The present invention relates to a power converting apparatus for a vehicle as well as a vehicle including the power converting apparatus, more particularly, to supply of power to a control device, which controls the power converting apparatus, when discharging residual charges in a capacitor in the power converting apparatus in the event of collision of the vehicle.
In recent years, electrically powered vehicles have been drawing attention as environmentally friendly vehicles. Each of such environmentally friendly vehicles has a power storage device (such as a secondary battery or a capacitor) mounted thereon and travels using driving power produced from electric power stored in the power storage device. Examples of such electrically powered vehicles include electric vehicles, hybrid vehicles, fuel cell vehicles, and the like.
Each of the electrically powered vehicles may include a motor generator for generating driving power to travel using electric power received from the power storage device upon departure or acceleration, and for generating electric power upon braking by means of regenerative braking to store electrical energy in the power storage device. In order to control such a motor generator in accordance with a traveling state, the electrically powered vehicle is provided with a power converting apparatus for converting electric power by means of a converter, an inverter, or the like.
Such a power converting apparatus is provided with a smoothing capacitor having a large capacitance to stabilize direct-current power supplied thereto. During operations of the power converting apparatus, electric charges corresponding to applied voltage are accumulated in the smoothing capacitor.
In the event of collision of the vehicle, the electric charges accumulated and remaining in the smoothing capacitor need to be discharged immediately.
Japanese Patent Laying-Open No. 2004-201439 (PTL 1) describes a technique for consuming residual charges accumulated in smoothing capacitors, which are respectively provided at the input side and output side of a converter capable of performing step-up and step-down operations in a voltage converting system. The residual charges are consumed by controlling the converter to perform the step-up operation and the step-down operation alternately upon stop of supply of direct-current power.
PLT 1: Japanese Patent Laying-Open No. 2004-201439
PLT 2: Japanese Patent Laying-Open No. 2008-006996
PLT 3: Japanese Patent Laying-Open No. 2008-061300
PLT 4: Japanese Patent Laying-Open No. 2004-023926
The technique disclosed in Japanese Patent Laying-Open No. 2004-201439 (PTL 1) assumes a case where the supply of electric power from the power storage device is stopped by turning off an ignition key, i.e., a case of stopping the electric power supply in a normal state. Hence, electric power is normally supplied from the power storage device to the control device for controlling the power converting apparatus.
In the event of collision or the like of the vehicle, the residual charges in the smoothing capacitors need to be consumed immediately. However, the collision of the vehicle may result in disconnection of a power source line used to supply electric power to operate the control device. In such a case, in Japanese Patent Laying-Open No. 2004-201439 (PTL 1), the control device cannot control the converter normally. Accordingly, the residual charges cannot be consumed, disadvantageously.
Meanwhile, Japanese Patent Laying-Open No. 2008-006996 (PTL 2) discloses a technique in which a separate capacitor is provided as a back-up power source for such a control device. However, in this case, the capacitor thus serving as a back-up power source needs to be capable of handling input voltages of a wide range (for example, 30 V to 300 V). This results in complicated designing of components, which may lead to increased cost.
The present invention is made to solve the foregoing problem and has its object to discharge residual charges accumulated in a smoothing capacitor provided in a power converting apparatus of a vehicle in the event of collision of the vehicle. The residual charges are discharged by using electric power resulting from the accumulated residual charges so as to supply a power source voltage to operate a control device for controlling the power converting apparatus.
A power converting apparatus in the present invention is for a vehicle including: a first power storage device for supplying direct-current power to the power converting apparatus; a relay configured to be capable of switching between supply and interruption of the direct-current power to the power converting apparatus; and a collision detecting unit for detecting collision of the vehicle. The power converting apparatus includes a capacitor, a power converting unit, a control device, and a power supply unit. The power converting unit is configured to include a switching element and convert the power supplied from the first power storage device via the relay. The control device controls the power converting unit by controlling the switching element, so as to consume a residual charge in the capacitor. The power supply unit supplies the control device with a power source voltage using power accumulated in the capacitor, when the collision of the vehicle is detected and the residual charge is consumed with the first power storage device being electrically separated from the power converting apparatus by the relay.
Preferably, the power supply unit includes a first voltage converter for stepping down a voltage of the power accumulated in the capacitor. When the collision of the vehicle is detected, the first voltage converter supplies the control device with the power source voltage.
More preferably, the power supply unit further includes a switch connected to a power source line and the control device and configured to be capable of switching between supply and interruption of the power source voltage from the first voltage converter to the control device, the power source line being supplied with the power stepped down by the first voltage converter. In response to the detection of the collision of the vehicle, the control device controls the switch to supply the power source voltage from the first voltage converter to the control device.
