The present application is related to Australian Provisional Patent Application No. 2020903435, entitled “Power line stringing system and method” and filed on 24 Sep. 2020 in the name of Infravision Holdings Pty Ltd and Australian Provisional Patent Application No. 2021902353, entitled “Line attachment device” and filed on 30 Jul. 2021 in the name of Infravision Holdings Pty Ltd, the entire content of each of which is incorporated herein by reference as if fully set forth herewith.
The present disclosure relates to a power line stringing system and method. In particular, the present invention relates to a system and method for installing high voltage power line cables on transmission towers.
Stringing high voltage power lines to transmission towers is a difficult, dangerous, and time consuming operation involving helicopters, cable winches, and a large work force of dozens of workers in the field, some of them very highly skilled, such as helicopter pilots and the helicopter crews.
Using helicopters in close proximity to transmission towers is inherently very dangerous as sudden wind gusts can cause accidents with catastrophic consequences. The resources required and cost to conduct such an operation are also immense due to the total number of man hours needed, the high levels of expertise required, the running costs for the helicopter and other equipment, the safety requirements, etc. Helicopters have traditionally been required to perform the power line stringing operation because of the weight of the power line cables, which require powerful aircraft to lift the cables and the ability to hover over the transmission tower while the cable is installed.
However, due to safety concerns, helicopters can only be operated during favourable weather conditions. Even so, due to the dangerous nature of operating a helicopter near transmission towers, accidents happen frequently and insurance for such practices is difficult to obtain and prohibitively expensive. The dozens of highly skilled workers required to perform such an operation is also a significant expense and can impair operations if the required personnel are not available.
It is therefore desirable to provide a safer and more efficient system and method for installing high voltage power line cables on transmission towers.
It is an object of the present invention to substantially overcome or at least ameliorate one or more of the above disadvantages, to meet the above desire, or to provide a useful alternative to the prior art.
In a first aspect, the present disclosure provides a method for installing power line cables on transmission towers, the method comprising:
Optionally, the method further comprises repeating the steps of moving the mobile winch and UAS to a further staging point and operating the UAS and mobile winch to deliver a further line section to a further plurality of transmission towers until the entire series of transmission towers is connected sequentially by the line.
In a preferred embodiment, the method further comprises:
In another preferred embodiment, the method further comprises:
In a preferred embodiment, the method further comprises varying the speed at which the line is deployed from the mobile winch during operation of the UAS in order to control and maintain a relatively constant tension on the line.
In a second aspect, the present disclosure provides a transmission tower line attachment device for attaching to a transmission tower, the attachment device comprising:
Preferably, the line attachment device further comprises a second gate arranged at an inner end of the upper frame, the second gate being adapted to open inwardly in response to an external force.
Further preferably, the second gate is held closed by a frangible link.
Preferably, the resilient first gate is spring mounted to the upper frame.
Preferably, the line attachment device further comprises a second guide arm projecting upwardly from the upper frame.
In a third aspect, the present disclosure provides a hanging sheave arrangement for a transmission tower, the hanging sheave arrangement comprising:
Preferably, the resilient second gate is spring mounted to the upper frame.
Preferably, the hanging sheave arrangement further comprises a second guide arm projecting upwardly from the upper frame.
A preferred embodiment of the invention will now be described by way of specific example with reference to the accompanying drawings, in which:
The present disclosure provides a system and method for installing high voltage power line cables on transmission towers. The system and method uses an Unmanned Aircraft System (UAS) to deploy a primary line from a cable winch onto the transmission towers, before the primary line is used to draw the power line cable onto the transmission towers using the cable winch. In a preferred procedure, a heavier secondary line is drawn onto the transmission towers by the primary line, before the secondary line is then used to draw the power line cable onto the transmission towers.
In the embodiment depicted in
The free end of the primary line 20 is connected to the UAS 30 and the UAS 30 is operated to deliver the primary line 20 to the first transmission tower 70, as the primary winch 10 gradually pays out the primary line 20. By careful operation of the UAS 30, the primary line 20 is slotted into a hanging sheave 71 of the first transmission tower 70, before the UAS 30 delivers the free end of the primary line 20 to the second transmission tower 72. This process is repeated in order to slot the primary line 20 into the hanging sheave 73 of the second transmission tower 72 and subsequently, the hanging sheave 75 of the third transmission tower 74. This process may be repeated for as many transmission towers as is desired.
An embodiment of a suitable hanging sheave 80 is depicted in detail in
In order to slot the primary line 20 carried by the UAS 30 into the hanging sheave 80, the UAS 30 is operated as shown in
One hanging sheave 80 is required for each conductor supported by the transmission tower. When slotting the primary line 20 into a hanging sheave 80, the UAS 30 follows a pre-planned, automated flight profile to align the primary line 20 with the hanging sheave 80. The UAS 30 is then ‘bumped’ by the operator to make any final adjustments necessary to land the primary line 20 on the line guide 88 of the hanging sheave 80.
