The present invention relates to a power generation method.
Conventionally, a binary power generation method for recovering heat energy of a heat source such as warm water or steam as electric energy via a working medium is known. A binary power generation device used in the method has a configuration in which respective apparatuses such as an evaporator, an expander, a condenser and a working medium pump are arranged in a circulation pathway filled with a working medium which is a low-boiling refrigerant. According to the power generation method, the low-boiling refrigerant is evaporated via heat exchange with a heat source in the evaporator, and a rotor of a power generator is rotated by the rotational driving force obtained by expanding the refrigerant vapor by the expander, thereby energy conversion from heat of the heat source to electric power is possible.
In a conventional power generation method, a refrigerant such as hydrofluorocarbon (HFC) is circulated within the circulation pathway as a working medium. Moreover, J P 2016-194377 A discloses a refrigerant circulation method in which a refrigerant including hydrofluoroolefin (HFO) is circulated within a circulation pathway.
In the meantime, in recent years, in order to reduce environmental load, strict regulations are being imposed on refrigerants. Here, HFO is a refrigerant having a small environmental load, but the vapor pressure thereof is different from that of HFC which is an existing refrigerant. Therefore, in a case where HFO is used instead of HFC as a working medium, the pressure on a suction side of the expander is changed, thereby the power generation amount is changed. Thus, conventionally, there is a problem that, after switching of the refrigerant, the power generation amount equivalent to that before the switching cannot be obtained.
The present invention has been made in view of the above-described problem, and an object thereof is to provide a power generation method capable of obtaining, even after switching of a refrigerant, the power generation amount equivalent to that before the switching.
A power generation method according to one aspect of the present invention is a method for generating power using a power generation device including a circulation pathway through which a working medium circulates, an evaporator which evaporates the working medium via heat exchange with a heat source, an expander which expands the evaporated working medium, and a power generator which generates power by a rotational driving force due to expansion of the working medium. The power generation method includes: a step of, during reference operation for circulating a predetermined reference refrigerant as the working medium within the circulation pathway and operating the power generation device, acquiring information of a control target value of degree of superheat of the reference refrigerant evaporated in the evaporator; a step of filling as the working medium, in the circulation pathway, mixed refrigerants formed by mixing at least one kind of high vapor pressure refrigerant having a vapor pressure higher than that of the reference refrigerant and at least one kind of low vapor pressure refrigerant having a vapor pressure lower than that of the reference refrigerant in the ratio in which the vapor pressure thereof is equalized to that of the reference refrigerant; and a step of operating the power generation device while circulating the mixed refrigerants as the working medium within the circulation pathway and controlling degree of superheat of the mixed refrigerants evaporated in the evaporator so as to be equalized to the control target value of the degree of superheat of the reference refrigerant.
In the power generation method, the mixed refrigerants formed by mixing the high vapor pressure refrigerant and the low vapor pressure refrigerant in the ratio in which the vapor pressure thereof is equalized to that of the reference refrigerant is circulated within the circulation pathway, and the degree of superheat of the mixed refrigerants is controlled so as to be equalized to the control target value of the degree of superheat of the reference refrigerant. Therefore, even in power generation using the mixed refrigerants, the factors (pressure and degree of superheat of a refrigerant vapor on a suction side of the expander) affecting the power generation amount can be equalized to those in the reference operation using the reference refrigerant. In the power generation method of the present invention, the vapor pressure of the mixed refrigerants is same as the vapor pressure of the reference refrigerant, and therefore the degree of superheat of the mixed refrigerants can be adjusted to the control target value in the reference operation without changing the rotation number of a pump for circulating the refrigerant from that in the reference operation. Thus, according to the power generation method of the present invention, even after switching the refrigerant from the reference refrigerant to the mixed refrigerants, the power generation amount equivalent to that before the switching can be obtained.
In addition, the term “the vapor pressure of the mixed refrigerants is same as the vapor pressure of the reference refrigerant” herein is not intended to be limited to the case where the both vapor pressures are exactly the same, and the difference of the both vapor pressures within the scope of the purpose of obtaining the power generation amount equivalent to that before the switching of the refrigerant is permitted. Moreover, also as to the term “the degree of superheat of the mixed refrigerants is equalized to the control target value of the degree of superheat of the reference refrigerant”, as with the above, it is not limited to the case where the both are exactly the same, and the difference within the scope of the above purpose is permitted.
In the above power generation method, the power generation device may further include a working medium pump for circulating the working medium in the circulation pathway. In the above power generation method, operation of the power generation device using the mixed refrigerants may be performed at the same rotation number as that of the working medium pump during the reference operation.
