the second capacitor. The capacitor voltage balancing process may include waiting until the voltage difference between the voltage across the first capacitor and the voltage across the second capacitor decreases to less than or equal to a second threshold that is less than or equal to the predetermined threshold.
The inverter circuit may include a circuit including a first resistor and a first switching element connected in series, and a circuit including a second resistor and a second switching element connected in series. The circuit including the first resistor and the first switching may be connected in parallel to the terminals of the first capacitor. The circuit including the second resistor and the second switching element may be connected in parallel to the terminals of the second capacitor. The capacitor voltage balancing process may include turning on the first switching element and the second switching element for a predetermined period, or waiting until the voltage difference between the voltage across the first capacitor and the voltage across the second capacitor decreases to less than or equal to a second threshold that is less than or equal to the predetermined threshold.
Another aspect of the present invention provides a power converter including a neutral point clamped inverter circuit including a first capacitor and a second capacitor that are connected in series to divide an input DC voltage by half, a plurality of switching elements, and first to third output terminals, a DC-DC conversion circuit that generates a voltage to be applied between both terminals of the first capacitor and a voltage to be applied between both terminals of the second capacitor based on a voltage from a DC power generator, and independently controls the voltage to be applied between the terminals of the first capacitor and the voltage to be applied between the terminals of the second capacitor, and a controller that performs a single-phase three-wire output control process to cause the inverter circuit to output a first AC voltage from between the first output terminal and the second output terminal and to output a second AC voltage having an inverted polarity from the first AC voltage from between the third output terminal and the second output terminal, and controls the DC-DC conversion circuit to apply the same voltage across the first capacitor and across the second capacitor.
In this power converter, the DC-DC conversion circuit constantly applies the same voltage across the first capacitor and across the second capacitor. The power converter according to this aspect of the present invention also reduces the failures described above that can occur when the single-phase three-wire output control process is started with a large difference between the voltages across the first and second capacitors.
The power converter according to one or more embodiments of the present invention can reduce failures caused by the imbalance between the capacitor voltages at the start of its single-phase three-wire output.
Embodiments of the present invention will now be described with reference to the drawings.
The power converter according to the present embodiment is a power conditioner capable of grid-connected operation for supplying power generated by a direct-current (DC) power generator (a photovoltaic array in the present embodiment) to the utility grid, and isolated operation for supplying power from the DC power generator to various loads, or devices that can operate on alternating current (AC) power.
As shown in the figure, the power converter includes an input terminal 11p and an input terminal 11n, to which the DC power generator is connected, a DC-DC conversion circuit 10, an inverter circuit 20, and a control unit 30. The input terminal 11p is a positive (high potential) input terminal. The input terminal 11n is a negative (low potential) input terminal. Although not shown, the power converter further includes a relay (grid relay) for connecting the output terminals (a U terminal 24u, an O terminal 24o, and a W terminal 24w) of the inverter circuit 20 to the utility grid, 100 V and 200 V outlets for isolated operation, and a relay (outlet relay) for connecting the output terminals of the inverter circuit 20 to the outlets.
The DC-DC conversion circuit 10 raises a voltage input from the input terminals 11p and 11n of the power converter. Depending on the output voltage of the DC power generator connected to the power converter, the DC-DC conversion circuit 10 may be a circuit that only lowers an input voltage or a circuit that both raises and lowers an input voltage.
The inverter circuit 20 is a neutral point clamped (NPC) inverter circuit with clamping diodes. As shown in the figure, the inverter circuit 20 includes an input terminal 21p, an input terminal 21n, the U terminal 24u, the O terminal 24o, and the W terminal 24w. The inverter circuit 20 further includes a voltage dividing circuit 22, a U-phase leg 23u, an O-phase leg 23o, and a W-phase leg 23w, which are connected in parallel between the input terminals 21p and 21n.
The input terminals 21p and 21n receive the voltage raised by the DC-DC conversion circuit 10. In the same manner as the input terminals 11p and 11n, the input terminal 21p is a positive input terminal, and the input terminal 21n is a negative input terminal.
