Power management system that changes the operating conditions of a battery charger

Information

  • Patent Grant
  • 9219294
  • Patent Number
    9,219,294
  • Date Filed
    Wednesday, August 22, 2012
    12 years ago
  • Date Issued
    Tuesday, December 22, 2015
    9 years ago
Abstract
Some embodiments relate to a power management system. The power management system includes a generator that provides a voltage output to a bus. The bus is adapted to be connected to a load. The power management system further includes a battery charger that is adapted to charge a battery. A generator controller operates the generator and also adjusts operating conditions of the battery charger. In some embodiments, the generator includes an internal combustion engine that drives an alternator. Embodiments are contemplated where the battery charger is adapted to receive power from a primary power source. As an example, the primary power source may be utility power or some other form of generator power.
Description
TECHNICAL FIELD

Embodiments pertain to a power management system, and more particularly to a power management system that changes the operating conditions of a battery charger.


BACKGROUND

Power management systems are used to selectively provide power to various types of power consuming loads. Some power management systems include batteries that are used to start engines and/or generators within the power management system.


The batteries in such conventional power management systems are typically either charged by a primary power or a secondary power source (e.g., the generator) when the primary power source becomes unavailable. These types of systems typically include a battery charger that charges the batteries according to a variety of charging profiles.


One of drawbacks with some of the battery chargers in existing power management systems is that they operate independently of the rest of the power management system. Therefore, the battery chargers provide no feedback to other controls in the power management system limiting the ability of such power management system to operate efficiently and cooperatively.


Another drawback with existing power management systems is that users are unable to adequately monitor the status/health of any of the batteries that are connected to the battery charger. Therefore, the batteries may become unable to start the engine/generator over time due to battery neglect or wear. In addition, since the battery chargers operate independently, users are often unable to respond to situations when the battery has become unsuitable.


Therefore, a need exists for a power management system that is able to monitor and interact with the battery chargers that are included in the power management systems. In addition, the power management system should be able to adjust the charging profile of any battery chargers that are included in the power management system based on data received from other components in the power management system.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a functional block diagram illustrating an example power management system that includes a generator controller which adjusts operating conditions of a battery charger.



FIG. 2 is a functional block diagram similar to FIG. 1 where the generator controller adjusts operating conditions of a plurality of battery chargers.



FIG. 3 is a functional block diagram similar to FIG. 1 where the power management system includes a plurality of generator controllers such that each generator controller is able to adjust operating conditions of one or more battery chargers.





DETAILED DESCRIPTION

The following description and the drawings sufficiently illustrate specific embodiments to enable those skilled in the art to practice them. Other embodiments may incorporate structural, logical, electrical, process, and other changes. Portions and features of some embodiments may be included in, or substituted for, those of other embodiments. Embodiments set forth in the claims encompass all available equivalents of those claims.



FIG. 1 is a functional block diagram illustrating an example power management system 10. The power management system 10 includes a generator 11 that provides a voltage output to a bus 15. The bus 15 is adapted to be connected to a load L.


The power management system 10 further includes a battery charger 20 that is adapted to charge a battery 30. A generator controller 40 operates the generator 11 and also adjusts operating conditions of the battery charger 20.


In some embodiments, the generator 11 includes an internal combustion engine that drives an alternator. It should be noted that other types of generators (i.e., power generation devices) are contemplated without departing from the scope of the invention.


Embodiments are contemplated where the battery charger 20 is adapted to receive power from a primary power source (not shown), As an example, the primary power source may be utility power or some other form of generator power.


In some embodiments, the generator controller 40 displays information relating to a charge level of the battery 30. As an example, the generator controller 40 may display the charging profile that is currently being used by the battery charger 20 to charge the battery 30 (among other operating parameters that are associated with the battery charger 20).


As another example, the generator controller 40 may display the voltage, current and/or temperature at the battery terminals (or some other part of the battery). As yet another example, the generator controller 40 may display faults, warnings and/or other conditions relating to the health of the battery 30 and/or battery charger 20.


In the illustrated example embodiments, the battery charger 20 and generator controller 40 are not located within the same enclosure, it should be noted embodiments are contemplated where the battery charger 20 and generator controller 40 are located within the same enclosure.