More preferably, the power supply unit further includes a second voltage converter for stepping up the power stepped down by the first voltage converter. When the collision of the vehicle is detected, the second voltage converter supplies the control device with the power source voltage.
Alternatively, preferably, the vehicle further includes a second power storage device. The first voltage converter is a step-down converter for charging the second power storage device.
Preferably, the power supply unit includes a first voltage converter for stepping down a voltage of the power accumulated in the capacitor. The first voltage converter includes a control unit, and a power source unit for generating a control power source voltage for operating the control unit. The power source unit generates the control power source voltage by converting the power accumulated in the capacitor, and when the collision of the vehicle is detected, the power supply unit supplies the control device with the control power source voltage.
More preferably, the power supply unit further includes a second voltage converter for stepping up the control power source voltage, the second voltage converter being connected to a power source line supplied with the control power source voltage from the power source unit. When the collision of the vehicle is detected, the second voltage converter supplies the control device with the power source voltage.
Preferably, the power converting unit includes: a third voltage converter configured to perform voltage conversion of the direct-current power supplied from the first power storage device; and an inverter 120 for converting the direct-current power supplied from the third voltage converter (110), into alternating-current power. The capacitor includes: a first capacitor connected to the third voltage converter at the first power storage device side; and a second capacitor connected to the third voltage converter at the inverter side.
More preferably, the third voltage converter is capable of performing a step-up operation and a step-down operation, the step-up operation allows for consumption of a part of the residual charge in the first capacitor, and the step-down operation allows for consumption of a part of the residual charge in the second capacitor.
More preferably, the control device controls the third voltage converter to repeat the step-up operation and the step-down operation alternately.
A vehicle in the present invention includes a power converting apparatus, a first power storage device, a relay, and a collision detecting unit. The power converting apparatus includes a capacitor, a power converting unit, a control device, and a power supply unit. The first power storage device supplies direct-current power to the power converting apparatus. The relay is configured to be capable of switching supply and interruption of the direct-current power to the power converting apparatus. The collision detecting unit detects collision of the vehicle. The power converting unit is configured to have a switching element and convert the power supplied from the first power storage device via the relay. The control device controls the power converting unit by controlling the switching element, so as to consume a residual charge in the capacitor. The power supply unit supplies the control device with a power source voltage using power accumulated in the capacitor, when the collision of the vehicle is detected and the residual charge is consumed with the first power storage device being electrically separated from the power converting apparatus by the relay.
Preferably, the power supply unit includes a first voltage converter for stepping down a voltage of the power accumulated in the capacitor. When the collision of the vehicle is detected, the first voltage converter supplies the control device with the power source voltage.
More preferably, the power supply unit further includes a switch connected to a power source line and the control device and configured to be capable of switching between supply and interruption of the power source voltage from the first voltage converter to the control device, the power source line being supplied with the power stepped down by the first voltage converter. In response to the detection of the collision of the vehicle, the control device controls the switch to supply the power source voltage from the first voltage converter to the control device.
Alternatively, preferably, the power supply unit further includes a second voltage converter for stepping up the power stepped down by the first voltage converter. When the collision of the vehicle is detected, the second voltage converter supplies the control device with the power source voltage.
Preferably, the power supply unit includes a first voltage converter for stepping down a voltage of the power accumulated in the capacitor. The first voltage converter has a control unit, and a power source unit for generating a control power source voltage for operating the control unit. Further, the power source unit generates the control power source voltage by converting the power accumulated in the capacitor. The power supply unit further includes a second voltage converter for stepping up the control power source voltage to supply the control device with the power source voltage when the collision of the vehicle is detected.
According to the present invention, in the power converting apparatus of the vehicle, in the event of collision of the vehicle, the power source voltage for operating the control device for controlling the power converting apparatus is supplied using the electric power resulting from the residual charge accumulated in the smoothing capacitor of the power converting apparatus. In this way, the residual charge accumulated in the smoothing capacitor in the power converting apparatus can be discharged.
The following describes embodiments of the present invention in detail with reference to figures. It should be noted that the same or corresponding portions in the figures are given the same reference characters and are not described repeatedly.
Referring to
Each of power storage devices 130, 150 is a stationary energy storage element configured to be chargeable/dischargeable. For example, each of power storage devices 130, 150 is a secondary battery or a power storage element. An example of the secondary battery is a lithium ion battery, a nickel-hydrogen battery, or a lead storage battery. An example of the power storage element is an electric double layer capacitor.