As described above, in the power generation method of the present invention, the vapor pressure of the mixed refrigerants is same as the vapor pressure of the reference refrigerant, and therefore, even if power generation is performed by circulating the mixed refrigerants at the same pump rotation number as that in the reference operation, the degree of superheat of the mixed refrigerants can be adjusted to the control target value in the reference operation.
In the above power generation method, the high vapor pressure refrigerant and the low vapor pressure refrigerant may be isomers to each other.
According to the method, by using the isomers, whose physical properties resemble each other except for the vapor pressure, as the high vapor pressure refrigerant and the low vapor pressure refrigerant respectively, design of an apparatus for giving resistance to the both refrigerants is facilitated.
In the above power generation method, the reference refrigerant may be R245fa. The high vapor pressure refrigerant may be a trans isomer of hydrofluoroolefin. The low vapor pressure refrigerant may be a cis isomer of hydrofluoroolefin having the same molecular formula as the high vapor pressure refrigerant.
According to the method, the power generation amount equivalent to the power generation using R245fa as the working medium can be obtained, and by using hydrofluoloolefin as the working medium, environmental load can be further reduced.
In the above power generation method, operation of the power generation device using the mixed refrigerants may be performed by using the expander of positive displacement type used in the reference operation.
In the power generation using the positive displacement expander, if the vapor pressure of the mixed refrigerants is different from the vapor pressure of the reference refrigerant, in order to obtain the power generation amount equivalent to that in the reference operation, the need to change a capacity ratio of the expander arises. In contrast, as described above, by using the mixed refrigerants formed by mixing the high vapor pressure refrigerant and the low vapor pressure refrigerant in the ratio in which the vapor pressure thereof is equalized to that of the reference refrigerant, even if the expander at the same capacity ratio as that in the reference operation is used, it is possible to secure the equivalent power generation amount.
In the above power generation method, the expander may be a screw expander.
In the above power generation method, the screw expander can be preferably used as an example of the positive displacement expander.
As is apparent from the above description, according to the present invention, it is possible to provide a power generation method capable of obtaining, even after switching of a refrigerant, the power generation amount equivalent to that before the switching.
Hereinafter, a power generation method according to an embodiment of the present invention will be described in detail based on the drawings.
(Binary Power Generation Device)
First, a configuration of a binary power generation device 1 used in the power generation method according to the present embodiment will be described with reference to
The circulation pathway 10 is made up of a pipe through which a working medium 100 that is a low-boiling refrigerant circulates, and connects the respective apparatuses of the working medium pump 16, the evaporator 12, the expander 13, and the condenser 15 to each other. As shown in
The working medium pump 16 is for circulating the working medium 100 in the circulation pathway 10. As shown in
A rotation number (that is, a frequency) of the working medium pump 16 is automatically controlled, for example, by a control part 30, and it is possible to adjust a circulation volume of the working medium 100 within the circulation pathway 10 by the rotation number. In addition, the working medium pump 16 is not limited to a pump whose rotation number is variable, and may be a pump whose rotation number is fixed.
The evaporator 12 is a heat exchanger which evaporates the working medium 100 via heat exchange with the heat source 101. As shown in FIG. 1, the evaporator 12 is, in the circulation direction of the working medium 100, arranged on the downstream side of the working medium pump 16 and on the upstream side of the expander 13. The evaporator 12 includes a first heat exchange flow path 12A into which the liquid working medium 100 sent out from the working medium pump 16 flows, and a second heat exchange flow path 12B into which the heat source 101 flows. To an inlet of the first heat exchange flow path 12A, a downstream end of the first pathway 21 is connected, and to an outlet of the first heat exchange flow path 12A, an upstream end of the second pathway 22 is connected.
The heat source 101 is a heat medium having higher temperature than a boiling point of the working medium 100, and, for example, is a gaseous medium such as steam or high-temperature air, or a liquid medium such as warm water. However, the type of the heat source 101 is not limited to those, and various things can be used. Moreover, in a case where high-temperature air is used as the heat source 101, a cooler for cooling the high-temperature air after heat exchange flowed out of the second heat exchange flow path 12B may be provided.
In the evaporator 12, heat exchange is performed indirectly between the working medium 100 flowing through the first heat exchange flow path 12A and the heat source 101 flowing through the second heat exchange flow path 12B. Thereby, the liquid working medium 100 is heated by the heat source 101 and evaporated. The evaporated working medium 100 flows into the expander 13 through the second pathway 22. In addition, the evaporator 12 in the present embodiment is, for example, a plate heat exchanger, but the type of the heat exchanger is not particularly limited.