As shown in FIG. 1, the battery charger 20 and generator controller 40 exchange data via a communication bus 41 that is connected to the generator controller 40 and the battery charger 20. It be noted that the battery charger 20 and generator controller 40 may exchange data wirelessly.


In the illustrated example embodiments, the power management system 10 further includes a server 50 that is connected to the generator controller over a network (e.g., the Internet, a local network and/or wireless forms of communication). In some embodiments, the server 50 (i) stores information relating to the charge level of the battery 30; (ii) the operation of the power management system 10; and/or (iii) stores information relating to charge profiles that may be utilized by the battery charger 20.


It should be noted that the server 50 may provide commands to the generator controller 40 as to how to adjust the charging profile of the battery charger 20. As an example, data relating to preferred charging profiles for different types of batteries can be added to the server 50 such that the server 50 may be able to provide commands to the generator controller 40 to instruct the battery charger 20 to use an appropriate charging profile for a particular type of battery 30. In addition, a user may interact with the server 50 (or directly with the generator controller 40) to specify a charging profile based on some external condition (e.g., temperature).


In some embodiments, the generator controller 40 may adjust the charging profile utilized by the battery charger 20 in order to increase energy efficiency associated with operating the battery charger 20 when the battery charger receives power from a primary power source. As an example, the generator controller 40 may adjust the charging profile by turning off the battery charger 20 to increase energy efficiency associated with operating the battery charger 20 when the battery charger 20 receives power from a primary power source.



FIG. 2 shows an example embodiment of the power management system 10 where the battery charger 20 is part of a plurality of battery chargers 20, 21 such that the generator controller 40 adjusts operating conditions of at least one of the battery chargers 20, 21. It should be noted that although only two battery chargers 20, 21 are shown in FIG. 2, any number of battery chargers may be included in the power management system 10.


In the illustrated example embodiment, each battery charger 20, 21 exchanges data with the other battery charger 20, 21 in order to adjust operating conditions of at least one of the battery chargers 20, 21. It should be noted that data may be exchanged between the battery chargers 20, 21 via a communication bus 25 (or wirelessly).


Embodiments are contemplated where one or more of the battery chargers are adapted to charge a plurality of batteries. In the example embodiment that is illustrated in FIG. 2, battery charger 21 is adapted to charge a plurality of batteries 32B, 32C.



FIG. 3 shows an example embodiment of the power management system 10 where the power management system 10 includes a plurality of generators 11, 12 that each provide a voltage output to the bus 15 where the bus is adapted to be connected to the load L. In the example embodiment that is shown in FIG. 3, the power management system 10 further includes a plurality of battery chargers 20, 21, 22, 23 that are adapted to charge a plurality of batteries 32A, 32B, 32C, 32D, 32E, 32F. It should be noted that while the generators 11, 12 are shown as providing power to the load L in parallel, the generators 11, 12 may not necessarily be hooked up in parallel.


The power management system 10 further includes a plurality of generator controllers 40, 42 that each operates one of the respective generators 11, 12. In addition, each of the generator controllers 40, 42 adjusts operating conditions of one or more corresponding battery chargers 20, 21, 22, 23 that are connected to the respective generator controllers 40, 42.


In the example embodiment that is illustrated in FIG. 3, generator controller 40 operates battery chargers 20, 21 and generator controller 42 operates battery chargers 22, 23. It should be noted that although only two battery chargers are shown per generator controller 40, 42, any number of battery chargers may be included for each generator controller in the power management system 10.


As shown in FIG. 3, the server 50 may be connected to at least some of the generator controllers 40, 42 such that the server 50 collects data related to each of the corresponding battery chargers 20, 21, 22, 23 that are associated with the respective generator controllers 40, 42. In some embodiments, the server 50 may collect data related to one, some or each of the corresponding batteries 32A, 32B, 32C, 32D, 32E, 32F that are associated with the respective battery chargers 20, 21, 22, 23.


The Abstract is provided to comply with 37 C.F.R. Section 1.72(b) requiring an abstract that will allow the reader to ascertain the nature and gist of the technical disclosure. It is submitted with the understanding that it will not be used to limit or interpret the scope or meaning of the claims. The following claims are hereby incorporated into the detailed description, with each claim standing on its own as a separate embodiment.

