The present invention is directed to power reception coil units, more particular, to a power reception coil unit for a contactless power transmission apparatus configured to transmit an electric power in a noncontact manner by use of electromagnetic induction.
In the past, as disclosed in Japanese laid-open patent publication No. 2006-311712, there is known a contactless power transmission apparatus configured to transmit an electric power in a noncontact manner by use of electromagnetic induction. This kind of the contactless power transmission apparatus includes a power supply coil unit having a power supply coil and a power reception coil unit having a power reception coil configured to be magnetically coupled to the power supply coil.
The aforementioned Japanese laid-open patent publication discloses a planar coil is adopted as the power reception coil. In comparison with a coil wound around a core or bobbin, the planar coil has a merit in that it can be made thin, but has a demerit of poor magnetic characteristics.
Therefore, in order to supplement this demerit, it has been proposed to dispose a magnetic plate which is made of a magnetic material having electrical conductivity in the rear surface side of the power reception (opposite surface side of the power reception coil from the power supply coil side). To dispose this magnetic plate can improve power transmission efficiency. However, because of the magnetic plate having electrical conductivity, a magnetic field generated by the power supply coil is likely to cause eddy current which flows through the magnetic plate. The eddy current causes a temperature rise of the magnetic plate. Further, an eddy-current loss causes a decrease in the power transmission efficiency.
In view of the above insufficiency, the present invention has been aimed to propose a power reception coil unit capable of suppressing a temperature rise of the magnetic plate as well as improving power transmission efficiency.
The power reception coil unit in accordance with the present invention is used for a contactless power transmission apparatus configured to transmit an electric power in a noncontact manner by use of electromagnetic induction. This power reception coil unit includes a power reception coil configured to be magnetically coupled to a power supply coil during a power transmission and a magnetic plate made of a magnetic material having electrical conductivity. The power reception coil is a planar coil. The magnetic plate has its surface opposed to the power reception coil and is parallel to the power reception coil. The magnetic plate is provided with a gap in at least the surface.
According to the invention, the gap formed in the magnetic plate delimits the eddy current flowing through the magnetic plate. Thus, it is possible to suppress the temperature rise caused by the eddy current flowing through the magnetic plate, thereby reducing a heat loss. Also, the reduction of the eddy-current can improve power transmission efficiency.
In a preferred embodiment, the gap is a slit.
According to the preferred embodiment, the gap breaks the eddy current because the slit penetrates through the magnetic plate. Therefore, the magnetic plate can more reduce the eddy current than in a case where the gap is provided in the form of a groove.
In a preferred embodiment, the gap is a groove.
According to the preferred embodiment, the magnetic plate can be easier to handle than in a case where the gap is provided in the form of a slit.
In a preferred embodiment, the gap extends along a magnetic flux which passes through the magnetic plate during the power transmission.
According to the preferred embodiment, it is possible to efficiently suppress the eddy current, yet restraining the gap from blocking the flow of the magnetic flux.
In a preferred embodiment, the magnetic plate is provided with a plurality of the gaps which are arranged such that density of the gaps of one portion of the magnetic plate having relatively high density of a magnetic flux passing through the magnetic plate during the power transmission is higher than density of the gaps of another portion of the magnetic plate having relatively low density of the magnetic flux passing through the magnetic plate during the power transmission.
According to the preferred embodiment, it is possible to efficiently suppress the eddy current.
A power reception coil unit of the present embodiment constitutes a contactless power transmission apparatus configured to transmit an electric power in a noncontact manner by use of electromagnetic induction together with a power supply coil unit (not shown) having a power supply coil. In the contactless power transmission apparatus, generally, the power reception coil is separated from the power supply coil unit. The power reception coil unit is positioned at a prescribed position for the power supply coil unit in order to transmit an electrical power. The prescribed position is defined to be a position where a transformer has its power supply coil and power reception coil magnetically coupled to each other to render the power supply coil as a primary coil and the power reception coil as a secondary coil. The contactless power transmission apparatus is configured to utilize the transformer to transmit an electrical power to the power reception coil unit from the power supply coil unit in the noncontact manner.
