One mode of carrying out the invention is described below as a preferred embodiment.
The engine EG1 is an internal combustion engine that has especially high operation efficiency at a specific drive point (defined by a specified combination of rotation speed and torque). The engine EG2 is an internal combustion engine that is operable with high efficiency in a wide rotation speed range from an idling rotation speed to a maximum rotation speed of the driveshaft 65. The engines EG1 and EG2 are respectively under control of engine electronic control units (hereafter referred to as engine ECUs) 24 and 25. The engine ECUs 24 and 25 receive signals from various sensors measuring and detecting the operating conditions of the engines EG1 and EG2 and perform required series of operation control including fuel injection control, ignition control, and intake air flow regulation. The engine ECUs 24 and 25 communicate with the hybrid electronic control unit 70 to control the operations of the engines EG1 and EG2 in response to control signals sent from the hybrid electronic control unit 70 and to output data regarding the operating conditions of the engines EG1 and EG2 to the hybrid electronic control unit 70 according to the requirements.
The motor MG1 is a synchronous motor generator that has especially high efficiency of power generation when the engine EG1 is driven at the specific drive point of attaining the especially high operation efficiency. The motor MG2 is a synchronous motor generator that is capable of outputting a maximum possible torque to the driveshaft 65 on a start of the hybrid vehicle 20 in a rotation stop state of the driveshaft 65. The motors MG1 and MG2 are connected to a battery 50 via inverters 41 and 42 to be driven with a supply of electric power from the battery 50 and to supply the generated electric power to the battery 50. The motors MG1 and MG2 are driven and controlled by a motor electronic control unit (hereafter referred to as motor ECU) 40. The motor ECU 40 also manages and controls the battery 50 and calculates a remaining charge level or state of charge (SOC) of the battery 50 from an amount of charge-discharge current measured by an electric current sensor (not shown) attached to an output terminal of the battery 50. The motor ECU 40 communicates with the hybrid electronic control unit 70 to control the operations of the motors MG1 and MG2 in response to control signals sent from the hybrid electronic control unit 70 and to output data regarding the operating conditions of the motors MG1 and MG2 and the state of the battery 50 to the hybrid electronic control unit 70 according to the requirements.
The hybrid electronic control unit 70 is constructed as a microprocessor including a CPU 72, a ROM 74 that stores processing programs, a RAM 76 that temporarily stores data, input and output ports (not shown), and a communication port (not shown). The hybrid electronic control unit 70 receives, via its input port, an ignition signal from an ignition switch 80, a gearshift position SP or a current setting position of a gearshift lever 81 from a gearshift position sensor 82, an accelerator opening Acc or the driver's depression amount of an accelerator pedal 83 from an accelerator pedal position sensor 84, a brake pedal position BP or the driver's depression amount of a brake pedal 85 from a brake pedal position sensor 86, and a vehicle speed V from a vehicle speed sensor 88. The hybrid electronic control unit 70 outputs driving signals to the clutches C1 and C2 via its output port. The hybrid electronic control unit 70 establishes communication with the engine ECUs 24 and 25 and the motor ECU 40 via its communication port to receive and send diversity of control signals and data from and to the engine ECUs 24 and 25 and the motor ECU 40 as mentioned above.
The hybrid vehicle 20 of the embodiment having the configuration described above is drivable in a first drive pattern and in a second drive pattern. In the first drive pattern, the hybrid vehicle 20 runs with the output power of the motor MG2 in the OFF position of the clutch C2. In the second drive pattern, the hybrid vehicle 20 runs with the output power of the engine EG2 in the ON position of the clutch C2.
In the first drive pattern, the clutch C1 is generally set in the OFF position. The hybrid vehicle 20 accordingly runs with only the output power of the motor MG2, while the engine EG2 is at a stop. The first drive pattern is adopted on a start of the hybrid vehicle 20 or in a low vehicle speed range. In the first drive pattern, the engine EG1 starts in response to a decrease in state of charge SOC of the battery 50, which supplies electric power to the motor MG2, below a lower control limit. The motor MG1 uses the output power of the engine EG1 to generate electric power and supplies the generated electric power to the battery 50. In this state, the engine EG1 and the motor MG1 are driven at drive points of the highest power generation efficiency. The engine EG1 stops its operation in response to an increase in state of charge SOC of the battery 50 over an upper control limit. The state of charge SOC of the battery 50 is thus regulated in the range between the lower control limit and the upper control limit with supplying electric power to the motor MG2. In the first drive pattern, the clutch C1 may be set in the ON position to connect the engine EG2 to the crankshaft 26 of the engine EG1. In this case, the motor MG1 uses the total output power of the engines EG1 and EG2 to generate electric power.