Claims
  • 1. A power management system comprising: a secondary power source that includes a generator, wherein the generator includes an internal combustion engine and an alternator that provides a voltage output to a bus, wherein the bus is adapted to be connected to a load and to a primary power source such that secondary power source provides power to the load when the primary power source becomes unavailable;a battery charger that is adapted to charge a battery, wherein the battery charger is part of a plurality of battery chargers such that the generator controller adjusts operating conditions of at least one of the battery chargers; anda generator controller that operates the generator, wherein the generator controller adjusts operating conditions of the battery charger, wherein each battery charger exchanges data with the other battery chargers in the plurality of battery chargers in order to adjust operating conditions of at least one of the battery chargers.
  • 2. The power management system of claim 1, wherein the primary power source is utility power.
  • 3. The power management system of claim 1, wherein the generator controller displays information relating to a charge level of the battery.
  • 4. The power management system of claim 1, wherein the generator controller displays information relating to operating parameters of the battery charger.
  • 5. The power management system of claim 1, wherein the battery charger and generator controller are located within the same enclosure.
  • 6. The power management system of claim 1, wherein the battery charger and generator controller exchange data via a communication bus that is connected to the generator controller and the battery charger.
  • 7. The power management system of claim 1, further comprising a server that is connected to the generator controller over the network, wherein the server stores information relating to the charge level of the energy storage device and the operation of the power management system.
  • 8. The power management system of claim 1, further comprising a server that is connected to the generator controller over the network, wherein the server stores information relating to charge profiles that may be utilized by the battery charger.
  • 9. The power management system of claim 8, wherein the server provides commands to the generator controller as to how to adjust the charging profile of the battery charger.
  • 10. The power management system of claim 8, wherein the generator controller adjusts the charging profile in order to increase energy efficiency associated with operating the battery charger when the battery charger receives power from a primary power source.
  • 11. The power management system of claim 10, wherein the generator controller adjusts the charging profile by turning off the battery charger to increase energy efficiency associated with operating the battery charger when the battery charger receives power from a primary power source.
  • 12. The power management system of claim 1, wherein the battery charger is adapted to charge a plurality of batteries.
  • 13. The power management system of claim 1, wherein the battery charger is part of a plurality of battery chargers such that the generator controller adjusts operating conditions of at least one of the battery chargers, and wherein each battery charger is adapted to charge a plurality of batteries.