During the primary line delivery and slotting operation, the payout speed of the primary winch 10 is controlled to maintain a relatively constant tension on the primary line 20 by varying the speed at which the primary line 20 is deployed from the primary winch 10. This helps to avoid the primary line 20 being snagged or entangled in forestry and allows for efficient operation of the UAS 30.
Returning to
The primary winch 10 is then operated in retrieval mode to wind in the primary line 20, while the secondary winch 40 allows the power line cable 50 to be paid out. This draws the power line cable 50 along the path of the primary line 20, thereby replacing the primary line 20 across the transmission towers 70, 72, 74 with the power line cable 50.
In each operation, the weight of primary line 20 will be limited by the capacity of the UAS 30 to carry the desired length of primary line 20. This will often result in the weight of the primary line 20 being insufficient to connect directly to the much heavier power line cable 50. In that instance, the secondary winch 40 is used to deliver a heavier secondary line onto the transmission towers 70, 72, 74, which is subsequently replaced by the power line cable 50 in the same manner.
The limited capacity of the UAS to carry a certain weight of line and the battery range of the UAS will also limit the range of the UAS while carrying a line and how many transmission towers the line can be installed on in one sequence.
The mobile winch 100 is arranged at one end of the sequence of transmission towers 700, at Staging Point A in
A free end of the first line section 200 at Staging Point A is attached to the UAS 300, which is then operated to deliver the first line section 200, via each intervening transmission tower 700, to Staging Point B at the end of the sequence of the first plurality of transmission towers 700. At each transmission tower 700, the first line section 200 is slotted by operation of the UAS 300 into a hanging sheave 710 of the transmission tower 700, before moving on to the next transmission tower 700. When the UAS 300 arrives at Staging Point B, the free end of the first line section 200 is detached from the UAS and secured to a first anchor 610. After tightening the line the opposite end of the first line section 200 is similarly detached from the mobile winch 100 and secured to a second anchor 620. This stage is depicted in
The mobile winch 100 and UAS 300 are then transported to Staging Point C. Here, as depicted in
A further embodiment is depicted in
A free end of the primary line 200 at Staging Point A is attached to the UAS 300, which is then operated to deliver the primary line 200, via each intervening transmission tower 700, to Staging Point C at the other end of the sequence of transmission towers 700. At each transmission tower 700, the primary line 200 is slotted by operation of the UAS 300 into a hanging sheave 710 of the transmission tower 700, before moving on to the next transmission tower 700. When the UAS 300 arrives at Staging Point C, the free end of the primary line 200 is secured to a first anchor 610.
Depending on the range and power of the UAS 300, it may not be possible for the UAS 300 complete the delivery from Staging Point A to Staging Point C in one uninterrupted operation. In such circumstances, it may be necessary to anchor the primary line 200 to a second anchor 620 at an intermediate Staging Point B. This will allow the UAS 300 to be recharged or replaced, so that the operation can then continue to Staging Point C. In the present example, the UAS 300 only has a range of 2 km, so an intermediate Staging Point B is required to complete a 4 km sequence of transmission towers 700.
During the operation of the UAS 300, the payout speed of the primary winch 100 is controlled to maintain a relatively constant tension on the primary line 200 of around 500 N by varying the speed at which the primary line 200 is deployed from the primary winch 100. This helps to avoid the primary line 200 being snagged or entangled in forestry and allows for efficient operation of the UAS 300.
The UAS 300 then returns to Staging Point A or is recovered at Staging Point C and the primary winch 100 is used to partially wind in the primary line 200 to increase the tension in the primary line 200 to around 5000 N. This helps prevent excessive sag occurring at any single span between transmission towers 700 due to localised high wind.
Turning to
The primary winch 100 and secondary winch 400 are then operated in tandem to wind the primary line 200 onto the primary winch 100, while paying out the secondary line 500, maintaining a tension of around 5000 N. This draws the secondary line 500 along the path of the primary line 200 across each of the hanging sheaves 710 and onto the transmission towers 700.
A similar operation can then be performed to install the power line cable by attaching the power line cable to one end of the secondary line 500 and winding in the secondary line 500 back onto the secondary winch 400.
In another embodiment, depicted in
A free end of a first primary line 210 is attached to the UAS 300, which is then operated to deliver the first primary line 210, via each intervening transmission tower 700, to Staging Point B at one end of the sequence of transmission towers 700. At each transmission tower 700, the first primary line 210 is slotted by operation of the UAS 300 into a hanging sheave 710 of the transmission tower 700, before moving on to the next transmission tower 700. When the UAS 300 arrives at Staging Point B, the free end of the first primary line 210 is secured to a first anchor 610.
During this operation, the payout speed of the primary winch 100 is controlled to maintain a relatively constant tension on the first primary line 210 of around 500 N by varying the speed at which the first primary line 210 is deployed from the primary winch 100. This helps to avoid the first primary line 210 being snagged or entangled in forestry and allows for efficient operation of the UAS 300.
The UAS 300 then returns to Staging Point A and the primary winch 100 is used to partially wind in the first primary line 210 to increase the tension in the first primary line 210 to around 5000 N. This helps prevent excessive sag occurring at any single span between transmission towers 700 due to localised high wind. The first primary line 210 can then be cut and anchored to a second anchor 620 at Staging Point A.