In the second drive pattern, the hybrid vehicle 20 is not drivable below a specific vehicle speed corresponding to a lower rotation speed limit of the engine EG2, since the engine EG2 is directly connected to the driveshaft 65. In this embodiment, the second drive pattern is adopted in an intermediate vehicle speed range (for example, a speed range of not lower than 20 km/h or 30 km/h) that allows operation of the engine EG2 at a relatively high efficiency. In the second drive pattern, when a relatively low torque is set as the torque to be output to the driveshaft 65 based on the driver's depression amount of the accelerator pedal 83 and the vehicle speed V, the clutch C1 is set in the OFF position and the hybrid vehicle 20 runs mainly with the output power of the engine EG2. The motor MG2 is driven in an allowable range of the battery 50 when the output power of the engine EG2 is excessively greater or insufficiently smaller than the power to be output to the driveshaft 65. In this state, the engine EG1 and the motor MG1 are operated in the same manner as the first drive pattern. When a relatively high torque is set as the torque to be output to the driveshaft 65, on the other hand, the clutch C1 is set in the ON position to connect the engine EG1 and the motor MG1 to the driveshaft 65. In this case, the hybrid vehicle 20 runs mainly with the total output power of the engines EG1 and EG2. The motors MG1 and MG2 are driven in the allowable range of the battery 50 when the total output power of the engines EG1 and EG2 is excessively greater or insufficiently smaller than the power to be output to the driveshaft 65.
The description regards the operations of the hybrid vehicle 20 of the embodiment having the configuration discussed above.
In the drive control routine, the CPU 72 of the hybrid electronic control unit 70 first inputs various data required for control, that is, the accelerator opening Acc from the accelerator pedal position sensor 84 and the vehicle speed V from the vehicle speed sensor 88 (step S100) The CPU 72 then sets a torque demand Td* to be output to the driveshaft 65 as a required torque of the hybrid vehicle 20, based on the input accelerator opening Acc and the input vehicle speed V (step S110) . A concrete procedure of setting the torque demand Td* in this embodiment stores in advance variations in torque demand Td* against the accelerator opening Acc and the vehicle speed V as a torque demand setting map in the ROM 74 and reads the torque demand Td* corresponding to the given accelerator opening Acc and the given vehicle speed V from this torque demand setting map. One example of the torque demand setting map is shown in
The CPU 72 subsequently compares the input vehicle speed V with a preset reference speed Vref (step S120). The reference speed Vref is set as a criterion for determining whether the clutch C2 is to be set in the ON position to drive the hybrid vehicle 20 mainly with the output power of the engine EG2. The reference speed Vref is, for example, 20 km/h or 30 km/h. When the input vehicle speed V is lower than the preset reference speed Vref, the first drive pattern is adopted to drive the hybrid vehicle 20 with only the output power of the motor MG2. The CPU 72 accordingly sets the clutch C2 in the OFF position (step S125) and the clutch C1 in the OFF position (step S130). The CPU 72 then gives drive commands to the engine ECU 24 and the motor ECU 40 to drive the engine EG1 and the motor MG1 according to the state of charge SOC of the battery 50 (step S135). When the state of charge SOC of the battery 50 is below the lower control limit, in response to the received drive commands, the engine ECU 24 and the motor ECU 40 respectively perform fuel injection and ignition control of the engine EG1 and switching control of switching elements included in the inverter 41 for the motor MG1 to drive the engine EG1 and the motor MG1 at respective drive points of the highest power generation efficiency. When the state of charge SOC of the battery 50 exceeds the upper control limit, in response to the received drive commands, the engine ECU 24 and the motor ECU 40 respectively stop the fuel injection and ignition control of the engine EG1 and perform the switching control of the switching elements included in the inverter 41 for the motor MG1 to stop the operations of the engine EG1 and the motor MG1.
