This application is based on and claims priority under 35 U.S.C. §119 to Japanese Patent Application 2010-136336, filed on Jun. 15, 2010, the entire content of which is incorporated herein by reference.
This disclosure generally relates to a power generating system that interconnects a commercial power supply and a generator.
Disclosed in JP3950706B is a power generating system, which is used for a cogeneration system and the like and which includes an engine, a generator actuated by the engine, a first converter that converts an alternating current power (AC power) generated by the generator into a direct current (DC), a second converter that converts the DC converted by the first converter into a load alternating current power (load AC power) and that is interconnected to a commercial power supply, and a control device. In a case where a commercial power supply fails, an electric power supplied through a utility interconnection is lost. However, in this case, because an inverter device of the power generating system continues to generate and output the electric power, an occurrence of a power outage of the commercial power supply may not be appropriately detected on the basis of a voltage. Furthermore, in a case where the power outage occurs at the commercial power supply while an induction motor such as a grinder and the like is rotatably driven, frequency fluctuation may not occur, because the induction motor continues to rotate by its inertia so as to function as an induction generator and so as to apply the voltage to the commercial power supply although the commercial power supply fails. In this case, the detection of the power outage of the commercial power supply within a short time may become further difficult. However, in a case where detectivity of a power outage detecting device provided at the power generating system is increased, the commercial power supply may be determined to fail although the power outage does not occur at the commercial power supply. If misdetection occurs frequently, an interconnected time (i.e. a duration of time during which the commercial power supply and the power generating system are interconnected) may be excessively decreased, which may result in decreasing an output power generated by the power generating system.
A need thus exists to provide a power generating system which is not susceptible to the drawback mentioned above.
According to an aspect of this disclosure, a power generating system includes an engine, a generator actuated by the engine, an inverter device having a first converter converting an alternating current power generated by the generator into a direct current, a second converter converting the direct current converted by the first converter into a load alternating current power and being interconnected with a commercial power supply, and a gate drive circuit controlling the second converter in a switching manner, and a control device having a control portion including a central processing unit, controlling the inverter device and having a phase locked loop circuit, which includes an output port connected to a pulse width modulation circuit and through which a signal is outputted to the pulse width modulation circuit and increases an output frequency of a command current supplied to the pulse width modulation circuit from the output port in a case where a timing voltage signal obtained by transforming a voltage outputted from the second converter by an electric transformer while a power outage occurs at the commercial power supply is inputted into the control portion, the command current being outputted by the control device to the gate drive circuit controlling the second converter via the pulse width modulation circuit and the timing voltage signal being synchronized with the load alternating current power converted by the second converter and being inputted into the control portion of the control device via the electric transformer, wherein the control device is configured so as to control the command current to have a same phase relative to the timing voltage signal while the inverter device is actuated, fluctuate a phase of the command current by a first variable relative to the timing voltage signal in a predetermined cycle and calculate a phase difference of the command current relative to the timing voltage signal when the command current is displaced, so that the control device temporarily determines a possibility of the power outage of the commercial power supply in a case where the phase difference falls outside of a range of a threshold value, and after a temporal determination, the control device forcibly fluctuates the phase of the command current by a second variable, which is set to be greater than the first variable, relative to the timing voltage signal and conclusively determines whether or not the power outage occurs at the commercial power supply on the basis of a fluctuation of a frequency of the timing voltage signal generated when the phase of the command current is displaced by the second variable and the phase difference of the command current relative to the timing voltage signal.
The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed description considered with the reference to the accompanying drawings, wherein:
A control device of a power generating system according to this disclosure includes a phase comparator having a first input port, through which a timing voltage signal is inputted, and a second input port, through which a command current outputted from an output port of a phase locked loop circuit (i.e. a PLL circuit) is inputted. In this case, the phase comparator compares a phase of the command current and a phase of the timing voltage signal. In a case where a difference (i.e. a phase difference) occurs between the phase of the command current relative to the phase of the timing voltage signal, the phase comparator outputs a phase difference signal, which corresponds to the phase difference, to the PLL circuit in order to clear the phase difference. Furthermore, the PLL circuit adjusts the phase of the command current so as to correspond to the phase of the timing voltage signal on the basis of the phase difference signal in order to clear the phase difference. Still further, the control portion includes an output port through which the control portion outputs a command for forcibly fluctuating the phase of the command current relative to the timing voltage signal to the PLL circuit at predetermined cycle intervals.