  • 14. A power management system comprising: a plurality of secondary power sources that each include a generator such that each generator includes an internal combustion engine and an alternator that provides a voltage output to a bus, wherein the bus is adapted to be connected to a load and to a primary power source such that at least one secondary power source provides power to the load when the primary power source becomes unavailable;a plurality of battery chargers that is adapted to charge a plurality of batteries; anda plurality of generator controllers that each operate one of the respective generators, wherein each of the generator controllers adjusts operating conditions of a corresponding battery charger that is connected to the respective generator controller; anda server that is connected to at least some of the generator controllers such that the server collects data related to each of the corresponding battery chargers that are associated with the respective generator controllers, wherein each battery charger exchanges data with the other battery chargers in the plurality of battery chargers in order to adjust operating conditions of at least one of the battery chargers.
  • 15. The power management system of claim 14, wherein the server collects data related to each of the corresponding batteries that are associated with the respective battery chargers.
  • 16. A power management system comprising: a secondary power source that includes a generator, wherein the generator includes an internal combustion engine and an alternator that provides a voltage output to a bus, wherein the bus is adapted to be connected to a load and to a primary power source such that secondary power source provides power to the load when the primary power source becomes unavailable;a battery charger that is adapted to charge a battery;a generator controller that operates the generator, wherein the generator controller stores a variety of different charging profiles for different types of batteries, wherein the generator controller determines the type of battery and adjusts operating conditions of the battery charger based on the type of battery; anda server that is connected to the generator controller over the network, wherein the server stores information relating to charge profiles that is utilized by the battery charger for different types of batteries.
  • 17. The power management system of claim 16, wherein the server provides commands to the generator controller as to how to adjust the charging profile of the battery charger based on the type of battery.
US Referenced Citations (138)
Number Name Date Kind
1095967 Lister May 1914 A
1660397 Sayles Feb 1928 A
1898370 Hughes et al. Feb 1933 A
2152405 Dreischerf Mar 1939 A
2564957 William Aug 1951 A
2692953 Markett, Jr. Oct 1954 A
2729750 Owen Jan 1956 A
2772385 Kenneth et al. Nov 1956 A
2866907 William Dec 1958 A
3108190 Gebhard Oct 1963 A
3484681 Grady, Jr. Dec 1969 A
3616872 Taylor Nov 1971 A
3646356 Hoffman Feb 1972 A
3696283 Ackley Oct 1972 A
3720839 Spahr Mar 1973 A
3835362 Greene Sep 1974 A
3874472 Deane Apr 1975 A
3890556 Melling et al. Jun 1975 A
3904947 Crews Sep 1975 A
3917017 Deane Nov 1975 A
3949289 Day Apr 1976 A
4019111 Bennefeld Apr 1977 A
4052656 Lavell et al. Oct 1977 A
4058759 Halfhill Nov 1977 A
4081738 Roller Mar 1978 A
4082992 Day Apr 1978 A
4156836 Wiley May 1979 A
4161682 Corvette Jul 1979 A
4309644 Reimers et al. Jan 1982 A
4314193 Mortonson Feb 1982 A
4336485 Stroud Jun 1982 A
4345197 Wheadon et al. Aug 1982 A
4346338 Nakamoto et al. Aug 1982 A
4347473 Stroud Aug 1982 A
4348628 Loucks Sep 1982 A
4348629 Sievers Sep 1982 A
4361796 Akita et al. Nov 1982 A
4396880 Windebank Aug 1983 A
4488198 Christen et al. Dec 1984 A
4604565 Yokota et al. Aug 1986 A
4616162 Radomski Oct 1986 A
4636706 Bowman et al. Jan 1987 A
4757249 Farber et al. Jul 1988 A
4829228 Buetemeister May 1989 A
5002840 Klebenow et al. Mar 1991 A
5097194 Walton et al. Mar 1992 A
5122722 Goedken et al. Jun 1992 A
