Electromagnetic interference (EMI) filters and power-factor-correction (PFC) devices are disclosed. More particularly, EMI reduction filters for PFC devices in switching power converters are disclosed.
The rapid development of power electronics technology has relied, at least in part, on the steadily decreasing size of switching power converters. Unfortunately, the physical size of input filters in higher-power-factor-conversion (PFC) devices has not achieved size reductions in proportion to other portions of the converter assembly. Accordingly, input filters used in PFC devices may account for a large proportion of the weight and physical size in the converter assembly.
Electromagnetic-interference (EMI) filters and power-factor-correction (PFC) devices in switching power converters are disclosed. In an aspect, a power supply may include a first loop in communication with a power stage of the power supply. The power supply may also include a second loop in communication with the first loop, where the second loop may be configured to generate a negative reactance that increases a power factor for the power supply, for example, to approximately one. In another aspect, a power supply may include a rectifier coupleable to an input supply. The power supply may also include a power-factor-compensation circuit coupled to the rectifier, where the power-factor-compensation circuit may be configured to generate a negative reactance. The negative reactance may be operable to reduce a phase angle between a current and a voltage provided to the input of the power supply. In still another aspect, a method of power-factor correction in a power supply may include sensing an output signal of the power supply, and adjusting the sensed output signal. The adjusted signal may be compared to a reference signal to generate an error signal. The error signal and a negative-reactance signal may be combined, and the resulting signal may be provided to the power supply.
In the following description, certain details are set forth in connection with the various embodiments to provide a sufficient understanding. It will be appreciated that the various embodiments may be practiced without these particular details. Furthermore, it will be appreciated that the various embodiments described below do not limit the scope, and that various modifications, equivalents, and combinations of the various embodiments and components of the various embodiments are within the scope presently contemplated. Embodiments that may include fewer than all the disclosed components of any of the various embodiments may also be within the scope although not expressly described in detail. Although the operation of certain well-known components and/or well-known processes may not be shown or described in detail, such omissions may be made to avoid unnecessarily obscuring the various embodiments as they are described.
As a preliminary matter, the reduction of unintentional electromagnetic emissions from electronic devices has received significant regulatory attention in recent years. For example, switching power converters, as well as many other electronic devices, may generate significant amounts of electromagnetic emissions, which may be subject to regulation in the U.S. under the authority granted by Chapter 47 of the Code of Federal Regulations (CFR), Part 15 (Subpart B), or alternatively, under MIL-STD 461C. Outside the U.S., similar regulatory restrictions with respect to electromagnetic emissions from electronic devices using discrete frequencies or repetition rates may be applicable, such as VDE (Verband Deutscher Electrotechniker) 0871, for example. In accordance with the foregoing standards, relatively low electromagnetic-interference (EMI) levels are generally mandated to substantially attenuate switching-power-supply noise. The input-filter design should be configured to achieve relatively low EMI levels and to maintain a relatively small size, while allowing the power supply to achieve a power factor that is approximately unity.
With reference now to
With reference now also to
The stage 70 may include a PFC circuit 80, which may be configured to generate a negative capacitance, such as the negative capacitance (−C) 44, which was described above. Additional details regarding the generation of the negative capacitance (−C) will be described in further detail below. The stage 70 may also include a first safety capacitor 82 in a first position and a second safety capacitor 84 in a second position. The first safety capacitor 82 and the second safety capacitor 84 may be configured as “X-type” safety capacitors to suppress electrical noise and protect the stage 70 against catastrophic damage that may occur due to electrical surges. The first safety capacitor 82 and the second safety capacitor 84 may also prevent the stage 70 from receiving undesired electromagnetic and radio-frequency interference. Since the first safety capacitor 82 and the second safety capacitor 84 may be coupled between line phases (e.g., across the line, as shown in
Still referring to
The switching power supply 90 may also include a first loop 102 and a second loop 104. The first loop 102 may be a voltage-control loop, which may be configured to compare an output voltage to a reference value, and to generate an error signal based upon a difference between the output voltage (or a voltage derived from the output voltage) and the reference value. The first loop 102 may have a relatively narrow bandwidth, which may be, for example, approximately about ten hertz (Hz), although other suitable bandwidth values may be used. The second loop 104 may be a current-control loop that has a bandwidth that may be somewhat larger than the first loop 102. For example, and in accordance with the various embodiments, the second loop 104 may have a bandwidth that may be approximately one-tenth of a frequency FSW at which one or more transistors of the power stage 98 switch. Accordingly, the bandwidth of the second loop 104 may range between approximately two kilohertz (kHz) and approximately 150 kHz, although other bandwidth values may also be suitable. One operational function of the second loop 104 may be to maintain approximately balanced current pulses through an inductive element in the switching power supply 90.
