A power delivery system receives power from a source connected to its input terminals and delivers current to a load connected across its output terminals. Examples of power delivery systems include voltage regulators, such as switching DC/DC converters, linear regulators, and load switches.
It is often desired that protection features be implemented in the power delivery system to improve system performance and reliability. One such feature is the current limiting function of the power delivery system. Current limiting function limits the load current to a predetermined safe level under potential overload fault conditions, such as when the output is short circuited to the ground. During normal operations, when the required load current is below the current limit level, the current limiting function does not affect the operation of the power delivery system.
The characteristics of certain loads may exhibit temporary high current requirements beyond the nominal current limit, even during a normal operation. For example, inertial loads, such as electric motors, usually require a higher current during the spin-up phase than the steady-state phase. To supply loads when there is a surge in their current requirements, it is desirable that the power delivery system temporarily increase its output current to a level above the nominal current limit. Disabling the current limit function temporarily to allow for current surges is unsafe as it would leave the power delivery system unprotected and expose it to potentially destructive conditions.
In order to successfully handle current surges, the current limit reference signal CLIMREF must be selected such that the resulting current limit level is higher than the expected current surge required by load 150. Since the relatively high current limit defined by CLIMREF is active even after the surge dissipates, power delivery system 100 and its input supply are exposed to higher than nominal current levels under overload fault conditions, such as when the output is shorted to ground. A need continues to exist for a power delivery system that does not suffer from the disadvantages of conventional power delivery systems and is protected during overload fault conditions at all times even when there is a surge in the required current level.
A power delivery system, in accordance with one embodiment of the present invention, includes, in part, a control block, a sensing circuit, a comparator, a one-shot timer, and a signal selector. The control block receives power and, in response, delivers a current to a load. The sensing circuit senses the current delivered to the load and generates a sensed signal in response. The comparator compares the sensed signal to a reference signal to generate a compare signal. The compare signal is set to a first value if the comparator detects that sensed signal is equal to or greater than the reference signal. The compare signal is set to a second value if the comparator detects that sensed signal is smaller than the reference signal. The one-shot timer generates a logic signal that transitions from a first logic state to a second logic state for a predefined time period in response to a first occurrence of the first value of the compare signal. The signal selector selects a first current limit reference signal in response to the first logic state of the one-shot timer. The signal selector selects a second current limit reference signal in response to the second logic state of the one-shot timer. The control block sets a first current limit for the current it delivers to the load in response to receiving the first current limit reference signal from the signal selector. The control block sets a second current limit for the current it delivers to the load in response to receiving the second current limit reference signal from the signal selector. The second current limit is higher than said first current limit. In some embodiments, the reference signal received by the comparator and the first current limit reference signal selected by the signal selector have substantially the same value.
A power delivery system, in accordance with another embodiment of the present invention, includes, in part, a control block, a sensing circuit, first and second comparators, a one-shot timer, and a signal selector. The control block receives power and, in response, delivers a current to a load. The sensing circuit senses the current delivered to the load and generates a sensed signal in response.
The first comparator compares the sensed signal to a first reference signal and generates a first compare signal in response. The first compare signal has a first value if the first comparator detects that sensed signal is equal to or greater than the first reference signal. The first compare signal has a second value if the comparator detects that sensed signal is smaller than the first reference signal.
The second comparator compares the sensed signal to a second reference signal and generates a second compare signal in response. The second compare signal has a first value if the second comparator detects that sensed signal is equal to or greater than the second reference signal. The second compare signal has a second value if the second comparator detects that sensed signal is smaller than the second reference signal.
The one-shot timer generates a logic signal that transitions from a first logic state to a second logic state for a predefined time period in response to a first occurrence of the first value of the first compare signal. The one-shot timer also generates a logic signal that transitions from a first logic state to a second logic state for a predefined time period in response to each subsequent occurrence of the first value of the first compare signal if prior to or during each subsequent occurrence of the first value of the first compare signal the second compare signal receives the second value.
The signal selector selects a first current limit reference signal in response to the first logic state of the one-shot timer, and a second current limit reference signal in response to the second logic state of the one-shot timer. The control block sets a first current limit for the current it delivers to the load in response to receiving the first current limit reference signal. The control block sets a second current limit for the current it delivers to the load in response to receiving the second current limit reference signal. The second current limit is higher than the first current limit. In some embodiments, the first current limit reference signal has a value equal to the value of the first reference signal. In some embodiments, the first current limit reference signal, the first reference signal and the second reference signal have same values.