The CPU 72 sets both a target rotation speed Ne2* and a target torque Te* of the engine EG2 to 0 to stop the operation of the engine EG2 (step S140), and subsequently sets the torque demand Td* to a torque command Tm2* of the motor MG2 (step S150). After setting the target rotation speed Ne2* and the target torque Te2* of the engine EG2 and the torque command Tm2* of the motor MG2, the CPU 72 transmits the settings of the target rotation speed Ne2* and the target torque Te2* to the engine ECU 25 and the setting of the torque command Tm2* to the motor ECU 40 (step S160) and exits from this drive control routine. The engine ECU 25 receives the target rotation speed Ne2* and the target torque Te2* and stops the fuel injection control and the ignition control of the engine EG2 to stop the operation of the engine EG2. The motor ECU 40 receives the torque command Tm2* and performs switching control of switching elements included in the inverter 42 to drive the motor MG2 with the torque command Tm2*.
When the input vehicle speed V is not lower than the preset reference speed Vref, the CPU 72 selects the second drive pattern to set the clutch C2 in the ON position (step S165) and compares the torque demand Td* with a preset reference torque Tref (step S170). The reference torque Tref is used as a criterion for determining whether the clutch C1 is to be set in the ON position to connect the engine EG1 and the motor MG1 to the driveshaft 65. The reference torque Tref is set based on a maximum engine torque T2max possibly output from the engine EG2 and a maximum motor torque Tm2max possibly output from the motor MG2 at a rotation speed Nd of the driveshaft 65. In this embodiment, the reference torque Tref is set to be greater than the maximum engine torque T2max but to be smaller than the sum of the maximum engine torque T2max and the maximum motor torque Tm2max. When the torque demand Td* is less than the preset reference torque Tref, the hybrid vehicle 20 is to be driven mainly with the output power of the engine EG2. The CPU 72 accordingly sets the clutch C1 in the OFF position (step S180) and, as in the case of the first drive pattern, gives drive commands to the engine ECU 24 and the motor ECU 40 to drive the engine EG1 and the motor MG1 according to the state of charge SOC of the battery 50 (step S185). The CPU 72 compares the maximum engine torque T2max possibly output from the engine EG2 with the torque demand Td* and sets the smaller to the target torque Te2* of the engine EG2 (step S190). The CPU 72 then sets a difference between the torque demand Td* and the target torque Te2* to the torque command Tm2* of the motor MG2 (step S200). After setting the target torque Te2* of the engine EG2 and the torque command Tm2* of the motor MG2, the CPU 72 transmits the setting of the target torque Te2* to the engine ECU 25 and the setting of the torque command Tm2* to the motor ECU 40 (step S210) and exits from this drive control routine. The engine ECU 25 receives the target torque Te2* and performs the fuel injection control and the ignition control to enable output of the target torque Te2* from the engine EG2. The motor ECU 40 receives the torque command Tm2* and performs the switching control of the switching elements included in the inverter 42 to drive the motor MG2 with the torque command Tm2*.
When the torque demand Td* is not less than the preset reference torque Tref, on the other hand, both the engines EG1 and EG2 are required to output the power for driving the hybrid vehicle 20. The CPU 72 accordingly sets the clutch C1 in the ON position (step S220), and compares half the torque demand Td* (Td*/2) with a maximum engine torque Tlmax possibly output from the engine EG1 and with the maximum engine torque T2max possibly output from the engine EG2 and sets the respective smaller values to the target torques Tel* and Te2* of the engines EG1 and EG2 (step S230). The torque commands Tm1* and Tm2* of the motors MG1 and MG2 are then set, based on the sum of the target torque Te1* and the target torque Te2* of the engines EG1 and EG2 and the torque demand Td* (step S240). A torque Tm is given as a difference between the torque demand Td* and the sum of the target torques Te1* and Te2*. When the calculated torque Tm is smaller than the maximum motor torque Tm2max possibly output from the motor MG2, the CPU 72 sets the calculated torque Tm to the torque command Tm2* of the motor MG2 and 0 to the torque command Tm1* of the motor MG1. When the calculated torque Tm is not smaller than the maximum motor torque Tm2max, the CPU 72 sets the maximum motor torque Tm2max to the torque command Tm2* of the motor MG2 and a differential torque as a difference between the calculated torque Tm and the maximum motor torque Tm2max to the torque command Tm1* of the motor MG1.
After setting the target torques Te1* and Te2* of the engines EG1 and EG2 and the torque commands Tm1* and Tm2* of the motors MG1 and MG2, the CPU 72 transmits the settings of the target torques Te1* and Te2* to the engine ECUs 24 and 25 and the settings of the torque commands Tm1* and Tm2* to the motor ECU 40 (step S250) and exits from the drive control routine.