The second loop 104 may be configured to generate the negative capacitance described in connection
Referring now to
C
eq˜[(Vm/V0)−kff
where CF is the capacitance of the capacitor 115 and VO is the regulated output voltage of the power supply. Accordingly, the capacitance value Ceq will assume negative values when the quantity [(Vm/V0)−kff
The power supply 150 receives an AC voltage VAC and an AC current IAC from a power source 152, which may be similar to one or more of the power sources 14, 34, 72, and 92 of
The power supply 150 includes an input filter (not shown in
The input filter may be the same as the input filter (capacitors 82 and 84, transformer (choke) 74, inductors 76) of
The power stage 158 includes an inductor 168 having an inductance L, a sense resistor 170, an N-channel switching transistor 172, a drive circuit 174, a diode 176, and an output filter capacitor 178.
The voltage-control feedback loop 160 includes a voltage divider 180 having resistors 182 and 184, a high-gain differential error amplifier 186, a multiplier 188, a high-gain differential amplifier 190 with a compensation network 192 and a bias resistor 194, and a pulse-width-modulation (PWM) comparator 196. The error amplifier 186 may include a conventional compensation network that is not shown in
The current-control feedback loop 162, which shares some components with the voltage-control feedback loop 160, includes a feedback resistor 206, the differential amplifier 190, the compensation network 192, the bias resistor 194, and the PWM comparator 196
The scale generator 164 includes a resistor 208, a low-pass filter 210, and a squarer 212.
And the negative-capacitance generator 166 includes a current mirror 214 and a resistor 216.
Still referring to
In general, the power supply 150 generates a regulated output voltage VO while drawing from the power source 152 an input current IAC that has approximately the same wave shape and approximately the same phase as the input voltage VAC. For example, if VAC is a sinusoid, then the power supply 150 draws an approximately sinusoidal input current IAC having approximately the same phase as the VAC sinusoid. By causing IAC to have approximately the same wave shape and phase as VAC, the power supply 150 causes the power source 152 to “see” the power supply as having a power factor of approximately unity, which, as is known, reduces or eliminates power losses in, e.g., the transmission lines between the power source and the power supply, as compared to a power supply having a power factor that is significantly less than unity.
In more detail, the transistor 172 switches at a frequency Fsw that is set by the frequency of the sawtooth voltage at the noninverting input of the PWM comparator 196, and switches with a duty cycle that is set by the peak-to-peak amplitude Vsawtooth of the sawtooth voltage and the voltage at the inverting node of the PWM comparator (Vsawtooth is equivalent to Vm of equation (1) and
While the transistor 172 is on, a linearly increasing inductor current IL flows from the rectifier 156, through the inductor 168, the transistor, and the sense resistor 170, back to the rectifier. The slope of the inductor current IL is the instantaneous value of the rectified voltage VAC
While the transistor 172 turns off, the inductor current IL linearly decreases from its peak value achieved when the transistor is turned off, and flows from the rectifier 156, through the inductor 168, the diode D, the parallel combination of the capacitor 178 and load 154, and the sense resistor 170, back to the rectifier.
