The present disclosure is directed toward power machines. More particularly, the present disclosure is related to power machines having a lift cylinder and a self-leveling tilt cylinder.
Power machines, for the purposes of this disclosure, include any type of machine that generates power for the purpose of accomplishing a particular task or a variety of tasks. One type of power machine is a work vehicle. Work vehicles, such as telehandlers, are generally self-propelled vehicles that have a work device, such as a lift arm or boom (although some work vehicles can have other work devices) that can be manipulated to perform a work function. In addition to telehandlers, work vehicles include loaders, excavators, utility vehicles, tractors, and trenchers, to name a few examples.
Telehandlers are frequently equipped with self-leveling hydraulic systems to aid in maintaining the fork inclination constant during lifting movement of the boom. In some designs, a tilt load holding valve is used to maintain pressure within the tilt cylinder during operation. Lift capacity of a telehandler is controlled by the lift cylinder dimensions or system pressure. Increasing lift capacity typically requires higher system pressure, for example achieved using larger hydraulic pumps. Alternatively, lift capacity can be increased by increasing dimensions of the lift cylinder. Both options can be costly and may not be preferred for a variety of reasons.
The discussion above is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
This summary and the abstract are provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. The summary and the abstract are not intended to identify key features or essential features of the claimed subject matter, nor are they intended to be used as an aid in determining the scope of the claimed subject matter.
Disclosed embodiments include power machines, control systems and hydraulic circuits which include a lift cylinder, a tilt cylinder, and a slave cylinder mechanically connected to assist the lift cylinder with raising a boom. With a lift control valve controlled to cause extension of the lift cylinder to raise the boom, pressure from a hydraulic source is provided to the base side of a slave cylinder to aid in raising the boom. Resulting increased pressure on the rod side of the slave cylinder opens load holding valves to provide a hydraulic fluid path between the base side of the tilt cylinder and the base side of the slave cylinder, allowing hydraulic pressure from the base side of the tilt cylinder to be communicated to the base side of the slave cylinder such that tilt cylinder pressure due to a heavy load on a fork implement aids in raising the boom.
In some exemplary embodiments, a power machine (300) having a frame (310), a boom (330) pivotally coupled to the frame, a lift cylinder (333) coupled between the frame and the boom to raise and lower the boom, a slave cylinder (337) coupled between the frame and the boom to aid the lift cylinder in raising the boom, an implement interface (352) to which an implement (350) can be mounted, a tilt cylinder (335) coupled between the boom and the implement interface to control rotation of the implement interface and implement relative to the boom, a power source (362) configured to provide pressurized hydraulic fluid, and a control system (360; 400) configured to control provision of the pressurized hydraulic fluid from the power source to the lift cylinder, the slave cylinder and the tilt cylinder. The control system includes a lift control valve (405) coupling the power source to the lift cylinder. The lift control valve has a neutral (“non-actuated”) position (410) and first and second actuated positions (407, 408) for extending and retracting the lift cylinder. The control system also includes a tilt control valve (365) having a non-actuated position (428) and first and second actuated positions (425, 426) for extending and retracting the tilt cylinder. In some exemplary embodiments, the control system is further configured such that when the tilt control valve is in the neutral position and the lift control valve is in the first actuated position to extend the lift cylinder, pressurized hydraulic fluid is provided through the lift control valve to the slave cylinder to extend the slave cylinder and aid the lift cylinder in raising the boom, and such that extension of the slave cylinder causes increases in pressure in the tilt cylinder, resulting from a load carried by the implement, to be communicated to the slave cylinder to further aid the lift cylinder in raising the boom.
In some exemplary embodiments, the control system (360; 400) further includes a lift load holding valve (415) coupled between the lift control valve (405) and the lift cylinder (333), and a pressure reducing valve (450) coupled between the lift load holding valve (415) and the slave cylinder (337). The control system (360; 400) is further configured such that when the tilt control valve (365) is in the neutral position (428) and the lift control valve (405) is in the first actuated position (407) to extend the lift cylinder (333), pressurized hydraulic fluid is provided through the lift control valve and through the pressure reducing valve (450) to the slave cylinder (337) to extend the slave cylinder and aid the lift cylinder in raising the boom.
In some exemplary embodiments, the control system (360; 400) further includes a tilt load holding valve (370) coupled between the tilt control valve (365) and the tilt cylinder (335), and a slave load holding valve (460) coupled between the slave cylinder (337) and the tilt cylinder (335). The control system (360; 400) is configured such that when the tilt control valve (365) is in the neutral position (428) and the lift control valve (405) is in the first actuated position (407) to extend the lift cylinder, and pressurized hydraulic fluid is provided through the lift control valve and through the pressure reducing valve (450) to the slave cylinder (337) to extend the slave cylinder, extension of the slave cylinder causes the tilt load holding valve (370) and the slave load holding valve (460) to open and communicate increases in pressure in the tilt cylinder (335), resulting from the load carried by the implement (350), to the slave cylinder to further aid the lift cylinder (333) in raising the boom.