The expander 13 expands the gaseous working medium 100 evaporated in the evaporator 12. As shown in
The expander 13 in the present embodiment is a positive displacement expander, and specifically is a screw expander. That is, the expander 13 has a pair of screw rotors (a male rotor and a female rotor) and a casing for accommodating the pair of screw rotors, and is configured such that a capacity (volume) of an enclosed space (a working chamber) constituted by the screw rotors and the casing is increased from a suction port of gas toward a discharge port. Thereby, the suctioned gaseous working medium 100 is expanded with the flowing toward the discharge port. Then, by a differential pressure of the working medium 100 before and after expansion, the screw rotors (a screw turbine) of the expander 13 rotate. The differential pressure is determined by a capacity ratio of the expander 13. In addition, the expander is not limited to the screw expander, and for example, a turbo or scroll expander may be used.
The power generator 14 generates power by a rotational driving force due to expansion of the working medium 100. Specifically, a rotor of the power generator 14 is connected to the expander 13 and is capable of rotating with the expander 13. Thus, the expander 13 is rotated by the evaporated working medium 100, and by its rotational driving force, power can be generated.
The condenser 15 is a heat exchanger which condenses the working medium 100 via heat exchange with a cooling source 102. As shown in
In the condenser 15, heat exchange is performed indirectly between the working medium 100 flowing through the first heat exchange flow path 15A and the cooling source 102 flowing through the second heat exchange flow path 15B, thereby the working medium 100 is cooled by the cooling source 102 and condensed. Then, the liquid working medium 100 flowed out of the condenser 15 is sucked in the working medium pump 16 through the fourth pathway 24. The condenser 15 in the present embodiment is, for example, a plate heat exchanger, but the type of the heat exchanger is not particularly limited.
Although the binary power generation device 1 according to the present embodiment has the above described configuration, in the binary power generation device 1, in order to obtain a desired power generation amount if HFC-R245fa (a reference refrigerant described later) is circulated as the working medium 100, the capacity ratio of the expander 13 is designed and the degree of superheat of the working medium 100 (the gaseous working medium 100 before being sucked in the expander 13 after being flowed out of the evaporator 12) evaporated in the evaporator 12 is controlled. That is to say, the binary power generation device 1 according to the present embodiment has a configuration (design) by which the desired power generation amount is obtained if HFC-R245fa is used as the working medium 100.
(Power Generation Method)
Next, the power generation method according to the present embodiment of generating power by using the above binary power generation device 1 will be described. First, a reference operation of the binary power generation device 1 performed before the power generation method according to the present embodiment will be described.
In the reference operation, a predetermined reference refrigerant is circulated as the working medium 100 within the circulation pathway 10 and the binary power generation device 1 is operated. In the present embodiment, the reference refrigerant is HFC-R245fa.
In the reference operation, in order to obtain the desired power generation amount, the degree of superheat of the evaporated working medium 100 (the working medium 100 flowing through the second pathway 22) is controlled. Specifically, temperature and pressure of the working medium 100 are detected respectively by a temperature sensor and a pressure sensor provided in the second pathway 22, the degree of superheat of the working medium 100 is calculated based on the detection results, and the rotation number of the working medium pump 16 is controlled by the control part 30 such that the calculated degree of superheat becomes a predetermined control target value. Alternatively, the working medium pump 16 (its rotation number is fixed) designed at the rotation number by which the degree of superheat can be adjusted to the predetermined control target value is used. In addition, the degree of superheat (an actual measured value) of the reference refrigerant during the reference operation may be constant or variable.
As shown by the broken line (1) in
Next, the power generation method according to the present embodiment will be described according to a flow chart of
Next, a step of filling mixed refrigerants as the working medium 100 in the circulation pathway 10 is performed (a step S2 in
In the present step, the high vapor pressure refrigerant and the low vapor pressure refrigerant may be previously mixed and then filled in the pipe of the circulation pathway 10, or the high vapor pressure refrigerant and the low vapor pressure refrigerant may be respectively filled in the pipe of the circulation pathway 10 and then mixed in the pipe. In addition, at the time of filling of the mixed refrigerants, the working medium pump 16 is stopped.
In the present embodiment, the high vapor pressure refrigerant and the low vapor pressure refrigerant are geometric isomers to each other. Specifically, the high vapor pressure refrigerant is a trans isomer of hydrofluoroolefin, and the low vapor pressure refrigerant is a cis isomer of hydrofluoroolefin having the same molecular formula as the high vapor pressure refrigerant. For example, trans-1,3,3,3-tetrafluoroprop-1-ene can be used as the high vapor pressure refrigerant. Moreover, cis-1,3,3,3-tetrafluoroprop-1-ene can be used as the low vapor pressure refrigerant.
