There is known a conventional power converter in which a plurality of inverter units that convert DC power to AC power are connected in parallel to increase the capacity of the power converter. Further, in achieving such a conventional large-capacity power converter including a plurality of inverter units connected in parallel, the capacity of each inverter unit is increased and the number of inverter units is minimized to, for example, save labor in wiring.
There is known a protection method using a DC fuse which is provided to interrupt current when a short-circuit failure, such as device breakage, occurs in a device inside each of the inverter units which are connected in parallel in this manner in such a power converter (e.g., refer to PTL 1).
However, in a case where the capacity of the DC fuse is too large, even if the DC fuse is blown, the blowout timing is delayed, which increases rise of a DC link voltage (DC voltage input to the inverter). If the degree of the rise of the DC link voltage largely exceeds a withstand voltage of the device, secondary device breakage occurs also in a sound inverter unit.
Thus, it is an object of the present invention to provide a power converter that reduces the occurrence of secondary device breakage in a sound inverter unit by immediately blowing a DC fuse when device breakage occurs to suppress rise of a DC link voltage.
A power converter according to one aspect of the present invention includes: a plurality of inverter units connected in parallel to a DC power supply on a DC side, the DC power supply including a storage battery, each of the plurality of inverter units including a plurality of semiconductor devices; and a DC fuse provided in each of current paths between the DC power supply and the plurality of inverter units, the DC fuse being configured to, when a short-circuit failure occurs in any of the plurality of inverter units, be blown in the current path between the DC power supply and the inverter unit having the short-circuit failure, in which the number of the plurality of inverter units is a number with which a condition that, when the DC fuse between the DC power supply and the inverter unit having the short-circuit failure is blown, none of a plurality of the DC fuses between the DC power supply and a plurality of other inverter units that do not have the short-circuit failure are blown is satisfied.
In the power converter of the above aspect, the number of the plurality of inverter units may be larger than the number of the plurality of the semiconductor devices.
In the power converter of the above aspect, the number of the plurality of inverter units may be larger than 4.
According to the present invention, it is possible to provide a power converter that reduces the occurrence of secondary device breakage in a sound inverter unit by immediately blowing a DC fuse when device breakage occurs to suppress rise of a DC link voltage.
Hereinbelow, an embodiment of a power converter according to the present invention will be described with reference to the drawings.
For example, the 2-level power converter 1A in
Note that the present invention can be applied to any of the power converters 1A, 1B, and 1C in the present embodiment. Hereinbelow, in the present embodiment, the power converters 1A, 1B, and 1C are collectively referred to as the power converter 1 or the inverter 1. The power converter 1 is connected to an AC system 20 from an AC terminal through, for example, a harmonic filter (not illustrated).
The 2-level power converter 1A in
The capacitor 4 absorbs a ripple current generated through the alternate switching of the upper and lower arms 2 to avoid burden on the DC power supply 10 side. Note that the 3-level neutral point switch type power converter 1B in
Typically, in the power converter 1, which is the voltage type inverter, a control system is set so that the upper arm 2 and the lower arm 2 in the drawing are not simultaneously turned on. This is because, if the upper and lower arms 2 are simultaneously turned on, an PN short circuit (a short circuit between the positive electrode side and the negative electrode side) may occur, which may result in device breakage. However, a device may break due to an accidental failure in a semiconductor, a malfunction caused by noise, or the like. For example, if a short-circuit failure occurs in the upper arm 2 when the leftmost lower arm 2 in the drawing is switching, an PN short circuit occurs. If this state is left untreated, excessive current continuously flows into a short-circuit point from the DC power supply 10, and excessive current also flows through the lower arm 2 that is soundly switching, which causes a failure. If the failure is further left untreated, more current flows in, and the failure may spill over to another part or there may be a risk of fire or smoke. Thus, the power converter 1 requires protection for a DC circuit.
First, it is considered that, as illustrated in
However, a high-voltage DC circuit breaker 5 of, for example, a 1500 V or higher class is highly expensive, and even in that case, it is extremely large. Thus, although protection means for the DC circuit using the DC circuit breaker 5 is employed in a 1000 V or lower class, protection means for the DC circuit using the DC circuit breaker 5 is typically not employed, for example, in a high-voltage class of 1500 V or higher. Thus, for example, in the case of a high-voltage class of 1500 V or higher, means for isolating a short-circuit point from the other sound circuit using a DC fuse 6 (refer to
For example, even if a short-circuit failure occurs in the upper and lower arms 2, the DC fuse 6 as described above is blown by the fault current and thus can isolate a fault point from the storage battery 10. On the other hand, even when the DC fuse 6 as described above is operated at the rated current, unnecessary blowout, malfunction, or the like does not occur. Thus, for example, in the case of a high-voltage class of 1500 V or higher, the means for isolating a short-circuit point from the other sound circuit using the DC fuse 6 provided in the DC circuit is employed.