Power storage device 150 is connected to PCU 200 by a power source line PL1 and a ground line NL1 via relays SR1, SR2. Power storage device 150 supplies PCU 200 with direct-current power for driving motor generators MG1, MG2. Further, power storage device 150 stores electric power generated by motor generators MG1, MG2 and supplied via PCU 200. The electric power supplied from power storage device 150 has a voltage (for example, 200 V) relatively higher than that of electric power supplied from power storage device 130.
Power storage device 130 supplies a power source voltage for operating an auxiliary device, a control device, or the like. The electric power supplied from power storage device 130 has a voltage (for example, 14 V) relatively lower than that of the electric power supplied from power storage device 150. Further, power storage device 130 is charged by the electric power, which is supplied from power storage device 150 and is stepped down by a DC/DC converter 160 (described below) provided in PCU 200. Further, power storage device 130 supplies, via a fuse F1 and a control power source line CPL, a control power source voltage for operating a below-described control device (hereinafter, also referred to as “ECU” (Electronic Control Unit)) 300 provided in PCU 200.
Relays SR1, SR2 are respectively inserted in power source line PL1 and ground line NL1, each of which connects power storage device 150 and PCU 200 to each other. Each of relays SR1, SR2 switches between supply and interruption of the electric power from power storage device 150 to PCU 200.
PCU 200 converts the direct-current power supplied from power storage device 150 into alternating-current power, and supplies it to motor generators MG1, MG2. Further, PCU 200 converts alternating-current power generated by each of motor generators MG1, MG2 into direct-current power, and charges power storage device 150 with it.
When receiving the alternating-current power from PCU 200, each of motor generators MG1, MG2 generates rotational driving power for driving the vehicle. On the other hand, each of motor generators MG1, MG2 generates alternating-current power when receiving rotational power from outside, and generates regenerative braking power in vehicle 100 in accordance with a regenerative torque command sent from ECU 300.
Further, motor generators MG1, MG2 are coupled to engine 220 via power split device 250. Driving power generated by engine 220 and driving power generated by each of motor generators MG1, MG2 are controlled to be in an optimum ratio. Further, one of motor generators MG1, MG2 may serve only as an electric motor, and the other may serve only as an electric power generator. It is assumed in the first embodiment that motor generator MG1 serves an electric power generator driven by engine 220 and motor generator MG2 serves as an electric motor for driving driving wheels 260.
For power split device 250, a planetary gear mechanism (planetary gear) is used to distribute motive power, provided by engine 220, to driving wheels 260 and motor generator MG1.
Collision detecting unit 210 includes a sensor (for example, G sensor) not shown in the figure, and determines whether or not vehicle 100 has collided. Then, collision detecting unit 210 outputs a result of the detection to ECU 300 provided in PCU 200.
PCU 200 includes a power converting unit 115, smoothing capacitors C1, C2, voltage sensors 170, 180, a power supply unit 165A, and ECU 300. Power supply unit 165A includes DC/DC converter 160 and a relay SR3. Power converting unit 115 includes converter 110 and inverter 120. Further, inverter 120 includes: an inverter 121 for driving motor generator MG1; and an inverter 122 for driving motor generator MG2.
Converter 110 includes: a reactor L1 having one end connected to power source line PL1; semiconductor switching elements Q1, Q2 connected in series between a power source line HPL and ground line NL1; and diodes D1, D2 respectively connected to semiconductor switching elements Q1, Q2 in parallel.
Reactor L1 has the other end connected to the emitter of semiconductor switching element Q1 and the collector of semiconductor switching element Q2. Diode D1 has a cathode connected to the collector of semiconductor switching element Q1, and has an anode connected to the emitter of semiconductor switching element Q1. Diode D2 has a cathode connected to the collector of semiconductor switching element Q2, and has an anode connected to the emitter of semiconductor switching element Q2.
Inverter 121 receives a stepped-up voltage from converter 110 so as to drive motor generator MG1 for starting up engine 220, for example. Further, inverter 121 supplies converter 110 with regenerative power generated by motor generator MG1 using mechanical motive power transmitted from engine 220. On this occasion, converter 110 is controlled by ECU 300 to operate as a step-down circuit.
Inverter 121 includes a U-phase aim 123, a V-phase arm 124, and a W-phase arm 125. U-phase aim 123, V-phase arm 124, and W-phase arm 125 are connected in parallel between power source line HPL and ground line NL1.
U-phase arm 123 includes: semiconductor switching elements Q3, Q4 connected in series between power source line HPL and ground line NL1; and diodes D3, D4 respectively connected to semiconductor switching elements Q3, Q4 in parallel. Diode D3 has a cathode connected to the collector of semiconductor switching element Q3, and has an anode connected to the emitter of semiconductor switching element Q3. Diode D4 has a cathode connected to the collector of semiconductor switching element Q4, and has an anode connected to the emitter of semiconductor switching element Q4.