5166596 Goedken Nov 1992 A
5204610 Pierson et al. Apr 1993 A
5206579 Kawate et al. Apr 1993 A
5233229 Kohl et al. Aug 1993 A
5254936 Leaf et al. Oct 1993 A
5316868 Dougherty et al. May 1994 A
5325497 Jaffe et al. Jun 1994 A
5420493 Hargadon et al. May 1995 A
5422517 Verney et al. Jun 1995 A
5438225 Berger Aug 1995 A
5488283 Dougherty et al. Jan 1996 A
5504416 Holloway et al. Apr 1996 A
5659240 King Aug 1997 A
5689174 Pacheco, Sr. Nov 1997 A
5803215 Henze et al. Sep 1998 A
5844325 Waugh et al. Dec 1998 A
5850136 Kaneko Dec 1998 A
5977744 Williams et al. Nov 1999 A
5986431 Hayes Nov 1999 A
6127798 Lansang et al. Oct 2000 A
6204632 Nierescher et al. Mar 2001 B1
6215277 Renehan Apr 2001 B1
6215282 Richards et al. Apr 2001 B1
6222343 Crisp et al. Apr 2001 B1
6229279 Dierker May 2001 B1
6275001 Dierker Aug 2001 B1
6331761 Kumar et al. Dec 2001 B1
6333619 Chavez et al. Dec 2001 B1
6466024 Rogers Oct 2002 B1
6734651 Cook et al. May 2004 B2
6801014 Chitsazan et al. Oct 2004 B1
6815931 Wells et al. Nov 2004 B1
6831464 Yang Dec 2004 B2
6924621 Jabaji et al. Aug 2005 B2
6930469 Krieger et al. Aug 2005 B2
7061138 Richter Jun 2006 B2
7061209 Mori Jun 2006 B2
7164214 Eisenberger et al. Jan 2007 B2
7189125 Okuyama Mar 2007 B2
7208915 Kubota et al. Apr 2007 B2
7235898 Jones, III et al. Jun 2007 B1
7456611 Mullett et al. Nov 2008 B2
7570011 Waikar et al. Aug 2009 B2
7573145 Peterson Aug 2009 B2
7591331 Glonner et al. Sep 2009 B2
7642753 Simpson et al. Jan 2010 B2
7855466 Bax Dec 2010 B2
7872362 Kato et al. Jan 2011 B2
7884502 Lyman et al. Feb 2011 B2
7999405 Peterson Aug 2011 B2
8004110 Kouwa Aug 2011 B2
8022572 Vyas et al. Sep 2011 B2
8076900 Brown Dec 2011 B1
8169755 Sugita May 2012 B2
8314587 White et al. Nov 2012 B2
8354818 Louch et al. Jan 2013 B2
8441228 Brabec May 2013 B2
8749193 Sullivan Jun 2014 B1
8829855 Albsmeier et al. Sep 2014 B2
20030122360 Badr et al. Jul 2003 A1
20040164709 Kapsokavathis et al. Aug 2004 A1
20040189254 Kapsokavathis et al. Sep 2004 A1
20050189923 Ohishi et al. Sep 2005 A1
20050275372 Crowell Dec 2005 A1
20060055377 Okubo et al. Mar 2006 A1
20070276547 Miller Nov 2007 A1
20080136371 Sutardja Jun 2008 A1
20080231117 Bucur et al. Sep 2008 A1
20090039705 Lyman et al. Feb 2009 A1
20100052614 Mariels Mar 2010 A1
20100253290 Hammerstrom Oct 2010 A1
20110018340 Patterson Jan 2011 A1
20110084650 Kaiser et al. Apr 2011 A1
20110101778 Yang May 2011 A1
20110175357 Navetta Jul 2011 A1
20110215641 Peterson et al. Sep 2011 A1
20110227537 Maleus Sep 2011 A1
20110241611 Watanabe et al. Oct 2011 A1
20110281679 Larrabee et al. Nov 2011 A1
20110291621 Iles et al. Dec 2011 A1
20120074893 Cole Mar 2012 A1
20120095612 Rivers et al. Apr 2012 A1
20120112702 Steigerwald et al. May 2012 A1
20120139486 Holland Jun 2012 A1
20120175876 Pendray et al. Jul 2012 A1
20120239214 Nakashima et al. Sep 2012 A1
20120256483 Nakashima et al. Oct 2012 A1
20130073126 Kumar et al. Mar 2013 A1
20140070760 Albsmeier et al. Mar 2014 A1
20140084598 Albsmeier et al. Mar 2014 A1
20140210401 Di Cristofaro Jul 2014 A1
Foreign Referenced Citations (16)
Number Date Country
2213018 May 2001 CA
102008051078 Apr 2009 DE
1568533 Aug 2005 EP
06-022503 Jan 1994 JP
06022503 Jan 1994 JP
01-117629 May 1998 JP
01117629 May 1998 JP
2000-308208 Nov 2000 JP
2003-155968 May 2003 JP
2005-264860 Sep 2005 JP
2005-0264860 Sep 2005 JP
2012-147633 Aug 2012 JP
2012147633 Aug 2012 JP
101132770 Apr 2012 KR
WO-2008070163 Jun 2008 WO
WO-2011088450 Jul 2011 WO
Non-Patent Literature Citations (27)
Entry
“European Application Serial No. 13180339.7, European Search Report dated Dec. 4, 2013”, 8 pgs.
“European Application Serial No. 13183671.0, European Search Report mailed Jan. 31, 2014”, 11 pgs.