Assuming that a power converter 1 of a certain basic design is present, in order to achieve a power converter 1 having a larger capacity than the power converter 1 of the basic design (that is, capable of performing larger power conversion than the power converter 1 of the basic design), it is conceivable to increase voltage or current. However, in storage battery equipment, increase of voltage is typically achieved by connecting a large number of single battery cells in series and parallel, which depends on design made by each battery manufacturer. That is, since one battery cannot pass a current of hundreds of volts and thousands of amperes, the method that increases voltage is often achieved by packing and connecting a large number of small single battery cells in the unit of several amperes in series and parallel. Further, due to a problem of withstand voltage, it is not possible to infinitely increase voltage.
On the other hand, in the method that increases current, the number of inverters connected in parallel may be increased. Thus, compared to the method that increases voltage, it is possible to easily construct the large-capacity power converter 1. In order to employ this method, it is considered that a large number of power converters 1 having the same configuration are installed in parallel or the single unit capacity of the power converter 1 is increased. Further, in order to increase the single unit capacity of the power converter 1, a method that uses a semiconductor device 40 having a larger ampere rating than a basic semiconductor device 40 or a method that connects a large number of semiconductor devices 40 in parallel can be considered. However, there is a limit to the method using the semiconductor device 40 having a large ampere rating. Thus, the method that connects a large number of semiconductor devices 40 in parallel is employed. That is, this method is a method that connects a large number of semiconductor devices 40 in parallel to constitute one switch. However, if the number of semiconductor devices 40 is excessively increased, cooling means (e.g., a fin) is upsized, which deteriorates manufacturability and maintainability.
Thus, it is also not possible to infinitely increase the number of semiconductor devices 40. Therefore, discrete inverter units 30 (discrete units 30) each having a larger capacity than the typical inverter unit 30 to some extent may be mounted in parallel within a board. Further, in a case where such a power converter 1 that includes a plurality of discrete inverter units 30 connected in parallel and has a larger capacity than the power converter 1 of the basic design (also merely referred to as “large-capacity power converter 1”) is used, protection for the DC circuit is performed using the DC fuse 6 as described above.
As illustrated in
For example, from the left in
Each of these patterns has its advantages. For example, in view of the number of wires, when a signal (gate signal) for turning on or off the semiconductor devices 40 is transmitted from a control device (not illustrated), only two wires are required in the 8-device-parallel and 2-unit configuration, that is, when the number of inverter units 30 is only two. On the other hand, eight wires are required in the 2-device-parallel and 8-unit configuration, that is, when the number of inverter units 30 is eight. That is, as the number of inverter units 30 is increased, the number of wires is increased. Further, as the configuration inside the board is divided into smaller sections, the number of metal sheets is increased, and the configuration becomes more complicated.
On the other hand, in terms of maintainability, the inverter unit 30 in the 2-device-parallel and 8-unit configuration can be made smaller and lighter than the inverter unit 30 in the 8-device-parallel and 2-unit configuration. Thus, in terms of maintainability, the inverter unit 30 in the 2-device-parallel and 8-unit is better.
Thus, as described above, these patterns have a trade-off relationship in several factors. In the conventional technique, the capacity of each discrete inverter unit 30 is increased and the number of inverter units 30 is minimized to save labor in wiring and simplify the configuration inside the board. However, in the present invention, as will be described below, by focusing on the property of the DC fuse 6, the capacity of each discrete inverter unit 30 is reduced on purpose, and the number of inverter units 30 is increased on purpose.