V-phase arm 124 includes: semiconductor switching elements Q5, Q6 connected in series between power source line HPL and ground line NL1; and diodes D5, D6 respectively connected to semiconductor switching elements Q5, Q6 in parallel. Diode D5 has a cathode connected to the collector of semiconductor switching element Q5, and has an anode connected to the emitter of semiconductor switching element Q5. Diode D6 has a cathode connected to the collector of semiconductor switching element Q6, and has an anode connected to the emitter of semiconductor switching element Q6.
W-phase 125 includes: semiconductor switching elements Q7, Q8 connected in series between power source line HPL and ground line NL1; and diodes D7, D8 respectively connected to semiconductor switching elements Q7, Q8 in parallel. Diode D7 has a cathode connected to the collector of semiconductor switching element Q7, and has an anode connected to the emitter of semiconductor switching element Q7. Diode D8 has a cathode connected to the collector of semiconductor switching element Q8, and has an anode connected to the emitter of semiconductor switching element Q8.
Motor generator MG1 is, for example, a three-phase alternating-current motor generator including a rotor having a permanent magnet embedded therein and a stator having three-phase coils connected to one another at a neutral point in the form of Y connection. Each of the three coils of U, V, and W phases has one end connected to the neutral point. The other end of the U-phase coil is connected to the connection node of semiconductor switching elements Q3, Q4. The other end of the V-phase coil is connected to the connection node of semiconductor switching elements Q5, Q6. The other end of the W-phase coil is connected to the connection node of semiconductor switching elements Q7, Q8.
Inverter 121 turns on or off a gate signal of each of semiconductor switching elements Q3-Q8 in accordance with a driving command PWI1 sent from ECU 300, thereby converting the direct-current power supplied from converter 110 into desired alternating-current power.
Inverter 122 is connected to converter 110 in parallel with inverter 121.
Inverter 122 converts a direct-current voltage output by converter 110 into a three-phase alternating-current voltage and sends it to motor generator MG2 to drive driving wheels 260. Further, in response to regenerative braking, inverter 122 sends, to converter 110, regenerative power generated by motor generator MG2. In doing so, converter 110 is controlled by ECU 300 to operate as a step-down circuit. Although an internal configuration of inverter 122 is not described in the figure, the internal configuration is similar to that of inverter 121 and is therefore not described in detail repeatedly.
Smoothing capacitor C1 is connected between power source line PL1 at the low-voltage side of converter 110 (i.e., the power storage device 150 side) and ground line NL1, and absorbs a ripple voltage upon switching of semiconductor switching elements Q1, Q2. Smoothing capacitor C2 is connected between power source line HPL1 at the high-voltage side of converter 110 (i.e., the inverter 120 side) and ground line NL1, and absorbs a ripple voltage generated in each of converter 110 and inverter 120 upon switching.
Voltage sensor 170 detects a voltage VL across smoothing capacitor C1, and sends an indication of the detected voltage VL to ECU 300. Further, voltage sensor 180 detects a voltage VH across smoothing capacitor C2, i.e., output voltage of converter 110 (corresponding to an input voltage of inverter 120), and sends an indication of the detected voltage VL to ECU 300.
Further, converter 110 consumes residual charges in smoothing capacitor C1 through the step-up operation, and consumes residual charges in smoothing capacitor C2 through the step-down operation.
DC/DC converter 160 is connected to power source line PL1 and ground line NL1, and receives direct-current power supplied from power storage device 150 or converter 110. Further, DC/DC converter 160 is controlled in accordance with a control signal PWD from ECU 300, to step down the direct-current power thus received. Further, DC/DC converter 160 sends the stepped-down direct-current power to power storage device 130 via a power source line PL2 and a ground line NL2, thereby charging power storage device 130.
Relay SR3 has one end connected to power source line PL2, and has the other end connected to ECU 300. When relay SR3 is controlled in accordance with a control signal S3 from ECU 300 to close its contact point, electric power from power source line PL2 is supplied via a control power source line CPL#1 to provide ECU 300 with a control power source voltage.
From voltage sensors 170, 180, ECU 300 receives the respective indications of voltages VL, VH of smoothing capacitor C1 and smoothing capacitor C2. Also from collision detecting unit 210, ECU 300 receives a collision signal COL for vehicle 100.
ECU 300 controls semiconductor switching elements Q1, Q2 of converter 110 by means of a control signal PWC, to cause converter 110 to perform the step-up operation or the step-down operation.
Further, ECU 300 controls the semiconductor switching elements of inverters 121, 122 by means of control signals PWI1, PWI2 respectively, thereby allowing inverters 121, 122 to convert direct-current power supplied from converter 110 into alternating-current power.