A method of limiting a current delivered to a load, includes, in part, sensing the current delivered to the load and generating a compare signal in response, setting the compare signal to a first value if the current delivered to the load is detected as being equal to or greater than a first current sense value, setting the compare signal to a second value if the current delivered to the load is detected as being smaller than the first current sense value, causing a logic signal to transition from a first logic state to a second logic state for a predefined time period in response to a first occurrence of the first value of the compare signal, setting a first current limit value for the current delivered to the load in response to the first logic state of the logic signal, and setting a second current limit value for the current delivered to the load in response to the second logic state of the logic signal. The second current limit is greater than the first current limit. In some embodiment, the method further includes, in part, setting the first current sense value equal to the first current limit value.
A method of limiting a current delivered to a load, includes, in part, sensing the current delivered to the load to generate first and second compare signals, setting the first compare signal to a first value if the current delivered to the load is detected as being equal to or greater than a first current sense value, setting the first compare signal to a second value if the current delivered to the load is detected as being smaller than the first current sense value, setting the second compare signal to a third value if the current delivered to the load is detected as being equal to or greater than a second current sense value, setting the second compare signal to a fourth value if the current delivered to the load is detected as being smaller than the second current sense value, causing a logic signal to transition from a first logic state to a second logic state for a predefined time period in response to a first occurrence of the first value of the first compare signal, causing the logic signal to transition from the first logic state to the second logic state for the predefined time period in response to each subsequent occurrence of the first value of the first compare signal if prior to or during each subsequent occurrence of the first value of the first compare signal the second compare signal receives the fourth value, setting a first current limit value for the current delivered to the load in response to the first logic state of the logic signal, and setting a second current limit value for the current delivered to the load in response to the second logic state of the logic signal. The value of the second current limit is greater than the value of the first current limit.
In some embodiments, the method further includes, in part, setting the first current sense value equal to the first current limit value. In some embodiments, the method further includes, in part, setting the second current sense value equal to the first current limit value.
The output signal of comparator 215, namely compare signal CMPOUT, is applied to the input terminal TRIG of one-shot timer 220. One-shot timer 220 is adapted to generate a logic signal at its output terminal OUTOS that stays high for a predefined time period TOS when signal CMPOUT goes from a low level to a high level. In one embodiment, one-shot timer 220 can be triggered only once. Therefore, in such embodiments, one-shot timer 220 generates a logic high signal at its OUTOS output in response to the first trigger signal received at its TRIG input (i.e., a first low-to-high transition of compare signal CMPOUT), and ignores any subsequent trigger signals until the system in which power delivery system 200 is disposed is reset. In other embodiments, one-shot timer 220 may be triggered every time signal CMPOUT transitions from, e.g., a low level to a high level.
Signal selector 225 selects one of two current limit reference signals CLIMREF1 or CLIMREF2, in response to the output signal of the one-shot timer 220, and supplies the selected current limit reference signal to control block 205. The current limit level of control block 205 is set to ICLIMREF2 when control block 205 receives signal CLIMREF2. The current limit level of control block 205 is set to ICLIMREF1 when control block 205 receives signal CLIMREF1. Current limit level ICLIMREF2 is higher than ICLIMREF1. When output signal OUTOS of one-shot timer 220 is low, the signal selector 225 selects and supplies signal CLIMREF1 to input terminal CLIMREF of control block 205. When output signal OUTOS of one-shot timer 220 is high, signal selector 225 selects and supplies signal CLIMREF2 to input terminal CLIMREF of control block 205. Thus in embodiments in which one-shot timer 220 can be triggered only once, when one-shot timer 220 is triggered for the first time (first occurrence of the low-to-high transition of signal CMPOUT), control block 220 receives the current limit reference signal CLIMREF2 at its input terminal CLIMREF for TOS time period. Thereafter, control block 220 receives current limit reference signal CLIMREF1. Consequently, when the output current demand goes above ICSNSREF, power delivery system 200 enables output currents of up to ICLIMREF2 for TOS seconds, and then reverts back to its nominal current limit level of ICLIMREF1.