As shown in
The power reception coil 1 is a planar coil. The planar coil of the present embodiment is formed by winding a conductive wire in a spiral manner within a plane. This planar coil is of well known configuration and no explanation is deemed necessary. The power reception coil 1 is disposed in a surface (front surface) side (first thickness surface side, lower surface side in
The magnetic plate 2 is used for improvement of efficiency of the power transmission from the power supply coil to the power reception coil 1 by use of the electromagnetic induction. For example, the magnetic plate 2 is made of a magnetic material and is shaped into a rectangular (square) flat plate shape. For example, an amorphous magnetic material is adopted as the magnetic material. The magnetic plate 2 is positioned to be parallel to the power reception coil 1 and to have its surface (front surface) opposed to the power reception coil 1. In the present embodiment, the power reception coil 1 is secured to the surface of the magnetic plate 2 with an adhesive (e.g. a pressure-sensitive adhesive sheet). A dielectric member may be interposed between the power reception coil 1 and the magnetic plate 2, as necessary.
The magnetic plate 2 of the present embodiment is provided with a plurality of linear slits 4 in the surface (front surface). In the present embodiment, each of the slits 4 defines a gap formed in the surface of the magnetic plate 2.
The plurality of slits 4 is formed in the magnetic plate 2 in a reticular pattern. In more detail, the magnetic plate 2 is provided with a plurality of slits 4 (designated by the reference number of 4A, as necessary) which are respectively parallel to one side of the surface of the magnetic plate 2. The magnetic plate 2 is further provided with a plurality of slits 4 (designated by the reference number of 4B, as necessary) which are respectively perpendicular to each of the slits 4A. Both of the slits 4A and 4B are spaced respectively at regular intervals, for example, in a range of 0.1 to 5.0 mm. In a modification shown in
The shield plate 3 is made of a magnetic material and is shaped into a rectangular (square) flat plate shape, for example. The shield plate 3 is positioned in a rear surface side (second thickness surface side, upper surface side in
As described in the above, the power reception coil unit of the present embodiment includes the power reception coil 1 configured to be magnetically coupled to the power supply coil during the power transmission and the magnetic plate 2 made of a magnetic material having electrical conductivity. The power reception coil 1 is the planar coil. The magnetic plate 2 has its surface opposed to the power reception coil 1 and is parallel to the power reception coil 1. In addition, the magnetic plate 2 is provided with slits 4.
The power reception coil unit of the present embodiment is used for the contactless power transmission apparatus configured to transmit an electric power in the noncontact manner by use of the electromagnetic induction. The power reception coil unit is positioned at the aforementioned prescribed position for the power supply coil unit in order to transmit an electrical power. In the case of the power reception coil of the power reception coil unit being a planar coil, the prescribed position is defined as a position where the power reception coil has its center aligned with a center of the power supply coil (however, the center of the power reception coil is not necessarily to be aligned exactly with the center of the power supply coil, and may be aligned roughly with the center of the power supply coil).
In this condition, the electromagnetic induction generates a voltage across the power reception coil when an AC voltage is applied across the power supply coil. At this time, as shown in
In case of the magnetic plate 2 with no slits 4, as shown in
As described in the above, the slits 4 limit eddy current generated by the magnetic fluxes penetrating through the magnetic plate 2 and flowing through the magnetic plate 2. Therefore, the magnetic plate 2 having no slits 4 allows the large eddy current I to flow therethrough, as shown in
Therefore, according to the power reception coil unit of the present embodiment, the slit 4 formed in the magnetic plate delimits the eddy current flowing through the magnetic plate 2. Thus, it is possible to suppress the temperature rise caused by the eddy current flowing through the magnetic plate, thereby reducing a heat loss. Also, the reduction of the eddy-current can improve power transmission efficiency.
Particularly, in the present embodiment, the slit 4 is formed in the surface of the magnetic plate 2 as the gap. The slit 4 breaks the eddy current because the slit 4 penetrates through the magnetic plate 2. Therefore, relative to the gap being a groove, it is possible to reduce the eddy current. Thus, the power reception coil unit of the present embodiment is capable of suppressing a decrease in the power transmission caused by the heat loss due to an occurrence of the eddy current. Therefore, it is possible to efficiently improve the power transmission with the use of the magnetic plate 2.
By the way, the respective slits 4 penetrate through the magnetic plate 2 along the thickness direction thereof. When the slits 4 are formed in the magnetic plate 2 in the reticular pattern, the magnetic plate 2 is divided into plural pieces. In other words, the magnetic plate 2 of the present embodiment is composed of a plurality of magnetic members which are arranged in a planar array.