Further, ECU 300 controls DC/DC converter 160 in accordance with control signal PWD, to further step down the direct-current power obtained through the step-down operation performed by converter 110 or the direct-current power supplied by power storage device 150, thereby charging power storage device 130.
Further, when collision of vehicle 100 is detected from collision signal COL supplied from collision detecting unit 210, ECU 300 controls relay SR3 by means of control signal S3 to close its contact point. Accordingly, electric power in power source line PL2 is supplied to provide ECU 300 with the control power source voltage. Then, ECU 300 controls at least one of converter 110 and inverter 120 to consume the residual charges accumulated in smoothing capacitors C1, C2. Details thereof will be described later with reference to
Although not shown in the figure, control unit 310 includes a CPU (Central Processing Unit), a memory device, and an input/output buffer, and controls power converting unit 115 and power supply unit 165A in PCU 200. It should be noted that they can be controlled by not only processing performed by software but also processing performed by dedicated hardware (electronic circuit) constructed therefor.
Power receiving unit 320 includes diodes D20, D30. Power receiving unit 320 receives a control power source voltage from power storage device 130 via control power source line CPL, and sends it to control unit 310 via diode D20. Further, power receiving unit 320 receives a control power source voltage from power source line PL2 via relay SR3 and control power source line CPL#1, and sends it to control unit 310 via diode D30. By configuring power receiving unit 320 to be such a circuit, the control power source voltage for operating ECU 300 can be supplied thereto by means of at least one of the output power from power storage device 130 and the output power from DC/DC converter 160.
In the case where driving power for driving the vehicle is generated using electric power supplied from a power storage device as in an electrically powered vehicle, each of the motor generators needs to be of relatively high power. Accordingly, the power converting apparatus including the inverter, the converter, and the like for controlling the motor generators may be provided with capacitors each having a high voltage and a large capacitance.
Hence, in particular, in the event of collision or the like of the vehicle, residual charges therein need to be discharged as quickly as possible.
However, in the case where the control power source voltage is supplied from outside of the power converting apparatus to the control device for controlling the power converting apparatus, the power source line for supplying the control power source voltage may be disconnected depending on a state of the collision. However, for safety reasons, residual charges in the capacitors needs to be discharged even in such a state.
In view of this, in the first embodiment, in the event of collision of vehicle 100, residual charge discharging control is performed in power converting apparatus 200 so as to discharge the residual charges in smoothing capacitors C1, C2 by utilizing electric power, resulting from the residual charges accumulated in smoothing capacitors C1, C2, to provide the control power source voltage to the control device (ECU) 300 for controlling power converting apparatus 200. In this way, even when power source line CPL extending from outside of power converting apparatus 200 is disconnected, control device (ECU) 300 in power converting apparatus 200 can be driven. Also, power converting apparatus 200 can be controlled, whereby converter 110 and inverter 120 are operated to discharge the residual charges accumulated in smoothing capacitors C1, C2. Further, by means of the residual charges in smoothing capacitors C1, C2, control device (ECU) 300 is supplied with the control power source voltage, thereby consuming the residual charges more quickly.
Referring to
When the vehicle has collided (YES in S400), the process proceeds to S410, in which ECU 300 turns off relays SR1, SR2 to interrupt electric power supplied from power storage device 150. This is done because the electric charges in capacitors C1, C2 cannot be discharged if electric power continues to be supplied from power storage device 150.
Next, in S420, ECU 300 makes settings to disable a “low-voltage protection function” of each of converter 110, DC/DC converter 160, and inverter 120 included in PCU 200 (hereinafter, collectively referred to as “power converting device”).
Here, the term “low-voltage protection function” refers to a protection function generally provided in the power converting device to stop operations of the power converting device when an input voltage of the power converting device is decreased. While the residual charges are being consumed in the course of the discharging operation of discharging the residual charges in smoothing capacitors C1, C2 in the manner of the first embodiment, the voltage of each of smoothing capacitors C1, C2 (i.e., input voltage of the power converting device) is gradually decreased. Hence, if this “low-voltage protection function” is enabled, the power conversion operation is not performed because the “low-voltage protection function” is performed when the input voltage becomes equal to or smaller than a predetermined reference voltage. Accordingly, the residual charges in smoothing capacitor C1, C2 are not consumed subsequently. In view of this, in the residual charge discharging control, ECU 300 makes settings to disable the “low-voltage protection function” in order to consume the residual charges in smoothing capacitors C1, C2 to a desired level.