Power delivery system 500 is shown as including a control block 505, a current sensing block 510, first and second comparators 515A and 515B, one-shot timer 520, and signal selector 525. Current sense block 510 is adapted to sense the output current IOur at its input terminal and generate a corresponding sense signal CSNS at its output terminal. Signal CSNS thus has a value representative of the value of sensed current IOUT. Comparator 515A compares the sensed signal CSNS to reference signal CSNSREF1 that has a value representative of the value of a first reference current signal ICSNSREF1. Comparator 515B compares the sensed signal CSNS to reference signal CSNSREF2 that has a value representative of the value of a second reference current signal ICSNSREF2.
If signal CSNS is detected as being lower than signal CSNSREF1 (i.e., output current IOUT is detected as being lower than signal ICSNSREF1) the output of comparator 515A is at a high level. If signal CSNS is detected as being higher than signal CSNSREF1, the output of comparator 515A is at a low level. Likewise, if signal CSNS is detected as being higher than signal CSNSREF2 (i.e., output current IOUT is detected as being higher than signal ICSNSREF2), the output of comparator 515B is at a high level; and if signal CSNS is detected as being lower than signal CSNSREF2, the output of comparator 515B is at a low level.
The output signals of comparator 515B and 515A, namely signals CMPOUTB CMPOUTA, are respectively applied to input terminals TRIG and REARM of one-shot timer 520. One-shot timer 520 generates a logic signal at its output OUTOS, when it is triggered for the first time (via signal CMPOUTB generated by comparator 515B, i.e., the first occurrence of the low-to-high transition of signal CMPOUTB). One-shot timer 520 may also be triggered after it is rearmed (via signal CMPOUTA generated by comparator 515A) and then triggered again using signal CMPOUTB. The logic signal generated by one-shot timer 520 when so triggered stays high for a time period of TOS. In other words, when the signal applied to the input terminal REARM of one-shot timer 520 makes, e.g., a low-to-high transition, the one-shot timer is rearmed and can be triggered again when its TRIG input signal makes, e.g., a low-to-high transition.
Signal selector 525 selects one of two current limit reference signals CLIMREF1 or CLIMREF2, in response to the output signal of the one-shot timer 520, and supplies the selected current limit reference signal to control block 505. The current limit level of control block 505 is set to ICLIMREF2 when control block 205 receives signal CLIMREF2. The current limit level of control block 505 is set to ICLIMREF1 when control block 505 receives signal CLIMREF1. Current limit level ICLIMREF2 is higher than ICLIMREF1. When output signal OUTOS of one-shot timer 520 is low (first logic state), signal selector 525 selects and supplies signal CLIMREF1 to input terminal CLIMREF of control block 505. When output signal OUTOS of one-shot timer 520 is high (second logic state), signal selector 525 selects and supplies signal CLIMREF2 to input terminal CLIMREF of control block 505.
According to one aspect of the present invention, current ICSNSREF1 (which corresponds to reference sense signal CSNSREF1) is selected to be lower than current ICSNSREF2 (which corresponds to reference signal CSNSREF2). Therefore, with proper selection of signal CSNSREF1, reliable detection of low-power sleep states of the load is achieved and the power delivery system 500 is rearmed each time the load goes into a low power sleep mode. Consequently, the surge current window is reactivated each time the load comes out of its sleep mode.
The above embodiments of the present invention are illustrative and not limitative. Various alternatives and equivalents are possible. The invention is not limited by the type of current sensing, comparator, one-shot timer, signal selector, etc. used. The invention is not limited to particular logic states of the signals when asserted. For example, the one-shot timer may generate a high-to-low transition when triggered. A logic signal may be asserted when its output is at a logic low state or, alternatively at a logic high states. The invention is not limited by the type of integrated circuit in which the present disclosure may be disposed. Nor is the disclosure limited to any specific type of process technology, e.g., CMOS, Bipolar, or BICMOS that may be used to manufacture the present disclosure. Other additions, subtractions or modifications are obvious in view of the present disclosure and are intended to fall within the scope of the appended claims.
The present application claims benefit under 35 USC 119(e) of U.S. provisional application No. 61/238,589, filed Aug. 31, 2009, entitled “Current Limited Switch with Surge Handling Capability,” the content of which is incorporated herein by reference in its entirety.
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