1. Field of the Invention
The present invention relates to battery powered devices, and in particular to mobile devices powered by rechargeable batteries.
2. Background Art
A variety of types of mobile devices exist, such as handheld computers (e.g., PDAs, BLACKBERRY devices, PALM devices, etc.), laptop computers, handheld barcode scanners, cell phones, handheld radio frequency identification (RFID) readers, handheld music players (e.g., IPODs), etc. Batteries are typically required for the operation of such mobile devices, such as rechargeable batteries. Battery chargers are required to recharge the rechargeable batteries for such devices, and there are a number of advantages to deploying battery chargers directly within such devices. Example advantages include the shielding of the battery terminals in the device from being accidentally shorted by a user of the device, and a minimizing of a resistance in a path between the charger and the battery (which results in a reduced charge time).
Attempts have been made to minimize the size of components in mobile devices, to maintain ease of mobility. As a result, linear integrated circuit (IC) types of battery chargers may be used in devices rather than a more efficient (and cooler) switching IC for the battery charger, which requires a large inductor and capacitor. However, heat generated by linear IC battery chargers can be a problem, especially when a voltage difference across the linear IC charger is relatively large. Such generated heat can be damaging to the mobile device. The generated heat and the voltage difference are typically at their greatest when a (typically) fixed power supply voltage powers the linear IC when it is charging a mostly discharged battery cell.
Thus, what is desired are mobile devices powered by rechargeable batteries that do not generate excessive heat when being charged by their battery recharger.
Methods, systems, and apparatuses for charging a battery in a mobile device are described. In an embodiment, a system for charging a battery of a mobile device includes a limited power supply. The limited power supply includes a limiter module and a monitoring module. The limiter module is configured to limit a power supply voltage of the limited power supply based on observations of a battery voltage taken by the monitoring module. The limited supply may be located outside of the mobile device.
In a further embodiment the limiter module is configured to update the power supply voltage so that the power supply voltage remains substantially equal to the minimum voltage required by a charger of the mobile device to charge the battery. In a still further embodiment, the limiter module is configured to update the power supply voltage according to:
VLPV=VLO when VLO>VB+VDO, and VB+VDO, when VB+VDO≧VLO, where
VLPV is the power supply voltage,
VB is the voltage of the battery,
VLO is the lockout voltage of the charger, and
VDO is the dropout voltage of the charger.
In another embodiment, a system for charging a battery of a mobile device includes a limited power supply. The limited power supply is coupled to a charger of the mobile device. The power supply is configured to supply a current less than or equal to a limited current. The limited power supply is preprogrammed such that the limited current is less than a current that the charger is configured to demand. The limiter module is configured to reduce a power supply voltage of the limited power supply if a current demanded by the charger is greater than the limited current.
In a further embodiment, the charger circuit includes a pass element. The limited power supply is configured such that the reduced power supply voltage starves the pass element of the charger if the charger demands a current larger than the limited current so that the charger charges the battery with a current substantially equal to the limited current.
In a further embodiment, the reduced voltage may be expressed as:
VRV=VLO when VLO>VB+VLIM, and VB+VLIM, when VB+VLIM≧VLO, where
VRV is the reduced voltage,
VLO is the lockout voltage of the charger,
VB is the voltage of the battery, and
VLIM is a minimum voltage drop across the charger such that the charger can charge the battery with a current equal to the limited current
A main benefit the methods and systems presented here is to reduce the power dissipated by a charger in a mobile device by minimizing the voltage drop across the charger. These and other objects, advantages and features will become readily apparent in view of the following detailed description of the invention. Note that the Summary and Abstract sections may set forth one or more, but not all exemplary embodiments of the present invention as contemplated by the inventor(s).
The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate the present invention and, together with the description, further serve to explain the principles of the invention and to enable a person skilled in the pertinent art to make and use the invention.
The present invention will now be described with reference to the accompanying drawings. In the drawings, like reference numbers indicate identical or functionally similar elements. Additionally, the left-most digit(s) of a reference number identifies the drawing in which the reference number first appears.
The present specification discloses one or more embodiments that incorporate the features of the invention. The disclosed embodiment(s) merely exemplify the invention. The scope of the invention is not limited to the disclosed embodiment(s). The invention is defined by the claims appended hereto.
References in the specification to “one embodiment,” “an embodiment,” “an example embodiment,” etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
Furthermore, it should be understood that spatial descriptions (e.g., “above,”
“below,” “up,” “left,” “right,” “down,” “top,” “bottom,” “vertical,” “horizontal,” etc.) used herein are for purposes of illustration only, and that practical implementations of the structures described herein can be spatially arranged in any orientation or manner.
Methods, systems, and apparatuses for charging a battery in a mobile device are described. The example embodiments described herein are provided for illustrative purposes, and are not limiting. The examples described herein may be adapted to any type of mobile device. Further structural and operational embodiments, including modifications/alterations, will become apparent to persons skilled in the relevant art(s) from the teachings herein.
In powering charger 108, power supply 106 is said to supply charger 108 with a power supply voltage and a power supply current. Although the power supply voltage and current may be described separately, it would be apparent to those skilled in the art, that power supply 106 must supply charger 108 with both throughout the charging of battery 102.