The melting I2t serves as a barometer of a fuse blowout. The fuse is less likely to be blown with a larger melting I2t. As illustrated in
For example, when the ampere rating of the DC fuse 6 is halved, the DC fuse 6 can be blown many times more quickly. In the present invention, focusing on the property of the DC fuse 6 described above, the DC fuse 6 is blown more quickly by reducing the capacity of each discrete inverter unit 30 on purpose. Note that numerical values in the rightmost and second rightmost columns of the table in
Note that, in both of the power converter 100 illustrated in
As illustrated in
As illustrated in
Comparing the power converter 100 illustrated in
In
Note that, in the case of the apparatus illustrated in
In
Note that, in the case of the apparatus illustrated in
As illustrated in
According to the above, the rating of the melting I2t of the DC fuse 6 in the power converter 1 having the 2-device-parallel and 8-unit configuration can be made many times smaller than that in the power converter 100 having the 4-device-parallel and 4-unit configuration. Thus, the DC fuse 6 is quickly blown, which makes it possible to suppress the rise of the DC voltage. This is due to the blowout characteristics of the DC fuse 6. That is, this is due to the following characteristics. The ampere rating and the melting I2t of the DC fuse 6 are not in a proportional relationship. When the ampere rating doubles, the melting I2t may be more than two times. When the ampere rating is halved, the melting I2t may be less than a half. Accordingly, the DC fuse 6 is more quickly blown.
Note that, in order to achieve the large-capacity power converter 1, first, plans of device-parallel/unit-parallel are listed and analyzed in each pattern. There is a tendency that, when the number of parallel inverter units 30 is smaller, the DC fuse 6 blows more slowly, and the DC fuses 6 of the other sound inverter units 30 also blow. In addition, jumping of the DC voltage is also large. At this time, the number of parallel inverter units 30 with which the DC fuses 6 of the other sound inverter units 30 are not blown and jumping of the DC voltage is small is determined. Then, the large-capacity power converter 1 is achieved based on the above determination result.
A case where the large-capacity power converter 1 cannot be achieved corresponds to a case where jumping of the DC voltage is large and the DC fuses 6 of the other sound inverter units 30 are also blown. This is because, when the capacity of the inverter unit 30 is large, the number of parallel inverter units 30 is small, and the number of parallel semiconductor devices 40 in one unit is large. As the size of the inverter unit 30 increases, the melting I2t of one DC fuse 6 increases. Accordingly, the DC fuse is blown slowly, and the fuses of the other sound inverter units 30 are also blown.
Thus, the large-capacity power converter 1 according to the present embodiment requires that the number of inverter units 30 be a number with which a condition that none of the DC fuses 6 of the other sound inverter units 30 are blown is satisfied in a short-circuit analysis. As an example, the number of inverter units 30 is larger than the number of semiconductor devices 40. As another example, the number of inverter units 30 is larger than 4. As still another example, as described in the present embodiment, the number of inverter units 30 is 8, and the number of semiconductor devices 40 is 2.
According to the present embodiment, it is possible to provide the power converter 1 that reduces the occurrence of secondary device breakage in the sound inverter unit 30 by immediately blowing the DC fuse 6 when device breakage occurs to suppress rise of the DC voltage (DC link voltage).
Features and advantages of the embodiment will become apparent from the above detailed description. This intends that the claims cover the features and advantages of the embodiment as described above without departing from the spirit and scope thereof. Further, those skilled in the art can easily conceive every improvement and modification. Thus, there is no intention to limit the range of the inventive embodiment to the described one, and appropriate modifications and equivalents falling within the scope disclosed in the embodiment may be resorted to.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2021/008642 | 3/5/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2022/185519 | 9/9/2022 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20140339890 | Wolff | Nov 2014 | A1 |
20160226256 | Falk | Aug 2016 | A1 |
20160322917 | Matsuoka | Nov 2016 | A1 |
20170012549 | Abe | Jan 2017 | A1 |
20190214811 | Nishimura | Jul 2019 | A1 |
20200336077 | Nishimura | Oct 2020 | A1 |
20220052549 | Lee | Feb 2022 | A1 |
20220115902 | Park | Apr 2022 | A1 |
20220399800 | Liu | Dec 2022 | A1 |
Number | Date | Country |
---|---|---|
10-243660 | Sep 1998 | JP |
2003-189633 | Jul 2003 | JP |
2007-74823 | Mar 2007 | JP |
2017-221008 | Dec 2017 | JP |
Entry |
---|
International Search Report and Written Opinion dated May 18, 2021 in PCT/JP2021/008642 filed on Mar. 5, 2021 (total 13 pages). |
International Preliminary Report on Patentability and Written Opinion dated Sep. 14, 2023, in PCT/JP2021/008642, 7 pages. |
Office Action dated May 30, 2023, in corresponding Japanese Patent Application No. 2022-535169 (with English Translation), 8 pages. |
Number | Date | Country | |
---|---|---|---|
20230058969 A1 | Feb 2023 | US |