The voltage dividing circuit 22 includes a first capacitor C1 and a second capacitor C2 with the same capacitance that are connected in series. The voltage dividing circuit 22 normally divides a voltage V applied between the input terminals 21p and 21n into a half voltage (voltage across the first capacitor C1) and a half voltage (voltage across the second capacitor C2). A node between the first capacitor C1 and the second capacitor C2 in the voltage dividing circuit 22 is hereafter referred to as a neutral point.
As shown in the figure, the voltage dividing circuit 22 has a voltage sensor 31p for measuring the voltage across the first capacitor C1 and a voltage sensor 31n for measuring the voltage across the second capacitor C2.
The U-phase leg 23u changes the potential of the U terminal 24u. As shown in the figure, the U-phase leg 23u includes switching elements Su1 to Su4 that are connected in series, and diodes Dum that are connected in parallel to the switching elements Sum (m=1 to 4). The U-phase leg 23u further includes a diode Du5, which supplies a current from the neutral point to a wire between the switching elements Su1 and Su2, and a diode Du6, which supplies a current from a wire between the switching elements Su3 and Su4 to the neutral point. Between the switching elements Su2 and Su3 of the U-phase leg 23u, the U terminal 24u is connected via a reactor Lu.
The O-phase leg 23o changes the potential of the O terminal 24o. As shown in the figure, the O-phase leg 23o includes switching elements So1 to So4 that are connected in series, and diodes Dom that are connected in parallel to the switching elements Som (m=1 to 4). The O-phase leg 23o further includes a diode Do5, which supplies a current from the neutral point to a wire between the switching elements So1 and So2, and a diode Do6, which supplies a current from a wire between the switching elements So3 and So4 to the neutral point. Between the switching elements So2 and So3 of the O-phase leg 23o, the O terminal 24o is connected via a reactor Lo.
The W-phase leg 23w changes the potential of the W terminal 24w. As shown in the figure, the W-phase leg 23w includes switching elements Sw1 to Sw4 that are connected in series, and diodes Dwm that are connected in parallel to the switching elements Swm (m=1 to 4). The W-phase leg 23w further includes a diode Dw5, which supplies a current from the neutral point to a wire between the switching elements Sw1 and Sw2, and a diode Dw6, which supplies a current from a wire between the switching elements Sw3 and Sw4 to the neutral point. Between the switching elements Sw2 and Sw3 of the W-phase leg 23w, the W terminal 24w is connected via a reactor Lw.
As shown in the figure, one terminal of a capacitor C5 is connected to the wire connecting the reactor Lw and the W terminal 24w, and one terminal of a capacitor C4 is connected to the wire connecting the reactor Lo and the O terminal 240. One terminal of a capacitor C3 is connected to the wire connecting the reactor Lu and the U terminal 24u. The capacitor C5 has the other terminal connected to the other terminal of the capacitor C3 and the other terminal of the capacitor C4.
The control unit 30 controls a processor (a microcontroller in the present embodiment), and the DC-DC conversion circuit 10 and the inverter circuit 20 each including a gate driver integrated circuit (IC) and other components. The control unit 30 receives outputs from various sensors including the voltage sensors 31p and 31n described above. The control unit 30 controls the DC-DC conversion circuit 10 and the inverter circuit 20 based on the received information in the manner described below.
Both in grid-connected operation and in isolated operation, the control unit 30 controls the DC-DC conversion circuit 10 with maximum power point tracking (MPPT). The control unit 30 controls the inverter circuit 20 differently between grid-connected operation and isolated operation.
In grid-connected operation, the control unit 30 performs a three-phase AC output control process, or controls the inverter circuit 20 to have its output terminals (the U terminal 24u, the O terminal 24o, and the W terminal 24w) functioning as three-phase AC output terminals. In other words, in grid-connected operation, the control unit 30 performs a three-phase AC output control process for controlling the inverter circuit 20 to output a three-phase AC from its output terminals.
In isolated operation, the control unit 30 controls the inverter circuit 20 to have its output terminals (the U terminal 24u, the O terminal 24o, and the W terminal 24w) functioning as single-phase three-wire output terminals.
The inverter circuit 20 having its output terminals functioning as single-phase three-wire output terminals herein refers to the voltage between the terminals undergoing temporal changes in the manner shown in
The configuration and the functions of the power converter according to the present embodiment will now be described in detail. The power converter according to the present embodiment is designed (programmed) to have the control unit 30 executing special control over the inverter circuit 20 in isolated operation (more precisely in a period of transition to isolated operation and during isolated operation). The functions of the power converter according to the embodiment will be described focusing on the control over the inverter circuit 20 executed by the control unit 30 in isolated operation.