Voltages relating to components, as described herein, are assumed to be measured relative to a ground of that component, unless otherwise noted. For example, the power supply voltage of power supply 106 is assumed to be measured relative to a ground of power supply 106. In an embodiment, charging system 100 is configured such that the ground of power supply 106, a ground of battery 102, and a ground of charger 108 are at the same potential.
Charger 108 requires a certain input voltage from power supply 106 (i.e., the power supply voltage) to charge battery 102. In an embodiment, charger 108 requires an input voltage of the power supply to remain equal to or larger than a lockout voltage of the charger 108, VLO. Moreover, charger 108 also requires the input voltage from power supply 106 be larger than the voltage of battery 102 by at least a dropout voltage, VDO, of charger 108. The dropout and lockout voltages of charger 108 may be determined based on suitable inspection of a datasheet associated with charger 108. The minimum voltage, then, that charger 108 must be supplied with to charge battery 102, may be expressed as:
VPSMIN=VLO when VLO>VB+VDO, and VB+VDO, when VB+VDO>VLO.
where VPSMIN is the minimum power supply voltage, and
VB is the voltage of the battery.
During different points of the charging of battery 102, charger 108 demands a current at levels defined by logic within charger 108. In contrast to the voltage requirement, charger 108 is able to charge the battery with a current that is less than the demanded current.
Power supply 106 powers charger 108 through a coupling 112. Charger 108 charges battery 102 through a coupling 110 by converting the power supply voltage and current provided by power supply 106 to a voltage and current appropriate for charging battery 102. Coupling 110 couples to battery 102 through first and second contacts that couple to positive and negative terminals of battery 102, as would be known to persons skilled in the relevant art(s).
Power supply 106 is configured to operate as a voltage controlled power supply. Power supply 106 satisfies the current demanded by charger 108 during all phases of charging and supplies a power supply voltage at a predefined value.
Graph 200 shows a power supply voltage (VPS) waveform 202 representative of a power supply voltage supplied by power supply 106 to charger 108. As shown by waveform 202, a constant voltage is supplied by power supply 106 throughout all phases of charging. Graph 300 shows a power supply current (IPS) waveform 302 representative of the power supply current supplied to charger 108. Graph 400 shows a battery voltage waveform 402 representative of the voltage of battery 102 as battery 102 is charged by charger 108.
In first phase 204, as indicated in
As shown in
In an embodiment, charger 108 may terminate phase 3 of charging by observing the current being supplied to battery 102 has fallen below a predefined value. Alternatively, charger 108 may limit the extent of phase 3 through the use of a timer. Charger 108 may measure how long phase 3 has lasted and terminate charging after a certain time has elapsed.
Conventionally, as shown in
Charger 108 determines when to switch the mode of operation from first phase 204 (shown between T0 and T1 in
As described above, charger 108 may be a linear IC charger. Linear IC chargers are frequently used in mobile devices, such as mobile device 104, because of their small size. However, heat generated by linear IC battery chargers in the manner just described can be a problem, potentially causing damage to the mobile device. Embodiments of the present invention solve this problem, by reducing heat generated by chargers in mobile devices.
Example Limited Power Supply Embodiments
In an embodiment, a power supply voltage for a charging circuit is limited (e.g., reduced) as compared to conventional charging configurations. The limited power supply voltage is applied to the charging circuit, such that there is a reduced voltage drop across the charging circuit (i.e., between the input limited power supply voltage and an output charging voltage for the battery). The charging circuit may be a conventional battery charging circuit, such as a linear IC charger. The reduced voltage drop across the charging circuit results in less heat generated by the charging circuit. In alternate embodiments, a current supplied to the charger may also be reduced to reduce the heat generated by the charging circuit.
As shown in
In the embodiment of
In phase 1 of charging (i.e., phase 604), charger 108 demands relatively low current, IPC, from limited power supply 506. As shown by waveform 602, limited power supply 506 satisfies this demand by supplying current IPC to charger 108 through coupling 508. In phase 2 of charging (i.e., phase 606), charger 108 demands a relatively high current, Imax, from limited power supply 506. As shown by waveform 602, limited power supply 506 also satisfies this current demand by supplying current Imax to charger 108. In the final phase of charging (i.e., phase 608), the current demanded by charger 108 decays exponentially. Again, as shown by waveform 602, this decaying current demand is satisfied by limited power supply 506.
In the embodiment of
As shown in
Thus, unlike power supply 106 shown in
In contrast to limited power supply 506, described with reference to
In an embodiment, limited power supply 806 is configured to supply a predefined power supply voltage that exceeds a voltage requirement of charger 108 when a current demand of charger 108 is below Ilim. As shown in
In phase 1 of charging (i.e., phase 904), charger 108 demands a relatively low current, IPC, that is below Ilim. As shown by waveform 902 in
In phase 2 of charging, charger 108 demands a relatively larger current, Imax. As shown by waveform 902, the limited power supply current, ILPC, remains at Ilim and below Imax during phase 2. Limited power supply 806 is preprogrammed with a maximum current, Ilim, that is below Imax. In other words, limited power supply 806 configured so that Ilim will be less than Imax. In an embodiment, Imax is 1 Amperes and Ilim is 0.9 Amperes.