In some exemplary embodiments, the tilt load holding valve (370) is coupled between the tilt control valve (365) and one of a base side (430) of the tilt cylinder (335) and a rod side (432) of the tilt cylinder. Opening and closing of the tilt load holding valve is controlled by a pressure differential between the base side of the tilt cylinder and the rod side of the tilt cylinder such that the tilt load holding valve aids in self leveling of the tilt cylinder as the lift cylinder (333) is extended or retracted.
In some exemplary embodiments, the slave load holding valve (460) is coupled between one of the base side (430) of the tilt cylinder (335) and the rod side (432) of the tilt cylinder and one of a base side (465) of the slave cylinder (337) and a rod side (467) of the slave cylinder. Opening and closing of the slave load holding valve is controlled by a pressure differential between the base side of the slave cylinder and the rod side of the slave cylinder.
In some exemplary embodiments, the control system (360; 400) is configured such that extension of the slave cylinder (337) causes increases in pressure differentials between the base side (430) of the tilt cylinder (335) and the rod side (432) of the tilt cylinder, and between the base side (465) of the slave cylinder and the rod side (467) of the slave cylinder, thereby opening the tilt load holding valve (370) and the slave load holding valve (460).
In some exemplary embodiments, the control system (360; 400) further includes a check valve (455) positioned between the pressure reducing valve (450) and the slave cylinder (337). The control system is configured to allow pressurized hydraulic fluid to be provided through the lift control valve (405) and through the pressure reducing valve to the slave cylinder, but to prevent pressurized hydraulic fluid from the slave cylinder from being provided to the lift cylinder (333).
In some exemplary embodiments, a method (500) is provided for controlling a power machine having a frame (310), a boom (330) pivotally coupled to the frame, a lift cylinder (333) coupled between the frame and the boom to raise and lower the boom, a slave cylinder (337) coupled between the frame and the boom to aid the lift cylinder in raising the boom, an implement interface (352) to which an implement (350) can be mounted, a tilt cylinder (335) coupled between the boom and the implement interface to control rotation of the implement interface and implement relative to the boom, a power source (362) configured to provide pressurized hydraulic fluid, and a control system (360, 400) configured to control provision of the pressurized hydraulic fluid from the power source to the lift cylinder, the slave cylinder and the tilt cylinder. The control system includes a lift control valve (405) coupling the power source to the lift cylinder and has a non-actuated position (410) and first and second actuated positions (407, 408) for extending and retracting the lift cylinder. The control system also includes a tilt control valve (365) having a non-actuated position (428) and first and second actuated positions (425, 426) for extending and retracting the tilt cylinder. The method includes actuating (505) the lift control valve (405) to the first actuated position (407) to provide pressurized hydraulic fluid through the lift control valve to the lift cylinder (333) to extend the lift cylinder and raise the boom (330). The method also includes identifying (510) a condition of the tilt control valve (365) being in the non-actuated position (428) while the pressurized hydraulic fluid is provided to the lift cylinder (333) and responsively providing (515) pressurized hydraulic fluid through the lift control valve (405) to the slave cylinder (337) to extend the slave cylinder to aid the lift cylinder in raising the boom (330). The method further includes identifying (520) an increase in pressure in the slave cylinder (337) and responsively causing (525) increases in pressure in the tilt cylinder (335), resulting from a load carried by the implement (350), to be communicated to the slave cylinder to further aid the lift cylinder (333) in raising the boom (330).
In some exemplary embodiments, the step of responsively providing (515) pressurized hydraulic fluid through the lift control valve (405) to the slave cylinder (337) to extend the slave cylinder to aid the lift cylinder (333) in raising the boom (330) further includes providing the pressurized hydraulic fluid through the lift control valve and through a pressure reducing valve (450) to the slave cylinder to extend the slave cylinder and aid the lift cylinder in raising the boom.
In some exemplary embodiments, the step of responsively causing (525) increases in pressure in the tilt cylinder (335), resulting from a load carried by the implement (350), to be communicated to the slave cylinder (337) to further aid the lift cylinder (333) in raising the boom further includes opening a tilt load holding valve (370) and a slave load holding valve (460) to allow the increases in pressure in the tilt cylinder to be communicated to the slave cylinder.
The concepts disclosed in this discussion are described and illustrated with reference to exemplary embodiments. These concepts, however, are not limited in their application to the details of construction and the arrangement of components in the illustrative embodiments and are capable of being practiced or being carried out in various other ways. The terminology in this document is used for the purpose of description and should not be regarded as limiting. Words such as “including,” “comprising,” and “having” and variations thereof as used herein are meant to encompass the items listed thereafter, equivalents thereof, as well as additional items.