An embodiment of a power generating system will be described below with reference to
A gate signal SG for turning on the second switching elements 36 of the second convert 35 is inputted into the second switching elements 36 from a gate drive circuit 40. The second converter 35 is interconnected to the commercial power supply 43 via reactors 41, relays 42, wires 35a and 35c, and wires 43a, 43b and 43c and the like. An indoor electric power load 47 such as an electric power load 44, a lamp 45 and an induction motor 46 and the like are connected to each of the commercial power supply 43 and the inverter device 3 via the wires 43a, 43b and 43c, respectively, so that the electric power load 44, the lamp 45 and the induction motor 46 are actuated in response to an electric power supplied thereto from the commercial power supply 43 and the inverter device 3. Wires 48a, 48b and 48c, each of which is connected to the commercial power supply 43 and the second converter 35, are connected to an electric transformer 48. A current sensor 59 is provided on the wire 35c.
In this embodiment, a voltage outputted from the electric transformer 48 on the basis of the commercial power supply 43 or the second converter 35 is inputted into a control portion 50 from a first interruption port 503 and an analog-to-digital port 505 (i.e. an A/D port 505) via a filter 90 as a timing voltage signal VP.
A control device 5 includes the control portion 50 (a microprocessor unit, i.e. MPU), a phase locked loop circuit 51 (which will be hereinafter referred to as a PLL circuit 51) having an output port 513 through which a command current IP is outputted, a sine wave generator 52 generating a sine wave signal IC based on the command current IP outputted from the output port 513 of the PPL circuit 51, a pulse width modulation circuit 53 (which will be hereinafter referred to as a PWM circuit 53) into which the sine wave signal IC outputted from the sine wave generator 52 is inputted, and a phase comparator 55. As illustrated in
The phase comparator 55 includes a first input port 551 into which the timing voltage signal VP is inputted, a second input port 552 into which the command current IP outputted from the output port 513 of the PLL circuit 51 is inputted, and an output port 553. Furthermore, the phase comparator 55 is configured so as to compare a phase of the command current IP inputted thereinto from the second input port 552 with a phase of the timing voltage signal VP inputted thereinto from the first input port 551. In a case where a difference (i.e. a phase difference) exists between the phase of the command current IP and the phase of the timing voltage signal VP (i.e. in a case where the phase of the command current IP is displaced relative to the phase of the voltage signal VP), the phase comparator 55 outputs a phase difference signal Vr corresponding to the phase difference to a first input port 511 of the PLL circuit 513 in order to clear the phase difference.
The PLL circuit 51 is configured so as to include a function of locking the phase of the command current IP relative to the phase of the timing voltage signal VP in order to clear the phase difference. Consequently, the phase of the command current IP outputted from the output port 513 of the PLL circuit 51 may be set to have the same phase as the phase of the timing voltage signal VP. Accordingly, in a case where the inverter device 3 is actuated, a phase of a current outputted by the second converter 35 may be adjusted to have the same phase as the phase of the timing voltage signal VP, which is inputted into the control portion 50 from the second converter 35 or the commercial power supply 43 via the electric transformer 48, through the PLL circuit 51 and the PWM circuit 53.