At some time before the transistor 172 turns on again, the inductor current IL goes to a lower, non-zero value (continuous-conduction mode (CCM) or to zero (discontinuous-conduction mode (DCM); in DCM the diode 176 prevents a back current from flowing from the capacitor 178 through the inductor 168. But even in DCM, under heavy-load conditions (e.g., during a step-up load transient), IL may not go to zero such that IL has a value greater than zero throughout the entire switching period.
Disregarding the effects of the current-mode feedback loop 162 and the multiplier 188 for purposes of the immediately following description, the voltage-control feedback loop 160 controls the duty cycle of the transistor 172 such that VO remains at a level approximately equal to
where Vref is a stable reference voltage (e.g., from a band gap reference-voltage generator) and R182 and R184 are the resistance values of the resistors 182 and 184, respectively. If VO is higher than this level, then the voltage-control loop 160 reduces the duty cycle of the transistor 172 so as to reduce VO toward this level; conversely, if VO is lower than this level, then the voltage-control loop increases the duty cycle of the transistor so as to increase VO toward this level. More specifically, if VO is greater than
then the output of the error amplifier 186 decreases, thus increasing the voltage level at the inverting input of the PWM comparator 196 so as to decrease the duty cycle of the transistor 172; conversely, if VO is less than
then the output of the error amplifier increases, thus decreasing the voltage level at the inverting node of the PWM comparator so as to increase the duty cycle of the transistor. In an embodiment, the bandwidth of the voltage-control feedback loop 160 is relatively low (e.g., about 10 Hz) such that the loop is not designed to respond to load transients (i.e., sudden changes in the load 154), but instead is designed to respond to longer-term load changes, such as in response to the load 154 transitioning into or out of a sleep mode.
Now disregarding the effects of the voltage-control feedback loop 160 and the multiplier 188 for purposes of the immediately following description, the current-mode feedback loop 162 controls the duty cycle of the transistor 172 so that the current IL goes to a lower non-zero value during each switching period if operating in CCM, or to zero during each switching period (except for possibly during a load transient) if operating in DCM. While the transistor 172 is on, the linearly increasing inductor current IL flows through the resistor 170, thus generating a linearly decreasing (increasing in magnitude) negative voltage at the junction between the resistors 170 and 206 (this voltage is negative because the other node of the resistor 170 is coupled to the output ground). Similarly, while the transistor 172 is off, the linearly decreasing inductor current IL flows through the resistor 170, thus generating a linearly increasing (decreasing in magnitude) negative voltage at this junction. The compensation network 192 effectively filters the negative voltage at this junction so as to generate, on the inverting node of the PWM comparator 196, a current-control voltage. If the on time of the transistor 172 increases above a balance point, then the average voltage at the junction of the resistors 170 and 206 decreases, thus increasing the voltage at the inverting input of the PWM 196 and decreasing the transistor on time. Conversely, if the on time of the transistor 172 decreases below the balance point, then the average voltage at the junction of the resistors 170 and 206 increases, thus decreasing the voltage at the inverting input of the PWM 196 and increasing the transistor on time.
Furthermore, in an embodiment, the bandwidth of the current-mode feedback loop 162 is relatively high (e.g., about Fsw/10) such that the loop is designed to respond to load transients. For example, if the load current ILoad suddenly increases, then this causes a drop in VO, and thus decreases the time it takes the inductor current IL to ramp down during the off time of the transistor 172. This decrease in the rampdown time of IL increases the average voltage at the junction of the resistors 170 and 206, and thus decreases the voltage at the inverting input of the PWM comparator 196 and increases the on time of the transistor 172 to compensate for increase in ILoad. Conversely, if ILoad suddenly decreases, then this causes an increase in VO, and thus increases the time it takes the inductor current IL to ramp down during the off time of the transistor 172. This increase in the rampdown time of IL decreases the average voltage at the junction of the resistors 170 and 206, and thus increases the voltage at the inverting input of the PWM comparator 196 and decreases the on time of the transistor 172 to compensate for the decrease in ILoad.