As described above, the hybrid vehicle 20 of the embodiment has the simple structure including the two clutches C1 and C2 in addition to the two engines EG1 and EG2 and the two motors MG1 and MG2. The hybrid vehicle 20 of the embodiment selects either the first drive pattern or the second drive pattern to have the higher operation efficiency according to the vehicle speed V. The first drive pattern sets the clutch C2 in the OFF position and causes the hybrid vehicle 20 to run with only the output power of the motor MG2. The second drive pattern sets the clutch C2 in the ON position and causes the hybrid vehicle 20 to run mainly with the output power of the engine EG2. This arrangement desirably enhances the total energy efficiency.
The hybrid vehicle 20 of the embodiment selects the first drive pattern on a start of the hybrid vehicle 20 or in a low vehicle speed range. The first drive pattern sets the clutch C1 in the OFF position and causes the hybrid vehicle 20 to run with only the output power of the motor MG2 at a stop of the engine EG2. This arrangement disconnects the engine EG2 from the driveshaft 65 and accordingly enhances the total energy efficiency. In this state, the engine EG1 is driven at a highly efficient drive point, which depends on the state of charge SOC of the battery 50. The motor MG1 uses the output power of the engine EG1 and generates electric power with high efficiency. This arrangement enhances the power generation efficiency, while regulating the state of charge SOC of the battery 50 in the range between the lower control limit and the upper control limit. The hybrid vehicle 20 of the embodiment selects the second drive pattern in an intermediate vehicle speed range where the engine EG2 is drivable with high efficiency. When a relatively low torque is set as the torque to be output to the driveshaft 65, the second drive pattern sets the clutch C1 in the OFF position and causes the hybrid vehicle 20 to run mainly with the output power of the engine EG2 that is driven with high efficiency. This arrangement ensures the efficient power output to the driveshaft 65 and enhances the total energy efficiency. When a relatively high torque is set as the torque to be output to the driveshaft 65, on the other hand, the second drive pattern sets the clutch C1 in the ON position to connect the engine EG1 and the motor MG1 to the driveshaft 65 and causes the hybrid vehicle 20 to run mainly with the output powers of the engine EG1 and EG2 that are driven with high efficiency. This arrangement ensures output of a high torque to the driveshaft 65 and enhances the total energy efficiency. The hybrid vehicle 20 of the embodiment enables a power equivalent to the driver's requirement to be output to the driveshaft 65 with high efficiency.
In the hybrid vehicle 20 of the embodiment, the engine EG2 is an internal combustion engine that is drivable with high efficiency in a wide rotation speed range from the idling rotation speed to the maximum rotation speed of the driveshaft 65. The engine EG2 may be an internal combustion engine that is drivable with high efficiency in a rotation speed range from a preset rotation speed (for example, 1000 rpm) higher than the idling rotation speed to the maximum rotation speed of the driveshaft 65. The engine EG2 may otherwise be an internal combustion engine that is drivable with high efficiency in a rotation speed range covering the vehicle speed generally required for automobiles.
In the hybrid vehicle 20 of the embodiment, the motor MG2 is a synchronous motor generator that is capable of outputting a maximum possible torque, which is expected to be output to the driveshaft 65 under the condition of rotation stop of the driveshaft 65, that is, on a start of the hybrid vehicle 20. The motor MG2 may be a synchronous motor generator that is capable of outputting a torque close to the maximum possible torque or outputting a torque slightly higher than the maximum possible torque.
In the hybrid vehicle 20 of the embodiment, the engine EG1 is an internal combustion engine that is drivable with especially high efficiency at a preset drive point (defined by the combination of the rotation speed and the torque). The engine EG1 may be an internal combustion engine that is drivable with high efficiency in a preset operation range. This application ensures the efficient operation of the engine EG1 in the ON position of the clutch C1 to directly output the power to the driveshaft 65, as well as in the OFF position of the clutch C1 to output the power for charging the battery 50.
The hybrid vehicle 20 of the embodiment has the clutch C2 to connect and disconnect the crankshaft 27 of the engine EG2 with and from the driveshaft 65. One possible modification may omit the clutch C2 and may cause the crankshaft 27 of the engine EG2 to constantly connect with the driveshaft 65. The hybrid vehicle of this modified structure includes the clutch C1 in addition to the engines EG1 and EG2 and the motors MG1 and MG2. This modified structure simplifies the configuration of the hybrid vehicle and its control procedure. In this modified structure, in the first drive pattern on a start of the hybrid vehicle or in a low vehicle speed range, the engine EG2 is rotated at the rotation speed Nd of the driveshaft 65.