As shown in
VRV=VLO if VLO>VB+VLIM and, VB+VLIM if VB+VLIM≧VLO,
where VRV is the power supply voltage of limited power supply 806 during phase 2,
VB is the voltage of the battery during phase 2, and
VLIM is the voltage difference between battery 102 and the limited power supply voltage of limited power supply 806 (i.e., the voltage drop across charger 108) that allows charger 108 to charge battery 102 with a current equal to Ilim rather than Imax.
In an embodiment, charger 108 includes a pass element that regulates the current and voltage used to charge battery 102. By reducing the limited power supply voltage to VRV, the pass element is effectively “starved” so that charger 108 charges battery 102 with Ilim rather than Imax. In an embodiment, VLIM is the smallest voltage drop across the pass element so that charger 108 charges battery 102 with Ilim rather than Imax.
In an embodiment, VLIM, is also the dropout voltage of charger 108, VDO.
The operation of limited power supply 806 in phase 2 (i.e., when charger 108 demands a current larger than Ilim) once VB+VDO is equal to or greater than VLO may be described as a feedback system. As the voltage of battery 102 increases, the voltage drop across charger 108 drops below VLIM. In response to this, limiter module 802 increases the limited power supply voltage to the voltage required so that the voltage drop across charger 108 returns to VLIM. Thus, the limited power supply voltage of limited power supply 806 is effectively automatically updated based on changes in the voltage of battery 102. In doing so, limited power supply 806 does not monitor the voltage of battery 102 to update the limited power supply voltage. Rather, the updating of the limited power supply voltage is a result of a current demand that is larger than Ilim. As shown by
In the embodiment of
During phase 3 of charging, limiter module recognizes that the current demand has fallen below Ilim. As shown by
Thus, the power and heat dissipated by charger 108 over phase 2 is diminished in two ways compared to conventional charging. The current through charger 108 remains Ilim rather than Imax and the input voltage to charger 108 remains smaller than the power supply voltage of a conventional power supply. Unlike limited power supply 506, however, limited power supply 806 does not require the voltage of the battery to be monitored to lower its supply voltage. Rather, limited power supply 806 lowers its supply voltage in response to a current demand that is beyond its predefined maximum supply current.
In
The example embodiments of the present invention are also described in flowcharts 1100 and 1200 shown in
Mobile device 104 may be one of a variety of mobile device types, including a RFID reader (fixed or mobile), a handheld barcode scanner, a handheld computer, a cell phone, a pen or wand, a handheld music player, other device mentioned herein, combination of devices, or other known mobile device type.
As shown in
RFID module 1306 is configured to perform communications with RFID tags via antenna 1318, such as described above for reader 102 in
A user interacts with mobile device 1300 through user interface 1308. For example, user interface 1308 can include any combination of one or more finger-operated buttons (such as a “trigger”), a keyboard, a graphical user interface (GUI), indicator lights, and/or other user input and display devices, for a user to interact with mobile device 1300, to cause mobile device 1300 to operate as described herein. User interface 1308 may further include a web browser interface for interacting with web pages and/or an E-mail tool for reading and writing E-mail messages.
Storage device 1310 is used to store information/data for mobile device 1300. Storage device 1310 can be any type of storage medium, including memory circuits (e.g., a RAM, ROM, EEPROM, or FLASH memory), a hard disk/drive, a floppy disk/drive, an optical disk/drive (e.g., CDROM, DVD, etc), etc., and any combination thereof. Storage device 1310 can be built-in storage of mobile device 1300, and/or can be additional storage installed (removable or non-removable) in mobile device 1300.
Battery/charger 1314 includes a battery, such as battery 102, and a battery charger, such as charger 108, described above. Battery/charger 1314 may also include supplemental power sources suitable for mobile device 1300, including a power source interface (e.g., for external DC or AC power) for providing power supply signal 112 and/or limited power supply signal 504, described above.
Barcode scanner module 1312 is configured to read optically readable symbols. In embodiments, barcode scanner module 1312 may include any type of barcode scanner front end, including a light source (e.g., and photodiode), a laser scanner, a charge coupled device (CCD) reader, and/or a 2-D symbol imaging scanner (e.g., a video camera). Barcode scanner module 1312 may further include processing logic for decoding received symbol information.
Processor 1316 may be present to execute control logic (e.g., software) to cause processor 1316 to perform functions of mobile device 1300.
Note that, depending on the particular application for the mobile device, mobile device 1300 may include additional or alternative components. Furthermore, note that alternatively, embodiments of the charging system described herein may be applied in devices other than mobile devices (e.g., may be applied in devices that remain generally stationary).
While various embodiments of the present invention have been described above, it should be understood that they have been presented by way of example only, and not limitation. It will be apparent to persons skilled in the relevant art that various changes in form and detail can be made therein without departing from the spirit and scope of the invention. Thus, the breadth and scope of the present invention should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.