The PWM circuit 53 includes a triangle wage generator 531 generating a triangle wave voltage signal VK, a reference voltage generating portion 532 generating a reference voltage signal Vh proportional to a current value of the command current IP, and a comparator 533 comparing the triangle wave voltage signal VK with the reference voltage signal Vh. Furthermore, the PWM circuit 53 outputs a control signal SI corresponding to the current value of the command current IP to the gate drive circuit 40. Accordingly, turning on and off of the second switching elements 36 of the second comparator 35 is controlled by the gate signal SG, which is outputted from the gate drive circuit 40, so that the load AC power is generated by the second comparator 35. The timing voltage signal VP is inputted into the first interruption port 503 of the control portion 50 via a wire 49a and into the first input port 551 of the phase comparator 55 via a wire 55a. In this embodiment, the inverter device 3 outputs a current having the same phase as the timing voltage signal VP to the indoor electric power load 47 from the second converter 35.
Illustrated in
According to this embodiment, in a case where the commercial power supply 43 and the inverter device 3 are interconnected with each other, the control portion 50 of the control device 5 instantaneously inputs a signal SC, whose pulse is in a rectangular shape (see
In the case where the phase of the command current IP is forcibly displaced so as to form the angle of three degrees (3°) relative to the timing voltage signal VP, the control portion 50 determines whether or not the phase difference of the command current IP relative to the timing voltage signal VP is actually three degrees (3°) on the basis of the counter value. In this case, while the commercial power supply 43 is in a normal state (i.e. while the commercial power supply 43 does not fail), the obtained phase difference is expected to fall within a range of a threshold value corresponding to three degrees. Therefore, the control portion 50 determines that no power outage occurs at the commercial power supply 43. However, in a case where the power outage occurs at the commercial power supply 43, the phase difference corresponding to three degrees is not likely to be obtained, so that the phase difference falls outside of the range of the threshold value corresponding to three degrees. Accordingly, in the case where the phase difference of the command current IP relative to the timing voltage signal VP falls outside of the range of the threshold value use for the phase difference, the control portion 50 of the control device 5 temporarily determines a possibility of the power outage at the commercial power supply 43.
At a timing when a temporal determination by the control device 5 is concluded, which serves as a trigger, the control portion 50 of the control device 5 outputs the signal SB for forcibly and rapidly raise the command current IP by a second variable, which is greater than the first variable, so as to fluctuate the phase of the command current IP so as to form an angle of fifteen degrees (15°) relative to the timing voltage signal VP, to the PLL circuit 51 from the output port 570 of the D/A converter 57. In this case, while no power outage occurs at the commercial power supply 43, changes in frequency of the timing voltage signal VP fall within a threshold value used for the frequency and are relatively small. Furthermore, in this case, the phase difference of the command current IP relative to the timing voltage signal VP falls within the range of the threshold value used for the phase difference and is relatively small. Accordingly, the control portion 50 of the control device 5 determines that there is no possibility of the power outage occurring at the commercial power supply 43.
In a case where the commercial power supply 43 fails while the induction motor 46 is rotatably driven, the induction motor 46 continues to rotate by its inertia so as to function as an induction generator although the commercial power supply 43 fails, which may result in applying the voltage to the commercial power supply 43. Accordingly, fluctuation in the frequency of the timing voltage signal VP may not occur.
In this embodiment, in a case where the second variable is great and where the commercial power supply 43 fails, the changes in the frequency of the timing voltage signal VP follow a degree (a level) of the second variable, so that the changes in the frequency of the timing voltage signal VP fall outside of the range of the threshold value used for the frequency. Furthermore, in the case where the power outage occurs at the commercial power supply 43, the PLL circuit 51 generates a relatively great fluctuation in the frequency of the timing voltage signal VP, because the PLL circuit 51 is configured so that the frequency of the command current IP outputted from the output port 513 increases in the case of the power outage. The fluctuation of the frequency is set to have a degree so as to overcome the inertia of the induction motor 46. Furthermore, while the power outage occurs at the commercial power supply 43, the phase difference of the command current IP relative to the timing voltage signal VP follows the degree of the second variable so as to fall outside of the threshold value used for the phase difference.