Then, in S430, ECU 300 turns on control signal S3 to close the contact point of relay SR3. Accordingly, ECU 300 is supplied with the control power source voltage from power source line PL2 fed with electric power stepped down by DC/DC converter 160 (i.e., power source line PL2 at the output side). In this way, even if control power source line CPL, which is a normal supply path for the control power source voltage, is disconnected by collision, ECU 300 is supplied with the control power source voltage by means of electric power obtained by DC/DC converter 160 stepping down the electric power resulting from the residual charges accumulated in smoothing capacitor C1.
It should be noted that power source line PL2 and ground line NL2, which connect DC/DC converter 160 and power storage device 130 to each other, are formed of thick wires because large currents flow therein. Accordingly, they are less likely to be disconnected. Hence, when power source line PL2 and ground line NL2 are not disconnected, electric power can be supplied from power storage device 130 to ECU 300 via relay SR3. Further, when the residual charges in smoothing capacitors C1, C2 are consumed to decrease voltage VL, ECU 300 is backed up by electric power supplied from power storage device 130, thereby allowing ECU 300 to stably operate.
Further, in S440, ECU 300 performs control to discharge the residual charges in smoothing capacitors C1, C2. Specifically, ECU 300 outputs control signal PWC to cause converter 110 to repeatedly perform the step-up operation and the step-down operation between smoothing capacitor C1 and smoothing capacitor C2. With this, due to energy loss (such as copper loss) caused by reactor L1 and switching loss of semiconductor switching elements Q1, Q2, the residual charges in smoothing capacitor C1 are consumed during the step-up operation and the residual charges in smoothing capacitor C2 are consumed during the step-down operation.
Further, when each of the wires connected to motor generators MG1, MG2 is not disconnected, ECU 300 can cause inverter 120 to drive to consume the residual charges. For example, ECU 300 outputs control signals PWI1, PWI2 so as to cause each of motor generators MG1, MG2 to output a field current component (d axial component), thereby consuming the residual charges without rotating motor generators MG1, MG2. It should be noted that whether or not each of the wires connected to motor generators MG1, MG2 is disconnected can be detected by, for example, detecting impedance, etc., of each of motor generators MG1, MG2 using a sensor not shown in figures.
Next, ECU 300 determines in 5450 whether voltage VL of smoothing capacitor C1 is smaller than a predetermined target discharge voltage Vth, i.e., whether the discharging has been completed. This determination as to the completion of discharging may be determined in accordance with voltage VH of smoothing capacitor C2.
When voltage VL is equal to or greater than target discharge voltage Vth (NO in S450), the discharging has not been completed yet. Accordingly, the process is brought back to S440 to continue the discharging control.
On the other hand, when voltage VL is smaller than target discharge voltage Vth (YES in S450), ECU 300 stops the discharging control for converter 110 and inverter 120 in S460. Then, ECU 300 turns off control signal S3 in S470, thereby opening the contact point of relay SR3. Then, the process is brought back to the main routine.
Meanwhile, when the vehicle has not collided (NO in S400), the residual charge discharging control is not performed and S420-S470 are skipped to bring the process back to the main routine.
By controlling in accordance with the above-described process, ECU 300 is supplied with the control power source voltage using the electric power resulting from the residual charges accumulated in smoothing capacitor C1 within PCU 200, when discharging the residual charges in smoothing capacitors C1, C2 in response to collision of vehicle 100. In this way, even if control power source line CPL extending to ECU 300 from outside of PCU 200 is disconnected, the control power source voltage can be secured within PCU 200, thereby securely discharging the residual charges in smoothing capacitors C1, C2. Further, ECU 300 also consumes the electric power resulting from the residual charges in smoothing capacitors C1, C2, thereby consuming the residual charges more quickly.
[Variation]
In the first embodiment, it has been illustrated that ECU 300 is supplied with the control power source voltage from power source line PL2 at the output side of DC/DC converter 160 in the event of collision of vehicle 100. However, in this case, if power source line PL2 is grounded due to the collision of the vehicle, the control power source voltage cannot be supplied from DC/DC converter 160 to ECU 300.
To address this, the present variation illustrates an example of supplying a power source voltage to ECU 300 using a control power source voltage generated within DC/DC converter 160 and independent of power source line PL2.
Referring to
Power source unit 161 steps down the voltage of electric power supplied from power source line PL1, so as to generate a power source voltage for control unit 162, which controls power step-down unit 163. The power source voltage thus generated by power source unit 161 is supplied to ECU 300 via relay SR3 and power source line PL10.
Control unit 162 receives the power source voltage from power source unit 161. Then, control unit 162 controls a semiconductor switching element (not shown) in power step-down unit 163, in accordance with control signal PWD from ECU 300.