Next, a free end of a second primary line 220 is attached to the UAS 300, which is then operated to deliver the second primary line 220, via each intervening transmission tower 700, to Staging Point C at the other end of the sequence of transmission towers 700. At each transmission tower 700, the second primary line 220 is slotted by operation of the UAS 300 into a hanging sheave 710 of the transmission tower 700, before moving on to the next transmission tower 700. When the UAS 300 arrives at Staging Point C, the free end of the second primary line 220 is secured to a third anchor 630.
During this operation, the payout speed of the primary winch 100 is controlled to maintain a relatively constant tension on the second primary line 220 of around 500 N by varying the speed at which the second primary line 220 is deployed from the primary winch 100. This helps to avoid the second primary line 220 being snagged or entangled in forestry and allows for efficient operation of the UAS 300.
The UAS 300 then returns to Staging Point A or can be collected at Staging Point C. The primary winch 100 is used to partially wind in the second primary line 220 to increase the tension in the second primary line 220 to around 5000 N. This helps prevent excessive sag occurring at any single span between transmission towers 700 due to localised high wind.
The second primary line 220 can then be cut from the primary winch 100 and joined to the anchored end of the first primary line 210 to form a continuous combined primary line 230 extending from Staging Point B to Staging Point C. The primary winch 100 and the second anchor 620 can then be removed from Staging Point A.
A secondary winch 400 with a heavier 12 mm secondary line 500 is delivered to Staging Point B and the primary winch 100 is delivered to Staging Point C. The combined primary line 230 is connected at Staging Point C to the empty spool of the primary winch 100 and at Staging Point B to the free end of the secondary line 500 spooled on the secondary winch 400.
The primary winch 100 and secondary winch 400 are then operated in tandem to wind the combined primary line 230 onto the primary winch 100, while paying out the secondary line 500, maintaining a tension of around 5000 N. This draws the secondary line 500 along the path of the combined primary line 230 and onto the transmission towers 700.
A similar operation can then be performed to install the power line cable by attaching the power line cable to one end of the secondary line 500 and winding in the secondary line 500.
The methods of the present disclosure allow a power line cable to be installed across a sequence of transmission towers by the operation of a UAS rather than a helicopter. This greatly simplifies the cable stringing operation and required far fewer resources to accomplish the same end. These methods are also less dangerous than traditional methods and require fewer personnel to operate. All of this results in a much more cost effective, efficient, and safer operation.
An alternative embodiment of a line attachment device 150 arranged on a traditional hanging sheave 101 is depicted in
The line attachment device 150 is mounted to the hanging sheave 101 at attachment points 112 above and below the sheave gate 108. The line attachment device 150 comprises a laterally extending first guide arm 152 that projects laterally and upwardly from the block 104 near the bottom of the sheave gate 108. An upper frame 154 of the line attachment device 150 extends from the block 104 near the top of the sheave gate 108, defining an enclosed throat 156 between the upper frame 154 and the first guide arm 152.
A spring-mounted first gate 158 extends between the upper frame 154 and the first guide arm 152. In the embodiment depicted, the first gate 158 meets the first guide arm 152 at an oblique angle such that the first gate 158 can only open inwardly. It is envisaged that the first gate 158 could be embodied by many different gate mechanisms and any gate mechanism that can open inwardly due to external pressure and is prevented from opening due to internal pressure would suffice. A second guide arm 160 projects vertically from the upper frame 154 from above the first gate 158.
A second gate 162 extends between the upper frame 154 and the first guide arm 152, proximal to the sheave gate 108, and encloses the throat 156 at its lower end. In the embodiment depicted, the second gate 162 is held in the closed position, shown in
In order to slot the line 180 carried by an aerial vehicle 30 into the hanging sheave 101, the aerial vehicle 30 is operated to draw the line 180 over the guide arm 152 and then to lower the line 180 onto the guide arm 152 as shown in
When the line 180 is drawn against the first gate 158, the first gate 158 opens by resiliently pivoting inwardly, as shown in
Once the line 180 is installed across a series of transmission towers in this manner, the line 180 can be replaced by a transmission cable 182, or a heavier gauge line as an intermediate step before replacing that with a transmission cable 182. This is done by attaching a heavier gauge line or cable 182 to one end of the line 180 and drawing it onto the transmission towers by winding in the line 180 from the other end. In this case, the original lighter line 180, acts as a pilot line that is then used to draw a heavier line or cable 182 onto the transmission towers. This is indicated in
Once the cable 182 is installed, the cable 182 can then be drawn taught. This has the effect of drawing the cable 182 forcefully against the second gate 162, as depicted in
Although the invention has been described with reference to specific examples, it will be appreciated by those skilled in the art that the invention may be embodied in many other forms.
Number | Date | Country | Kind |
---|---|---|---|
2020903435 | Sep 2020 | AU | national |
2021902353 | Jul 2021 | AU | national |
2021106947 | Aug 2021 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AU2021/051115 | 9/23/2021 | WO |