Accordingly, in the case where the frequency of the timing voltage signal VP falls outside of the threshold value used for the frequency and further, in the case where the phase difference falls outside of the threshold value used for the phase difference, the control portion 50 of the control device 5 conclusively determines that the commercial power supply 43 fails.
According to the first embodiment, in the case where the inverter device 3 is actuated while being interconnected to the commercial power supply 43 as described above, the control portion 50 of the control device 5 inputs the signal SC for generating the phase difference of three degrees at the phase of the command current IP relative to the timing voltage signal VP (by the first variable) in a predetermined cycle into the second input port 512 of the PLL circuit 51 from the D/A converter 57 at the predetermined cycle (Δt1, Δt2). Furthermore, the control portion 50 detects the phase difference between the command current IP and the timing voltage signal VP, so that the control portion 50 determines that the commercial power supply 43 does not fail in the case where the phase difference corresponds to three degrees. Accordingly, the control portion 50 temporarily and periodically (Δt1, Δt2) determines the possibility of the power outage of the commercial power supply 43.
In a case where the power outage actually occurs at the commercial power supply 43, the phase difference of the command current IP relative to the timing voltage signal VP does not correspond to three degrees (3°) because the voltage of the commercial power supply 43 is lost when the power outage occurs at the commercial power supply 43. Therefore, the control portion 50 of the control device 5 inputs the signal SC for generating the phase difference of fifteen degrees (15°) at the command current IP relative to the timing voltage signal VP (by the second variable) into the second input port 512 of the PLL circuit 51 from the output port 570 of the D/A converter 57 at the timing when the power outage occurs at the commercial power supply 43 as a trigger. Accordingly, the reactive power increases, so that a balance between the output and the load is lost and the DC intermediate voltage Vm fluctuates, which results in greatly fluctuating the command current IP relative to the timing voltage signal VP. As a result, a voltage root means square value (i.e. a voltage RMS value) of the timing voltage signal VP also fluctuates and the phase of the command current IP relative to the timing voltage signal VP greatly changes. Therefore, in a case where the voltage RMS value of the timing voltage signal VP falls outside of the range of the threshold value and where the phase difference of the command current IP relative to the timing voltage signal VP falls outside of the range of the threshold value used for the phase difference, the control device 5 conclusively determines that the power outage occurs at the commercial power supply 43.
The PLL circuit 51 is configured so that the frequency of the current outputted from the output port 513 of the PLL circuit 51 automatically increases in the case that the power outage occurs at the commercial power supply 43. Therefore, in a case where the frequency of the timing voltage signal VP falls outside of the range of the threshold value used for the frequency, the control device 5 conclusively determines that the power outage occurs at the commercial power supply 43. Accordingly, a determination accuracy of the occurrence of the power outage of the commercial power supply 43 may be increased.
Even in the case where the command current IP is displaced so as to form the phase difference of fifteen degrees (by the second variable) relative to the timing voltage signal VP, the control device 5 determines that the power outage does not occur at the commercial power supply 43 if the fluctuation of the timing voltage signal VP falls within the range of the threshold value used for the phase difference. Accordingly, a misdetermination of the power outage of the commercial power supply 43 may be avoided.
A detailed process executed by the control portion 50 of the control device 5 will be described below with reference to
Using the temporal determination as the trigger, the control portion 50 of the control device 5 executes a process of inputting the signal SC for displacing the command current IP so as to generate the phase difference of fifteen degrees (15°) (by the second variable) relative to the timing voltage signal VP into the second input port 512 of the PLL circuit 52 from the output port 570 of the D/A converter 57 (step S105). Accordingly, the reactive power increases, which results in losing the balance between the output and the load. In this case, the DC intermediate voltage Vm fluctuates and the timing and fluctuation in a waveform of each of the timing voltage signal VP and the command current IP increase. As a result, the voltage RMS value of the timing voltage signal VP also fluctuates. Furthermore, the phase of the command current IP relative to the timing voltage signal VP also greatly changes. Therefore, the control portion 50 obtains the changes (the fluctuation) of the voltage RMS value of the timing voltage signal VP (step S106). In the case where the fluctuation of the voltage RMS value of the timing voltage signal VP falls outside of the range of the threshold value (Yes in step S107), the control portion 50 conclusively determines that the power outage occurs at the commercial power supply 43 (step S112). Furthermore, the control device 5 executes a process of cutting electricity to the commercial power supply 43, such as cutting the interconnection between the commercial power supply 43 and the inverter device 3 (step S113).