Still referring to
The scaling resistor 208 converts the rectified voltage VAC
As described above, to obtain a high power factor at or near unity, the power supply 150 draws from the power source 152 a current IAC that has approximately the same wave shape and phase as VAC. To accomplish this, IAC
And the low-pass filter 210 and the squarer 212 generate VAC
In summary, the voltage-control feedback loop 160 maintains VO at a relatively constant level by compensating for long-term trends in the load 154 (e.g., transitioning to or from a sleep mode), the current-mode feedback loop 160 causes IL to ramp down to a lower value (CCM) or to go to zero (DCM) during each switching period and compensates for short-term (transient) changes in the load (e.g., during the transition period to or from a sleep mode), and the scaler 164 modulates the duty cycle of the transistor 172 with a scaled version of VAC
Still referring to
But the negative-capacitance generator 166 effectively compensates for this out-of-phase current by causing the power supply 150 to generate a compensation current having approximately the same amplitude as the out-of-phase current and a phase that is approximately 180° different than the phase of the out-of-phase current. That is, the compensation current effectively provides the out-of-phase current to the input filter capacitor(s) so that the input current IAC is substantially uncorrupted; that is, ideally, the out-of-phase component of IAC generated by the input filter capacitor(s) appears to be approximately zero. An example of such an out-of-phase current 52 and of such a compensation current 54 is described above in conjunction with
The negative-capacitance generator 166 generates a negative capacitance Cneg by injecting a current VAC
where Vsawtooth is the peak-to-peak amplitude of the sawtooth wave at the noninverting input of the comparator 196, VO is the output voltage of the power supply 150, k=R216/R208,
gm is the gain of the circuit formed by the amplifier 190 and compensation network 192, and C202 and C204 are the capacitances of the capacitors 202 and 204, respectively. This expression can be derived from the equation for the reactive-current component of the loop gain IL/VAC-rectified of the current-control loop 160, where this latter expression ignores the input to the multiplier 188 from the error amplifier 186. Described in another manner, the amplifier 190 and compensation network 192 impart a phase to the voltage component generated by the current VAC
Still referring to
First, a designer selects the size of the common-mode choke 74 (
Next, the designer determines the values of the capacitors 82 and 84 that provide the filter stage 94 (
Then, the designer calculates the magnitude of Cneg according to the following expression:
C
82
+C
84
≧|C
neg
|≧C
84′ (3)
where C84′ is the capacitance of a capacitor 84 on the output side of the rectifier 156 if such a capacitor is included in the power supply 150. If there is no capacitor on the output side of the rectifier 156, then expression (3) reduces to:
C
82
+C
84
≧C
neg. (4)
Still referring to
It is understood that even though various embodiments and numerous details of the various embodiments have been set forth in the foregoing disclosure, it is to be regarded as illustrative only, and various changes may be made, and yet remain within the broad principles of the various embodiments. For example, certain of the components described above may be implemented using either digital or analog circuitry, or a combination of both, and also, where appropriate, may be realized in part, or even wholly through software configured to be executed on suitable processing devices. It should also be noted that various functions performed by the components in the various embodiments may be combined to be embodied in fewer elements or separated and performed by more elements. Therefore, the various embodiments may be limited only by the appended claims. Moreover, although embodiments of sigma-delta analog-to-digital converters have been disclosed, various attributes associated with the various embodiments may be applicable to digital-to-analog sigma-delta converters as well and to the extent such principles are applicable to such digital-to-analog converters these converters are within the scope of the various embodiments.
The present application is a Continuation of copending U.S. patent application Ser. No. 13/316,448, filed Dec. 9, 2011; which application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/530,886 filed on Sep. 2, 2011, now expired; all of the foregoing applications are incorporated herein by reference in their entireties.
Number | Date | Country | |
---|---|---|---|
61530886 | Sep 2011 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 13316448 | Dec 2011 | US |
Child | 14614228 | US |