This application is related to concurrently filed, commonly assigned U.S. patent application Ser. No. 11/467,819, entitled “POWER GENERATION USING THERMAL GRADIENTS MAINTAINED BY PHASE TRANSITIONS,” filed by Samuel C. Weaver et al., the entire disclosure of which is incorporated herein by reference for all purposes.
This application relates generally to power generation. More specifically, this application relates to the use of phase transitions to maintain thermal gradients in power generation.
The use of thermodynamic techniques for converting heat energy into mechanical, electrical, or some other type of energy has a long history. The basic principle by which such techniques function is to provide a large temperature differential across a thermodynamic engine and to convert the heat represented by that temperature differential into a different form of energy. Typically, the heat differential is provided by hydrocarbon combustion, although the use of other techniques is known. Using such systems, power is typically generated with an efficiency of about 30%, although some internal-combustion engines have efficiencies as high as 50% by running at very high temperatures.
Conversion of heat into mechanical energy is typically achieved using an engine like a Stirling engine, which implements a Carnot cycle to convert the thermal energy. The mechanical energy may subsequently be converted to electrical energy using any of a variety of known electromechanical systems. Thermoelectric systems may be used to convert heat into electrical energy directly, although thermoelectric systems are more commonly operated in the opposite direction by using electrical energy to generate a temperature differential in heating or cooling applications.
While various power-generation techniques thus exist in the art, there is still a general need for the development of alternative techniques for generating power. This need is driven at least in part by the wide variety of applications that make use of power generation, some of which have significantly different operational considerations than others.
Embodiments of the invention provide methods and systems for generating power though the use of thermodynamic engines and low-temperature liquids. A liquid cryogen is provided in thermal communication with a thermodynamic engine to maintain a temperature differential across the thermodynamic engine with a heat source. The thermodynamic engine is run to convert heat provided in the form of the temperature differential to a nonheat form of energy. Cryogen vapor produced by vaporization of the liquid cryogen is collected and combusted to generate additional energy.
There are a number of different ways that the heat source may be provided in different embodiments. For example, in one embodiment the heat source comprises an ambient environment within which the thermodynamic engine is disposed. Combustion of the cryogen vapor may produce heat in thermal communication with the heat source to enhance the temperature differential across the heat engine. The heat source may also sometimes comprise waste heat produced by a second power-generation method.
A variety of different liquid cryogens may also be used in different embodiments. In one embodiment, the liquid cryogen has a boiling point less than −150° C. Examples of suitable liquid cryogens include liquid nitrogen, liquid neon, liquid helium, liquid hydrogen, liquid carbon monoxide, liquid argon, and liquid krypton.
Embodiments of the invention may also make use of different thermodynamic engines. For instance, in one embodiment, the thermodynamic engine comprises a Stirling engine and the nonheat form of energy comprises mechanical energy. In another embodiment, the thermodynamic engine comprises a thermoelectric engine and the nonheat form of energy comprises electrical energy. In some instances, running the thermodynamic engine comprises operating a Rankine engine by generating vapor from a liquid with the heat source and condensing the vapor with the liquid cryogen.
In certain embodiments, a mechanism is provided for replenishment of the cryogen source. For instance, in one embodiment, combustion of the cryogen vapor comprises oxidation of the cryogen vapor to produce a cryogen oxide, which may subsequently by electrolyzed.
In one specific embodiment, a method for generating power provides a Stirling engine in an ambient environment. Liquid hydrogen is provided in thermal communication with the Stirling engine to maintain a temperature differential across the Stirling engine with the ambient environment. The Stirling engine is run to convert heat represented by the temperature differential into mechanical energy. Hydrogen vapor produced by vaporization of the liquid hydrogen is collected. The hydrogen vapor is oxidized to generate additional energy. A portion of the ambient environment is heated locally proximate the Stirling engine with heat generated by oxidizing the hydrogen vapor to enhance the temperature differential across the Stirling engine.
A further understanding of the nature and advantages of the present invention may be realized by reference to the remaining portions of the specification and the drawings wherein like reference numerals are used throughout the several drawings to refer to similar components. In some instances, a sublabel is associated with a reference numeral and follows a hyphen to denote one of multiple similar components. When reference is made to a reference numeral without specification to an existing sublabel, it is intended to refer to all such multiple similar components.
Embodiments of the invention make use of cryogens to maintain a thermal gradient to drive a thermodynamic engine. As used herein, a “thermodynamic engine” refers to any device or system capable of converting thermal energy to a different form of energy. Examples of thermodynamic engines include engines like external and internal combustion engines that effect an energy conversion between mechanical energy and heat energy from a temperature differential; and engines like thermoelectric, pyroelectric, and thermophotovoltaic engines that effect a conversion between electrical energy and heat energy from a temperature differential.