Power step-down unit 163 includes the semiconductor switching element (not shown), and is controlled by control unit 162 to step down the voltage in power source line PL1. Then, power step-down unit 163 outputs the stepped-down electric power to power source line PL2. For power step-down unit 163, there is employed a circuit including, for example, an insulated transformer (not shown) in order to prevent power source line PL1 from being grounded even when power source line PL2 is grounded, by insulating power source line PL1 at the input side and power source line PL2 at the output side from each other.
Even with such a circuit configuration, the residual charge discharging control can be implemented by ECU 300 controlling in accordance with the process illustrated in
With the configuration above, DC/DC converter 160 has power step-down unit 163 having its insulated input and output; and power source unit 161 configured to generate, from power source line PL1, the control power source voltage for control unit 162 that controls power step-down unit 163. In addition, in the event of collision of vehicle 100, ECU 300 is supplied with the control power source voltage using the power source voltage output from power source unit 161. In this way, even when vehicle 100 has collided to ground power source line PL2 connecting DC/DC converter 160 and power storage device 130 to each other, ECU 300 can be supplied with the power source voltage using the electric power in smoothing capacitors C1, C2, thereby securely discharging the residual charges accumulated in smoothing capacitors C1, C2.
In the first embodiment and the variation, it has been illustrated that the electric power from DC/DC converter 160 is directly used as the control power source voltage for ECU 300.
In the first embodiment, if the supply of the power source voltage from power storage device 130 to ECU 300 is stopped due to disconnection of power source line PL2 and ground line NL2 connected to power storage device 130 as well as disconnection of control power source line CPL connected to ECU 300, voltage VL is decreased more as the residual charges in smoothing capacitors C1, C2 are consumed more. This may result in decreased voltage of the electric power supplied from DC/DC converter 160 to ECU 300. In such a case, if the voltage of the electric power supplied from DC/DC converter 160 to ECU 300 is decreased to fall below the operational voltage for ECU 300, ECU 300 cannot implement the control. This may result in insufficient consumption of the residual charges in smoothing capacitors C1, C2.
In view of this, in the second embodiment, power supply unit 165A is configured to include a step-up converter instead of relay SR3 of
Referring to
Referring to
Further, when the output voltage of DC/DC converter 160 is decreased to fall below the lower limit value of the operational voltage for the ECU (P1 in
Meanwhile,
In the second embodiment, DC/DC converter 160 is configured to include the step-up converter at its output side. With such a configuration, as indicated by W10 in
Referring to
Diode D10 and semiconductor switching element Q10 are connected to each other in series between power source line PL3 and ground line SL. Semiconductor switching element Q10 has an emitter connected to ground line SL, and has a collector connected to diode D10. Further, diode D10 has a cathode connected to power source line PL3, and has an anode connected to the collector of semiconductor switching element Q10.
Reactor L10 has one end connected to power source line PL2, and has the other end connected to a connection node of diode D10 and semiconductor switching element Q10.
Smoothing capacitor C10 is connected between a power source line PL3 and a ground line SL, and smoothes the stepped-up voltage. Power source line PL3 is connected to control power source line CPL#2.
By controlling semiconductor switching element Q10 to be on or off by means of control signal PWE from ECU 300, the voltage in power source line PL2 is stepped up.
It should be noted that step-up converter 190 may be configured as a converter of insulation type including an insulated transformer instead of a converter of non-insulation type such as the one in the example of
Referring to
Thereafter, when the contact points of relays SR1, SR2 are opened, ECU 300 turns on the discharging operation command at time t2. In this way, converter 110 is controlled by ECU 300 to perform the step-up operation and the step-down operation alternately, thus starting the discharging control for the residual charges in smoothing capacitors C1, C2.
It should be noted that at this point of time, control power source line CPL extending from power storage device 130 is not disconnected, and ECU 300 is operated using a power source voltage supplied from power storage device 130 to ECU 300 and a power source voltage supplied from step-up converter 190.
It is assumed that control power source line CPL extending from power storage device 130 is disconnected at time t3. Accordingly, the power source voltage supplied from power storage device 130 to ECU 300 is decreased to 0 V. It should be noted that there is a time difference between the collision taking place at time t1 and the disconnection of control power source line CPL taking place at time t3, due to ongoing deformation of vehicle 100 caused by the collision.
Here, if not supplied with the power source voltage supplied from step-up converter 190, ECU 300 cannot be operated at and after time t3. Accordingly, the discharging operation for the residual charges in smoothing capacitors C1, C2 is supposed to be stopped. However, in the second embodiment, step-up converter 190 supplies the power source voltage to ECU 300. Hence, the discharging operation for the residual charges is continued.