The PLL circuit 51 is configured so that the frequency of the command current IP outputted from the output port 513 of the PLL circuit 51 automatically increases in the case where the power outage actually occurs at the commercial power supply 43. Accordingly, in this embodiment, the control portion 50 obtains the fluctuation of the frequency of the timing voltage signal VP (step S108) even in the case where the voltage RMS value of the timing voltage signal VP falls within the range of the threshold value used for the voltage RMS value (No in step S107), in order to increase accuracy in the detection of the occurrence of the power outage at the commercial power supply 43. In the case where the fluctuation of the frequency falls outside of the range of the threshold value used for the frequency (Yes in step S109), the control device 5 conclusively determines that the power outage occurs at the commercial power supply 43 (step S112) and then executes the process of cutting the electricity to the commercial power supply 43 (step S113).
The control portion 50 obtains the phase difference of the command current IP relative to the timing voltage signal VP (step S110) even in the case where the fluctuation of the frequency falls within the range of the threshold value used for the frequency (No in step S109). In the case where the phase difference falls outside of the range of the threshold value (Yes in step S111), the control portion 50 conclusively determines that the power outage occurs at the commercial power supply 43 (step S112). Then, the control portion 50 executes the process of cutting the electricity to the commercial power supply 43 such as cutting the interconnection between the commercial power supply 43 and the inverter device 3 (step S113). On the other hand, in the case where the fluctuation of the frequency falls within the range of the threshold value use for the frequency (No in step S109) and where the phase difference of the command current IP relative to the timing voltage signal VP falls within the range of the threshold value (No in step S111), the control portion 50 determines that the power outage does not occur at the commercial power supply 43 and the process returns to step S101.
According to the embodiment, in the case where the possibility of the power outage at the commercial power supply 43 is temporarily determined to be high, the control portion 50 generates the phase difference (by the second variable) between the command current IP and the timing voltage signal VP and then, the control portion 50 determines whether or not the power outage occurs at the commercial power supply 43 on the basis of plural parameters. Accordingly, the misdetermination of the power outage at the commercial power supply 43 may be avoided. Any selective desired values, by which the possibility of the power outage at the commercial power supply 43 is determined on the basis of an actuating state of each of the inverter device 3 and the commercial power supply 43 and the like, may be adapted as the threshold value of each parameter.
According to the embodiment, in the case where the phase difference is generated on the basis of the second variable, the voltage RMS value of the timing voltage signal VP, the fluctuation of the frequency of the timing voltage signal VP and the phase difference of the command current IP relative to the timing voltage signal VP are obtained in the above-mentioned order. However, the power generating system according to the embodiment may be modified so that the fluctuation of the frequency of the timing voltage signal VP, the voltage RMS value of the timing voltage signal VP, the phase difference of the command current IP relative to the timing voltage signal VP, the fluctuation of the frequency of the timing voltage signal VP and the voltage RMS value of the timing voltage signal VP may be obtained in the above-mentioned order.
In the above-mentioned embodiment, the first variable is set to so as to generate the phase difference of three degrees (3°) between the command current IP and the timing voltage signal VP and the second variable is set so as to generate the phase difference of fifteen degrees (15°) between the command current IP and the timing voltage signal VP. However, the first variable may be set so as to generate a phase difference falls within a range between, for example, two to seven degrees (2° to 7°), between the command current IP and the timing voltage signal VP and the second variable may be set so as to generate a phase difference in a range between, for example, ten to twenty degrees (10° to 20°). In a case where the second variable is set to be excessively great, a strain of the timing voltage signal VP may become unfavorably excessive. Therefore, a value obtained by dividing the second variable by the first variable may be set so as to wall within a range between 2.5 to 7 or between 3 to 6. The power generating system according to this disclosure is not limited to the above-described embodiments and drawings. The power generating system according to this disclosure may be changed or modified without departing from the spirit and scope of this disclosure.