A Stirling engine is sometimes referred to in the art as an “external combustion engine” and typically operates by burning a fuel source to generate heat that increases the temperature of a working fluid, which in turn performs work. The operation of one type of conventional Stirling engine is illustrated in
The mechanical energy produced by the Stirling engine 100 is indicated by positions of pistons 112 and 116. To use or retain the energy, the pistons 112 and 116 may be connected to a common shaft that rotates or otherwise moves in accordance with the changes in piston positions that result from operation of the engine 100. A confined space between the two pistons 112 and 116 is filled with a compressible fluid 104, usually a compressible gas. The temperature difference is effected by keeping one portion of the fluid 104, in this instance the portion on the left, in thermal contact with a heat source and by keeping the other portion, in this instance the portion on the right, in thermal contact with a heat sink. With such a configuration, piston 112 is sometimes referred to in the art as an “expansion piston” and piston 116 is sometimes referred to as a “compression piston.” The portions of the fluid are separated by a regenerator 108, which permits appreciable heat transfer to take place to and from the fluid 104 during different portions of the cycle describe below. This heat transfer either preheats or precools the fluid 104 as it transitions from one chamber to the other.
When the engine is in the position shown in
The transition to the configuration shown in
The portion of the cycle to
Finally, a return is made to the configuration of
The net result of the cycle is a correspondence between (1) the mechanical movement of the pistons 112 and 116 and (2) the absorption of heat Qh at temperature Th and the rejection of heat Qc at temperature Tc. The work performed by the pistons 112 and 116 is accordingly W=|Qh−Qc|.
The type of Stirling engine illustrated in
With the displacer-type of Stirling engine 200, fluid 224 that expands with a heat-energy increase is held within an enclosure that also includes a displacer 228. The fluid 224 is typically a gas. One or both sides of the engine 200 are maintained in thermal contact with respective thermal reservoirs to maintain the temperature differential across the engine. In the illustration, the top of the engine 200 corresponds to the cold side and the bottom of the engine 200 corresponds to the hot side. A displacer piston 204 is provided in mechanical communication with the displacer 228 and a power piston 208 is provided in mechanical communication with the fluid 224. Mechanical energy represented by the motion of the power piston 208 may be extracted with any of a variety of mechanical arrangements, with the drawing explicitly showing a crankshaft 216 in mechanical communication with both the displacer and power pistons 204 and 208. The crankshaft is illustrated as mechanically coupled with a flywheel 220, a common configuration. This particular mechanical configuration is indicated merely for illustrative purposes since numerous other mechanical arrangements will be evident to those of skill in the art that may be coupled with the power piston 208 in extracting mechanical energy. In these types of embodiments, the displacer 228 may also have a regenerator function to permit heat transfer to take place to and from the fluid 224 during different portions of the cycle.
It is noted that in the illustrated embodiment, the direct crankshaft provides a displacer motion that is substantially sinusoidal. More generally, a variety of alternative techniques may be used to couple or decouple the motion of the displacer. For instance, alternative displacer motions may be provided through the use of Ringbom-type engines and free piston designs, among others.
When the displacer Stirling engine 200 is in the configuration shown in
In
This basic cycle is repeated in converting thermal energy to mechanical energy. In each cycle, the pressure increases when the displacer 228 is in the top portion of the enclosure 202 and decreases when the displacer 228 is in the bottom portion of the enclosure 202. Mechanical energy is extracted from the motion of the power piston 208, which is preferably 90° out of phase with the displacer piston 204, although this is not a strict requirement for operation of the engine.
Other types of thermodynamic engines make use of similar types of cycles, although they might not involve mechanical work. For instance, thermoelectric engines typically exploit the Peltier-Seebeck effect, which relates temperature differentials to voltage changes. Other physical effects that may be used in converting temperature differentials directly to electrical energy include thermionic emission, pyroelectricity, and thermophotovoltaism. Indirect conversion may sometimes be achieved with the use of magnetohydrodynamic effects.
Embodiments of the invention make use of a thermodynamic engine in generating power, with the thermodynamic engine sometimes being disposed in an ambient environment as illustrated schematically in
In embodiments of the invention, this temperature differential is established by providing a cryogen 308 on one side of the engine 304. As used herein, a “cryogen” refers to any material that has a low-temperature boiling point. In specific embodiments, the cryogen 308 has a boiling point less than −150° C. Examples of cryogens that may be used in certain embodiments are provided in Table I, which also lists some relevant physical properties of such cryogens.
3He
4He
The invention is not intended to be limited by the particular type of thermodynamic engine 304 that is used. While some of the discussion that follows explains operation in the context of a Stirling engine like that described above, this is done merely for illustrative purposes; other types of thermodynamic engines, particularly including thermoelectric, pyroelectric, and thermophotovoltaic engines may be used in alternative embodiments.
The wavy arrows emanating from the cryogen source 308 indicate vaporization of the liquid cryogen. This is a particular form of phase transition that may be induced in substances disposed in an arrangement like that illustrated in
To produce 1 kW of power with this efficiency, 1.35 kW of ambient heat may be extracted with 0.35 kW of ambient heat being rejected. This efficiency may be compared with the efficiency of a typical coal-fired power plant, which typically operate with about a 30% efficiency, generating about 3.3 kW of heat and rejecting 2.3 kW of heat for every kW of power generated.