The hybrid vehicle 20 of the embodiment has the clutches C1 and C2. One possible modification may omit these clutches C1 and C2 and may attain the technique of the invention with a simpler structure including the engines EG1 and EG2 and the motors MG1 and MG2. Such modification desirably simplifies the configuration of the hybrid vehicle and its control procedure.
When the drive control routine executed by the hybrid electronic control unit 70 of the embodiment selects the first drive pattern, the motor MG1 generates electric power by using the output power of the engine EG1 driven in the OFF position of the clutch C1 and in the stop state of the engine EG2. In a modified flow of the drive control, the motor MG1 may generate electric power by using the total output power of the engines EG1 and EG2 driven in the ON position of the clutch C1.
The hybrid vehicle 20 of the embodiment selects either the first drive pattern or the second drive pattern, based on the result of the comparison between the vehicle speed V and the preset reference speed Vref. One possible modification of the drive control may select either the first drive pattern or the second drive pattern to enhance the total energy efficiency of the whole hybrid vehicle. The modified drive control process may experimentally or otherwise specify a changeover point of the drive pattern having the higher energy efficiency between the first drive pattern and the second drive pattern and may change the drive pattern between the first drive pattern and the second drive pattern at the specified changeover point. Any other suitable techniques may be applied to change over the drive pattern between the first drive pattern and the second drive pattern.
The hybrid vehicle 20 of the embodiment determines whether the vehicle speed V is not lower than the preset reference speed Vref and changes over the drive pattern between the first drive pattern and the second drive pattern based on the result of the determination. One possible modification of the drive control may set a hysteresis in changeover of the drive pattern between the first drive pattern and the second drive pattern. This modified drive control desirably prevents frequent changeover of the drive pattern when the vehicle speed V is close to the preset reference speed Vref.
The two pulleys 30 and 31 have an identical diameter in the hybrid vehicle 20 of the embodiment, but may have different diameters. For example, the diameter of the pulley 30 may be greater than the diameter of the pulley 31. When a relatively large torque is set as the torque to be output to the driveshaft 65 during a high-speed drive of the hybrid vehicle, setting the clutch C2 in the ON position causes the rotation speed Ne2 of the engine EG2 to be equal to the rotation speed Nd of the driveshaft 65. When the two pulleys 30 and 31 have an identical diameter, in the ON position of the clutch C1, the rotation speed Ne1 of the engine EG1 becomes equal to the rotation speed Nd of the driveshaft 65. When the diameter of the pulley 30 is greater than the diameter of the pulley 31, however, in the ON position of the clutch C1, the rotation speed Ne1 of the engine EG1 is lower than the rotation speed Ne2 of the engine EG2. Adjustment of the ratio of the diameter of the pulley 30 to the diameter of the pulley 31 desirably regulates the ratio of the rotation speed Ne1 of the engine EG1 to the rotation speed Ne2 of the engine EG2. This enhances the total energy efficiency of the hybrid vehicle.
The embodiment regards one configuration of the hybrid vehicle 20 that is driven with the output power of the two engines and the two motors. Any of other diverse configurations may be adopted in the hybrid vehicle driven with the output power of the two engines and two motors. In a hybrid vehicle 120 of a modified example shown in
In the embodiment and its modified example described above, the power output apparatus including the engines EG1 and EG2 and the motors MG1 and MG2 to output the power to the driveshaft 65 or 165 is mounted on the motor vehicle. The power output apparatus of the invention may be mounted on diversity of other moving bodies, such as various vehicles, ships and boats, and aircraft or may be applied as the power source of diverse stationary equipment, such as construction machines.
The embodiment and its modified examples discussed above are to be considered in all aspects as illustrative and not restrictive. There may be many other modifications, changes, and alterations without departing from the scope or spirit of the main characteristics of the present invention.
The technique of the invention is preferably applied to the manufacturing industries of power output apparatuses and motor vehicles and other relevant industries.
Number | Date | Country | Kind |
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2004-107273 | Mar 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/03230 | 2/21/2005 | WO | 00 | 2/28/2007 |