The basic control over the inverter circuit 20 executed by the control unit 30 in isolated operation will be described first.
During isolated operation, as shown in
The control unit 30 has a predetermined time period (switching cycle) corresponding to the total duration of mode 1 and mode 2 during the above control. The control unit 30 changes the ratio of the duration of mode 1 to the switching cycle in accordance with the Vuo value to be output as appropriate.
During isolated operation, the control unit 30 controls the inverter circuit 20 in a manner to cause the W-phase potential to be equal to an inverted U-phase potential (a potential obtained by inverting the polarity of the U-phase potential).
When the voltage across the first capacitor C1 is equal to the voltage across the second capacitor C2, the above control will provide a normal single-phase three-wire output (refer to
To reduce such failures, the control unit 30 in the power converter according to the present embodiment is designed (programmed) to perform an isolated-operation control process with the procedure shown in
More specifically, the control unit 30 starts the isolated-operation control process in response to an instruction to start isolated operation. The control unit 30 first measures the voltage across the first capacitor C1 and the voltage across the second capacitor C2 using the voltage sensors 31p and 31n, and calculates a difference between the measured voltages (step S101).
The control unit 30 then determines whether the absolute value of the calculated voltage difference is less than or equal to a first set value (step S102). The first set value is a predetermined voltage difference that can cause the failures described above.
When the absolute value of the voltage difference exceeds the first set value (No in step S102), the control unit 30 performs a capacitor voltage balancing process in step S103.
The capacitor voltage balancing process is to charge one of the capacitors C1 and C2 by using power stored in the other capacitor, or specifically uses power accumulated in one of the capacitors C1 and C2 having a higher voltage across its two terminals to charge the other one of the capacitors C1 and C2, to reduce the voltage difference between the capacitors C1 and C2 to less than or equal to a predetermined second set value, which is smaller than the first set value.
The capacitor voltage balancing process will now be described in more detail using an example in which the voltage across the first capacitor C1 is higher than the voltage across the second capacitor C2.
When the voltage across the first capacitor C1 is higher than the voltage across the second capacitor C2, the control unit 30 performs the capacitor voltage balancing processes shown in
More specifically, when the voltage across the first capacitor C1 is higher than the voltage across the second capacitor C2, the control unit 30 starts the capacitor voltage balancing process, and controls the inverter circuit 20 to operate in the mode alternately switched between a discharging mode (
The capacitor voltage balancing process performed when the voltage across the first capacitor C1 is higher than the voltage across the second capacitor C2 may switch the inverter circuit 20 either from the state shown in
Referring back to
After completing the capacitor voltage balancing process, the control unit 30 starts a single-phase three-wire output control process (step S104). When the absolute value of the voltage difference is less than or equal to the first set value (Yes in step S102), the control unit 30 starts the single-phase three-wire output control process (step S104) without performing the capacitor voltage balancing process.
After starting the single-phase three-wire output control process, the control unit 30 first turns on the outlet relay (relay for connecting the output terminals of the inverter circuit 20 to 100 V and 200 V outlets for isolated operation). The control unit 30 then starts processing combining the control process described with reference to
Depending on devices connected to the 100 V and 200 V outlets for isolated operation, the capacitors can have an imbalance between their voltages (that is, the voltage across the first capacitor C1 can differ from the voltage across the second capacitor C2) during isolated operation. Under the capacitor voltages with such an imbalance, as descried above, the power converter cannot provide a normal single-phase three-wire output, or can have an overcurrent or an overvoltage applied to the components of the inverter circuit 20, which may damage the inverter circuit 20.
To reduce such failures, the control unit 30 is designed to perform a control process for controlling the O-phase potential to reduce the capacitor voltage difference when the capacitor voltage difference exceeds a third set value during isolated operation. The third set value is a predetermined value. The third set value may be, for example, equal to the above first set value.
More specifically, when the capacitor voltage difference exceeds the third set value, the control unit 30 starts the control process for controlling the O-phase potential to satisfy the conditions described below.