Here, a two-dot chain line (2) in
As shown in
Here, the power generation amount by the binary power generation device 1 is affected by the pressure of the working medium 100 on the suction side of the expander 13. Therefore, when the pressure on the suction side of the expander 13 is changed as described above, the power generation amount to be obtained is changed compared to that in the reference operation. Against this, it is conceivable that the design (capacity ratio) of the expander 13 is changed according to the refrigerant to be used, but in that case, cost increase of the device is caused.
Then, in the power generation method according to the present embodiment, the binary power generation device 1 having the same device configuration as that in the reference operation is used, and the mixed refrigerants formed by mixing the high vapor pressure refrigerant (the trans isomer of HFO) and the low vapor pressure refrigerant (the cis isomer of HFO) in the ratio in which the vapor pressure thereof is equalized to that of the reference refrigerant (HFC-R245fa) are used. In the present embodiment, as an example, mixed refrigerants are prepared by mixing the high vapor pressure refrigerant and the low vapor pressure refrigerant in the ratio of 8:2, and the mixed refrigerants are filled in the pipe of the circulation pathway 10. The boiling point of the mixed refrigerants is the same or substantially the same as that of the reference refrigerant.
The state change of the working medium 100 in the binary power generation using the mixed refrigerants is as shown by a solid line (4) in
In the power generation method according to the present embodiment, by using HFO as the working medium 100, environmental load can be further reduced compared to the case where HFC is used as the working medium 100. Besides, by using the geometric isomers (the trans isomer and the cis isomer) of HFO as the high vapor pressure refrigerant and the low vapor pressure refrigerant, it is also advantageous in that selection of materials to be used for the apparatuses of the binary power generation device 1 is facilitated. That is, in a case where the refrigerants that are different substances are used respectively as the high vapor pressure refrigerant and the low vapor pressure refrigerant, it is necessary to select materials of the apparatuses in consideration of resistance (for example, corrosion resistance) to each refrigerant. In contrast, in the present embodiment, only resistance to HFO has to be considered, and therefore selection of materials of the apparatuses is easy.
In addition, in the present embodiment, the mixed refrigerants are prepared by using each one kind of the high vapor pressure refrigerant and the low vapor pressure refrigerant, but the present invention is not limited thereto. That is to say, the mixed refrigerants may be prepared by using multiple kinds of one or both of the high vapor pressure refrigerant and the low vapor pressure refrigerant.
Next, a step of operating the binary power generation device 1 by using the mixed refrigerants as the working medium 100 is performed (a step S3 in
Specifically, the state of the mixed refrigerants (the working medium 100) is changed according to the cycle of the solid line (4) in
In this step, the binary power generation device 1 is operated while controlling the degree of superheat of the mixed refrigerants (the mixed refrigerants flowing through the second pathway 22) evaporated in the evaporator 12 so as to be equalized to the control target value, which is previously acquired in the above step, of the degree of superheat of the reference refrigerant. Thereby, the degree of superheat (the actual measured value) of the mixed refrigerants is controlled so as to be substantially the same as the degree of superheat (the actual measured value) of the reference refrigerant during the reference operation.
As shown in
As described above, in the power generation method according to the present embodiment, the vapor pressure of the mixed refrigerants is same as that of the reference refrigerant. Therefore, by operating the working medium pump 16 at the pump rotation number P1 same as that in the reference operation, the degree of superheat of the mixed refrigerants can be controlled to the optimum degree of superheat H1 (the control target value), and as a result, the desired power generation amount G1 same as that in the reference operation can be obtained. Thus, even if the working medium pump 16 having the same configuration as that used in the reference operation is used as it is, it is possible to obtain the power generation amount equivalent to that in the reference operation.
It should be noted that the embodiment disclosed herein is to be considered in all the respects as illustrative and not restrictive. The scope of the present invention is indicated not by the aforementioned description but by the claims, and it is intended that all changes within the equivalent meaning and scope to the claims may be included therein.
For example, in the above embodiment, the case where the high vapor pressure refrigerant and the low vapor pressure refrigerant are the geometric isomers of the same HFO has been described, but the present invention is not limited thereto, and the both refrigerants may be a different material respectively. Moreover, the mixed refrigerants are not limited to HFO, and for example, hydrochlorofluoroolefin (HCFO) may be used.
In the above embodiment, the reference refrigerant is not limited to HFC-R245fa.
In the binary power generation device 1, a superheater which superheats the refrigerant vapor evaporated in the evaporator may be provided. And, a preheater which preheats a refrigerant liquid before flowing into the evaporator may be provided.
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