According to the embodiment, the power generating system includes the engine 1, the generator 2 actuated by the engine 1, the inverter device 3 having the first converter 30 converting the AD power generated by the generator 2 into DC, the second converter 35 converting the DC converted by the first converter 30 into the load AC power and being interconnected with the commercial power supply 43, and the gate drive circuit 40 controlling the second converter 35 in a switching manner, and the control device 5 having the control portion 50 including the CUP 501, controlling the inverter device 3 and having the PLL circuit 51, which includes the output port 513 connected to the PWM circuit 53 and through which the signal is outputted to the PWM circuit 53 and increases the output frequency of the command current IP supplied to the PWM circuit 53 from the output port 513 in the case where the timing voltage signal VP obtained by transforming the voltage outputted from the second converter 35 by the electric transformer 48 while the power outage occurs at the commercial power supply 43 is inputted into the control portion 50, the command current IP being outputted by the control device 5 to the gate drive circuit 40 controlling the second converter 35 via the PWM circuit 53 and the timing voltage signal VP being synchronized with the load AC power converted by the second converter 35 and being inputted into the control portion 50 of the control device 5 via the electric transformer 48, wherein the control device 5 is configured so as to control the command current IP to have the same phase relative to the timing voltage signal VP while the inverter device 3 is actuated, fluctuate the phase of the command current IP by the first variable relative to the timing voltage signal VP in the predetermined cycle and calculate the phase difference of the command current IP relative to the timing voltage signal VP when the command current IP is displaced, so that the control device 5 temporarily determines the possibility of the power outage of the commercial power supply 43 in the case where the phase difference falls outside of the range of the threshold value, and after the temporal determination, the control device 5 forcibly fluctuates the phase of the command current IP by the second variable, which is set to be greater than the first variable, relative to the timing voltage signal VP and conclusively determines whether or not the power outage occurs at the commercial power supply 43 on the basis of the fluctuation of the frequency of the timing voltage signal VP generated when the phase of the command current IP is displaced by the second variable and the phase difference of the command current IP relative to the timing voltage signal VP.
Accordingly, the accuracy in the determination of the occurrence of the power outage at the commercial power supply 43 in the case that the inverter device 3 is actuated while being interconnected with the commercial power supply 43 may be increased. Furthermore, the misdetermination of the occurrence of the power outage at the commercial power supply 43 may be avoided.
According to the embodiment, the control device 5 further includes the phase comparator 55, which has the first input port 551 through which the timing voltage signal VP is inputted and the second input port 552 through which the command current IP outputted from the output port 513 of the phase locked loop circuit 51 is inputted. The phase comparator 55 compares the phase of the command current IP with the phase of the timing voltage signal VP and outputs the phase difference signal corresponding to the phase difference to the phase locked loop circuit 51 in order to clear the phase difference in the case where the phase difference of the command current IP relative to the timing voltage signal VP is generated. The phase locked loop circuit 51 adjusts the phase of the command current IP to correspond to the phase of the timing voltage signal VP on the basis of the phase difference signal in order to clear the phase difference. The control portion 5 further includes the output port 570, through which the command for forcibly fluctuating the phase of the command current IP relative to the timing voltage signal VP is outputted to the phase locked loop circuit 51 at the predetermined cycle intervals.
According to the embodiment, the output port of the commercial power supply 43 and the output port of the inverter device 3 are connected to the indoor electric power load 47.
According to the embodiment, the indoor electric power load includes the induction motor 46.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Number | Date | Country | Kind |
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2010-136336 | Jun 2010 | JP | national |