Condition 1: When the O-phase potential changes to a positive or negative value, more power is consumed from power stored in the capacitor with a higher voltage (either C1 or C2) than from power stored in the other capacitor.
Condition 2: The O-phase potential is changed to cause the time average to be zero within one switching cycle.
Condition 3: The time taken for the O-phase potential to be a positive or negative value corresponds to the capacitor voltage difference.
Under condition 3, the time taken for the O-phase potential to change may be proportional to the capacitor voltage difference, may be determined by using a value proportional to the capacitor voltage difference and a time integrated value of the capacitor voltage difference, or may be determined by using the value proportional to the capacitor voltage difference, the time integrated value of the capacitor voltage difference, and a time differentiated value of the capacitor voltage difference.
When condition 1 is satisfied, the difference between the voltage across the capacitor C1 and the voltage across the capacitor C2 can be reduced. When condition 2 is satisfied, the waveforms of the voltages Vuo, Vwo, and Vuw are not affected adversely (the output waveforms are not distorted). More specifically, when the output voltage Vuo is positive under condition 2, the integrated value of the voltage Vuo in one switching cycle is equal to the value when the O-phase potential is unchanged as shown in
The inverter circuit 20 can change the U-phase potential and the O-phase potential as shown in
More specifically, when the voltage across the second capacitor C2 is higher than the voltage across the first capacitor C1, switching the inverter circuit 20 from mode 1 (
In the single-phase three-wire output control process performed when the output voltage Vuo is positive and the voltage across the second capacitor C2 is higher than the voltage across the first capacitor C1, the operation mode of the inverter circuit 20 is changed repeatedly in the order of modes 1, 5, 1, 2, 6, and 2 as shown in
In the single-phase three-wire output control process under the above control executed when the output voltage Vuo is positive, the same control is also executed both when the output voltage Vuo is negative and when the positive and negative voltages Vuo are output. Under the above control, the U terminal 24u is temporarily connected from the neutral point to the input terminal 21p or 21n to satisfy conditions 1 to 3 described above.
The single-phase three-wire output control process starts a normal control process when the capacitor voltage difference decreases to less than or equal to a fourth set value (e.g., the same value as the second set value), which is less than or equal to the third set value.
Referring back to
After starting the single-phase three-wire output control process described above, the control unit 30 monitors the operation until receiving an instruction to stop the isolated operation mode (step S105). When receiving an instruction to stop the isolated operation mode (Yes in step S105), the control unit 30 ends the single-phase three-wire output control process (step S106), and also ends the control process for isolated operation and starts a three-phase AC output control process.
As described above, the power converter according to the present embodiment performs the capacitor voltage balancing process (refer to, for example,
The power converter according to the above embodiment may be modified in various forms. For example, the power converter may perform grid-connected operation in a single phase or may simply perform a single-phase three-wire output. As shown in
The power converter may have another structure shown in
The process for controlling the O-phase potential during the single-phase three-wire output control process may be any other process that changes the O-phase potential to a positive or negative value to allow more power to be consumed from power stored in one of the first and second capacitors C1 and C2 with a higher voltage than from power stored in the other capacitor. For example, when the output voltage Vuo is positive and the voltage across the second capacitor C2 is higher than the voltage across the first capacitor C1 (refer to
The power converter (control unit 30) may be modified to constantly perform the process for controlling the O-phase potential. However, the control process may be eliminated when the voltage across the first capacitor C1 is substantially equal to the voltage across the second capacitor C2. Further, the control process is not to be turned on and off frequently. Thus, the control unit 30 may start the process for controlling the O-phase potential when the capacitor voltage difference exceeds the third set value, and may end the process when the capacitor voltage difference decreases to less than or equal to a fourth set value, which is smaller than the third set value.
When the capacitor voltage difference increases excessively during the single-phase three-wire output control process, the control unit 30 may suspend the single-phase three-wire output control process and turn off the outlet relay, and may resume the single-phase three-wire output after reducing the capacitor voltage difference through the capacitor voltage balancing process. The inverter circuit 20 may have specific structures (the circuit configuration and its elements) different from those described above, or may output power during isolated operation to a destination different from an outlet for isolated operation.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-138517 | Jul 2016 | JP | national |