The efficiencies when using other cryogens may be similarly calculated:
In addition to enabling the achievement of relatively high efficiencies by providing large temperature differences across the engine 304, the use of liquid cryogen sources advantageously exploits the fact that the thermal conductivity of materials is generally reduced at lower temperatures. With thermal conductivities as low as those identified for the example cryogens in Table I, evaporation losses to the environment are relatively slow after initial equilibrium is reached, provided the cryogen source 308 has effective containment. As used herein, references to an “ambient” environment are intended to refer to an environment in which the thermodynamic engine is disposed that is large relative to the volume of the cryogen source 308. Conditions in the ambient environment, such as temperature, pressure, humidity, and the like, are substantially unchanged by operation of the thermodynamic engine. In many instances, the “ambient” environment thus refers to the atmospheric environment where the thermodynamic engine 304 is disposed. While it is possible in some specialized applications to prepare an environment with particular characteristics, such as within a building or other structure that has a controlled temperature and/or humidity, such an environment is considered to be “ambient” only where it is substantially larger than the volume of heat-sink material 308 and substantially unaffected by operation of the thermodynamic engine 304. It is noted that this definition of an “ambient” environment does not require a static environment. Indeed, conditions of the environment may change as a result of numerous factors other than operation of the thermodynamic engine—the temperature, humidity, and other conditions may change as a result of regular diurnal cycles, as a result of changes in local weather patterns, and the like.
In certain instances, conditions of the environment are intentionally manipulated to improve the efficiency of the engine 304. For example, the temperature difference across the engine 304 increased by locally increasing the temperature of a portion of the environment with an external heat source 328. Examples of heat sources that may be used include solar heat sources, nuclear heat sources, as well as burning of coal, oil, natural gas, wood, or the like. These heat sources may themselves represent waste heat that results from other power-generation mechanisms. For example, the heat rejected in a 70%-efficiency coal-burning plant may be directed to increasing the temperature differential across a thermodynamic engine as illustrated in
Alternatively or in addition to the use of an external heat source 328, embodiments of the invention may increase the temperature difference across the engine 304 through combustion of vaporized cryogen. This again represents the use of something that might otherwise be discarded as a waste product and may further increase the operational efficiency of the thermodynamic engine 304. A mechanism for such combustion is illustrated schematically in
The use of certain cryogens may result in a power-generation system that is environmentally benign. For instance, consider the case where the cryogen comprises liquid hydrogen. With a boiling point of 20.4 K, the use of hydrogen provides a Carnot efficiency of the thermodynamic engine of about 93%. Operation of the thermodynamic engine 304 in an ambient environment 300 at standard temperature and pressure thus permits 100 ft3 of liquid hydrogen to be used in the generation of 4.74 kWh of power. Combustion of the vaporized hydrogen with an oxidation source 320 may add an additional 7.93 kWh of power for a total power generation of 12.7 kWh. At current hydrogen prices in high volume, this results in a power-generation cost of about $0.044/kWh, lower than many competitive power-generation methods. The actual cost may be reduced somewhat further by enhancing the efficiency of the thermodynamic engine with heat from the hydrogen combustion. The arrangement is environmentally benign because water is the byproduct of the hydrogen oxidation. Still further efficiencies may be possible by using a portion of the energy generated by the thermodynamic engine for electrolysis of the water as a hydrogen source, but there are numerous processes that produce hydrogen as a byproduct at lower costs than electrolysis.
Methods of the invention may accordingly be summarized with the flow diagram of
Liquid cryogen is provided in thermal communication with the thermodynamic engine at block 408. The specific properties of individual cryogen sources may affect their suitability for specific implementations of the methods. Considerations that be made in selecting a cryogen source include the fact that cryogens with lower boiling points will generally provide greater efficiencies in power generation and that the availability and cost of different cryogens may vary. Additional considerations may account for how byproducts of operating the thermodynamic engine are to be used. For example, if cryogen vapor is to be oxidized in a combustion process, the toxicity of the chemical byproducts of the combustion and the cost of disposing of those byproducts may also affect the choice of cryogen.
Such combustion is indicated in the flow diagram at blocks 416 and 420 in the form of collecting cryogen vapor and subjecting it to combustion at block 420. One example of combustion includes oxidation processes that produce an oxide of the cryogen as a byproduct. As indicated at block 424, heat generated from the combustion may be provided in thermal communication with the thermodynamic engine to enhance the temperature differential that drives the engine. In some embodiments, such an enhancement in temperature differential may also or alternatively be provided with an additional source, as indicated at block 428. While there are a variety of additional heat sources that may be used, it is sometimes advantageous for this heat to be derived from waste heat of a secondary power-generation method.
Energy is extracted from the thermodynamic engine at block 432. This energy may be in the form of mechanical energy, electrical energy, or some other nonheat form of energy depending on the type of thermodynamic engine used. In embodiments that use combustion of cryogen vapor, energy may also be extracted from that part of the process at block 436. The various combination of processes indicated in
Thus, having described several embodiments, it will be recognized by those of skill in the art that various modifications, alternative constructions, and equivalents may be used without departing from the spirit of the invention. Accordingly, the above description should not be taken as limiting the scope of the invention, which is defined in the following claims.
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