Disclosed embodiments are directed to power machines, and control systems or hydraulic circuits used thereon, which include a lift cylinder, a tilt cylinder, and a slave cylinder mechanically connected in parallel with the lift cylinder to raise a boom. With a lift control valve controlled to cause extension of the lift cylinder to raise the boom, pressure from a hydraulic source is provided to the base side of a slave cylinder to aid in raising the boom. Resulting increased pressure on the rod side of the slave cylinder opens load holding valves of the tilt and slave cylinders, allowing hydraulic pressure from the base side of the tilt cylinder to be communicated to the base side of the slave cylinder such that tilt cylinder pressure due to a heavy load on a fork implement aids in raising the boom.
These concepts can be practiced on various power machines. A representative power machine on which the embodiments can be practiced is illustrated in diagrammatic form in
A control system 360 includes a directional valve 365 which selectively connects a hydraulic source 362 to one of a base side and a rod side of tilt cylinder 335 to control rotation of fork implement 350 relative to boom 330. The directional valve 365 then connects the other of the base side and rod side of tilt cylinder 335 to a return line or tank 364. A load holding valve 370 is connected in-line between the directional valve 365 and the base side of tilt cylinder 335. Slave cylinder 337 can be coupled, along with other components which are not illustrated in
Referring now to
As discussed with reference to
In actuated position 425 of tilt control valve 465, base side 430 of tilt cylinder 335 is connected to hydraulic fluid from source 362 through the load holding valve 370 to extend tilt cylinder 335, while rod side 432 of tilt cylinder 335 is connected to the tank return line. In actuated position 426 of valve 365, rod side 432 of tilt cylinder 335 is connected to hydraulic fluid from source 362 and load holding valve 370 couples base side 430 to the tank return line. Thus, as pressure on rod side 432 increases, pressure within base side 430 also increases, opening load holding valve 370 and allowing hydraulic fluid to flow to tank. In non-actuated position 428 of valve 365, both of the base side 430 and rod side 432 of tilt cylinder 335 are disconnected from source 362 and tank 364. Also shown in
In order to facilitate the use of slave cylinder 337 to receive hydraulic fluid from tilt cylinder 335, while also using load holding valve 370 for self-leveling tilt cylinder functions, exemplary embodiments of hydraulic circuit 400 include pressure reducing valve 450, a check valve 455, and a slave cylinder load holding valve 460. Base side 465 of slave cylinder 337 is connected, through slave load holding valve 460 and tilt load holding valve 370, to base side 430 of tilt cylinder 335. Pressure reducing valve 450 is connected to load holding valve 415 and to the output of lift directional valve 405 such that pressure reducing valve 450 receives hydraulic pressure from source 362 when valve 405 is in first actuated position 407 and lift cylinder 333 is being extended to raise boom 330. With tilt control valve 365 in non-actuated position 428 and lift control valve 405 in actuated position 407, pressurized hydraulic fluid from source 362 is provided through load holding valve 415 to base side 417 of lift cylinder 333 to raise boom 350. Pressurized hydraulic fluid is also provided, at a pressure reduced by valve 450, through check valve 455 to base side 465 of slave cylinder 337. With the reduced pressure applied to base side 465, the slave cylinder 337 is extended to aid boom cylinder 333 in lifting heavy loads. As the slave cylinder begins to extend, pressure increases on rod side 467, causing the tilt cylinder load holding valve 370 and the slave cylinder load holding valve 460 to open. Once holding valves 370 and 460 open, forces exerted on the fork implement 350 by a heavy load which cause an increase in pressure on base side 430 of tilt cylinder 335 result in the increased pressure being communicated through load holding valves 370 and 460 to base side 465 of slave cylinder 337. Thus, increased pressures caused by the lifted load are used to help extend slave cylinder 337 and thereby to aid lift cylinder 333 in raising boom 350. Disclosed embodiments thereby increase lifting capacity of boom 330 without increasing the size of lift cylinder 333, increasing the size of the hydraulic pump, etc. During boom lowering, check valve 455 prevents self-leveling hydraulic fluid losses to pressure reducing valve 450.
The above-described method of controlling a power machine, or the hydraulic control system of a power machine, is illustrated in
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. For example, while a particular hydraulic circuit configuration is shown in
This Application is a Section 371 National Stage Application of International Application No. PCT/US2017/049090, filed Aug. 29, 2017 and published, in English, as WO 2018/044871 A1 on Mar. 8, 2018, which claims priority to U.S. Provisional Application No. 62/381,253, filed Aug. 30, 2016. the contents of which are hereby incorporated by reference in their entireties.
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PCT/US2017/049090 | 8/29/2017 | WO | 00 |
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WO2018/044871 | 3/8/2018 | WO | A |
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