When the discharging operation proceeds to decrease the residual charges in smoothing capacitors C1, C2, voltage VL of smoothing capacitor C1 starts to be decreased at time t4.
When voltage VL is decreased to fall below voltage A1, which is the lower limit of the duty controllable range for DC/DC converter 160, at time t5, the output voltage of DC/DC converter 160 starts to be decreased as indicated by a broken line W30 of
Then, when the discharging operation further proceeds to decrease voltage VL to fall below target discharge voltage Vth at time t6, ECU 300 turns off the discharging operation command, thereby stopping the discharging operation. Accordingly, control signal PWE for step-up converter 190 is stopped to decrease the output voltage of step-up converter 190 to 0 V.
When ECU 300 makes settings to disable the “low-voltage protection function” of each of converter 110 and inverter 120 in S420, the process proceeds to S435. In S435, ECU 300 starts up step-up converter 190 to step up the voltage of power source line PL2 to a predetermined voltage, which is then supplied to ECU 300 as the power source voltage. Then, the process proceeds to S440, thereby starting the discharging control for the residual charges.
Further, when the residual charges are decreased to decrease voltage VL of smoothing capacitor C1 below target discharge voltage Vth (YES in S450) and the discharging control is accordingly stopped (S460), ECU 300 stops the outputting of control signal PWE at S475, thereby stopping step-up converter 190. Then, the process is brought back to the main routine.
With the configuration described above, ECU 300 is supplied with stable control power source voltage even if the control power source voltage from power storage device 130 is interrupted due to disconnection of a line and the output voltage of DC/DC converter 160 is decreased by decreasing voltage VL of smoothing capacitor C1 as a result of discharging the residual charges. Accordingly, even in the event of collision of vehicle 100, the residual charges in smoothing capacitors C1, C2 can be securely discharged.
It should be noted that in the second embodiment, as with the variation of the first embodiment, as the power source voltage to be supplied to step-up converter 190, there can be employed the control power source voltage generated by DC/DC converter 160 and independent of power source line PL2.
Referring to
Step-up converter 190 has its input side connected to a power source line PL10 connected to the output side of power source unit 161 of DC/DC converter 160, and has its output side connected to the power receiving unit of ECU 300. Then, the voltage of power source line PL10 is stepped up to supply ECU 300 with the control power source voltage.
Also in such a circuit configuration, the residual charge discharging control can be performed by ECU 300 implementing the control in accordance with the process illustrated in
With the configuration described above, DC/DC converter 160 includes: power step-down unit 163 having, for example, an insulated transformer to insulate power source line PL1 at the input side and power source line PL2 at the output side from each other; and power source unit 161 configured to generate, from power source line PL1, the control power source voltage to be supplied to control unit 162 that controls power step-down unit 163 as described in the first embodiment. The power source voltage for step-up converter 190 is supplied using the output power of power source unit 161. In this way, even if power source line PL2 connecting DC/DC converter 160 and power storage device 130 to each other is grounded in the event of collision of vehicle 100, ECU 300 is supplied with the stable power source voltage using the electric power accumulated in smoothing capacitors C1, C2. Hence, the residual charges in smoothing capacitors C1, C2 can be securely discharged in the event of collision of vehicle 100.
It should be noted that ECU 300 of the present embodiment is one example of the “control device” of the present invention. It should be also noted that DC/DC converter 160, step-up converter 190, and converter 110 are respectively examples of “first voltage converter”, “second voltage converter”, and “third voltage converter” in the present invention.
The embodiments disclosed herein are illustrative and non-restrictive in any respect. The scope of the present invention is defined by the terms of the claims, rather than the embodiments described above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
100: vehicle; 110: converter; 115: power converting unit; 120, 121, 122: inverter; 123: V-phase arm; 124: U-phase arm; 125: W-phase arm; 130, 150: power storage device; 160: DC/DC converter; 161: power source unit; 162: control unit; 163: power step-down unit; 165A, 165B, 165C, 165D: power supply unit; 170, 180: voltage sensor; 190: step-up converter; 200: PCU; 210: collision detecting unit; 220: engine; 250: power split device; 260: driving wheel; 300: ECU; 310: control unit; 320: power receiving unit; C1, C2, C10: smoothing capacitor; CPL, CPL#1, CPL#2: control power source line; D1-D8, D10: diode; F1: fuse; HPL, PL1, PL2, PL10: power source line; L1, L10: reactor; MG1, MG2: motor generator; NL1, NL2, SL: ground line; NL2: ground line; Q1-Q8, Q10: semiconductor switching element; SR1, SR2, SR3: relay
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/058898 | 5/13/2009 | WO | 00 | 11/11/2011 |