U.S. Appl. No. 13/627,056, Non Final Office Action mailed Feb. 28, 2014, 11 pgs.
“European Application Serial No. 13182040.9, European Search Report mailed Feb. 3, 2014”, 11 pgs.
“U.S. Appl. No. 13/606,488, Non Final Office Action mailed Nov. 13, 2014”, 29 pgs.
“U.S. Appl. No. 13/627,056, Notice of Allowance mailed May 27, 2014”, 8 pgs.
“U.S. Appl. No. 13/627,056, Response filed May 15, 2014 to Non Final Office Action mailed Feb. 28, 2014”, 8 pgs.
“DC Generator and Battery Charger for marine and mining remote sites”, American Power Systems, Inc.; [Online]. Retrieved from the Internet: <http://www.americanpowerinc.com/dc%20gen.htm>, (2011), 3 pgs.
U.S. Appl. No. 13/606,488, Examiner Interview Summary mailed Jun. 29, 2015, 4 pgs.
U.S. Appl. No. 13/606,488, Non Final Office Action mailed Apr. 27, 2015, 46 pgs.
U.S. Appl. No. 13/606,488, Response filed Jul. 15, 2015 to Non Final Office Action mailed Apr. 27, 2015, 9 pgs.
Chinese Application Serial No. 201310392335.8, Office Action mailed Apr. 3, 2015, (w/ English Summary), 9 pgs.
Chinese Application Serial No. 201310430572.9, Office Action mailed Mar. 2, 2015, (w/ English Summary), 9 pgs.
“Electropaedia (State of Charge (SOC) Determination”, Electropaedia, mpoweruk, [Online]. Retrieved from the Internet: <web.archive.org/web/20080509145838/http://www.mpoweruk.com/soc.htm),>, (Apr. 9, 2015), 5 pgs.
“Engine—Definition from Merriam Webster Online Dictionary”, [online]. Retrieved from the Internet: <https://web.archive.org/web/20090425162817/http://www.merriam-webster.com/dictionary/engine>, (Apr. 14, 2015), 2 pgs.
European Application Serial No. 13183671.0, Response filed Oct. 1, 2014 to European Search Report mailed Jan. 31, 2014, 22 pgs.
“Greenwood Car Show needs Volunteers”, Doree, [online]. Retrieved from the Internet:<http://www.phinneywood.com/2009/06/page/7/>, (Apr. 15, 2015), 8 pgs.
“Starting and Charging”, Firestone, [online]. Retrieved from the Internet<https://web.archive.org/web/20120301011512/http://m.fcacmobile.com/auto—service/starting—and—charging>, (Apr. 15, 2015), 2 pgs.
“Application Serial No. 13/606,488, Response filed Feb. 9, 2015 to Non Final Office Action mailed Nov. 13, 2014”, 10 pgs.
“Chinese Application Serial No. 201310361761.5, Office Action mailed Apr. 3, 2015”, (w/ English Translation), 11 pgs.
“European Application Serial No. 13180339.7, Response filed Aug. 19, 2014 to Office Action mailed Dec. 16, 2013”, 16 pgs.
“European Application Serial No. 13182040.9, Response filed Sep. 10, 2014 to European Search Report mailed Feb. 3, 2014”, 12 pgs.
“European Application Serial No. 13183671.0, Response filed Oct. 1, 2014 to European Search Report mailed Jan. 31, 2014”, 22 pgs.
“U.S. Appl. No. 13/606,488, Final Office Action mailed Sep. 1, 2015”, 36 pgs.
“Battery keeps dying”, 88 Cutty Classic, OldsPower.com, [online]. [retrieved on Jul. 29, 2015]. Retrieved from the Internet: <http://www.oldspower.com/vb/showthread.php?t=52200>, (Mar. 9, 2010), 3 pgs.
“Effects of AC Ripple Current on VRLA Battery Life”, Emerson Network Power, [online]. [retrieved Jul. 1, 2015] Retrieved from the Internet: <http://www.emersonnetworkpower.com/documentation/enus/brands/liebert/documents/white%20papers/effects%20of%020ac%20ripple%20current%20on%20vrla%20battery%20life.pdf>, (2009 & 2010), 8 pgs.
Khanna, Bhishm, “What is the difference between Diesel Engine and External Combustion Engine”, Preserve Article, saved to Wayback Machine Internet Archive Oct 19 2011, [online]. [retrieved on Aug. 21, 2015]. Retrieved from the Internet: <http://web.archive.org/web/20111019102913/http://www.preservearticles.com/201012302049/difference-between-diesel-engineand-extern>, (Dec. 30, 2010), 4 pgs.
Related Publications (1)
Number Date Country
20140055081 A1 Feb 2014 US