When the magnetic plate 2 being divided, the magnetic plate 2 becomes difficult to handle. In the case that the slits 4 are formed in the magnetic plate 2 in a reticular pattern, as shown in
As shown in
The magnetic plate 2 in accordance with the present embodiment is made of a magnetic material having electrical conductivity and is shaped into a rectangular (square, in the illustrative instance) flat plate shape in a similar fashion as the first embodiment. However, the magnetic plate 2 is provided in the surface (lower surface, in
The plurality of grooves 7 is formed in the magnetic plate 2 in a reticular pattern. In more detail, the magnetic plate 2 is provided with a plurality of grooves 7 (designated by the reference number of 7A, as necessary) which are respectively parallel to one side of the surface of the magnetic plate 2. The magnetic plate 2 is further provided with a plurality of grooves 7 (designated by the reference number of 7B, as necessary) which are respectively perpendicular to each of the grooves 7A. Both of the grooves 7A and 7B are spaced respectively at regular intervals, for example, in a range of 0.1 to 5.0 mm. Each of the grooves 7 is preferred to have its depth in a range of 25% to 95% of a thickness of the magnetic plate 2.
According to the power reception coil unit of the present embodiment, the groove 7 formed in the magnetic plate 2 delimits the eddy current flowing through the magnetic plate 2. Thus, it is possible to suppress the temperature rise caused by the eddy current flowing through the magnetic plate 2, thereby reducing a heat loss. Also, the reduction of the eddy-current can improve power transmission efficiency.
Particularly, in the present embodiment, the groove 7 is formed in the surface of the magnetic plate 2 as the gap. Therefore, differently from the first embodiment where the gap is defined by the slit 4, the magnetic plate 2 is not divided into plural pieces. Thus, the magnetic plate 2 can maintain its shape without any additional support by other members. Accordingly, the magnetic plate 2 can be easier to handle. Further, the groove 7 does not penetrate through the magnetic plate 2 differently from the slit 4. A rear portion of the magnetic plate 2 where no grooves 7 are formed functions as the shield plate 3 which prevents magnetic flux leakage. In this instance, the shield plate 3 need not be provided.
Moreover, in the instance shown in
A plurality of grooves 7 is formed in a reticular pattern in the rear surface of the magnetic plate 2 shown in
Each of the grooves 7C is formed not to overlap the respective groove 7A in the thickness direction (upward/downward direction, in
As shown in
The magnetic plate 2 in accordance with the present embodiment is provided on a center of the surface with a circular cylindrical protrusion 2a extending through a center of the power reception coil 1. Further, the magnetic plate 2 is provided on the periphery of the surface with a peripheral wall 2b which surrounds the power reception coil 1. The peripheral wall 2b has its inner periphery shaped into a circular shape. The peripheral wall 2b has its center aligned with the center of the protrusion 2a.
In the magnetic plate 2 of the present embodiment, the power reception coil 1 is placed in an annular space 2c between the protrusion 2a and the peripheral wall 2b. That is, the magnetic plate 2 is located in not only a first surface side of the power reception coil 1 but also the center side and outer periphery side of the power reception coil 1. In addition, the slits 4A and 4B are formed in the magnetic plate 2 in the reticular pattern, respectively.
In the power reception coil unit of the present embodiment, the magnetic plate 2 effectively supplements the magnetic fluxes because the magnetic fluxes penetrate through the protrusion and the peripheral wall during the power transmission. Therefore, the power transmission efficiency can be more improved. The shapes of the protrusion 2a and the peripheral wall 2b are not limited to the above instances, respectively.
As shown in
The magnetic plate 2 on the present embodiment is provided with the slit 4 in the surface, in a similar manner as the first embodiment 1. The slit 4 of the present embodiment is formed in the magnetic plate 2 in a traversable fashion. Particularly, as shown in the circle of
According to the power reception coil unit of the present embodiment, the magnetic plate 2 is not divided into plural pieces by the slits 4 yet the magnetic plate 2 is provided with the slits 4 which penetrate through the magnetic plate 2. Therefore, the magnetic plate 2 can be easier to handle.
The magnetic plate 2 shown in respective
The magnetic plate 2 shown in
According to the instances of respective
In the case of the power supply coil being a planar coil, as shown in
Therefore, a plurality of slits 4 (designated by the reference number of 4D, as necessary) is formed to extend in a radial fashion in the magnetic plate 2 of the present embodiment. It is noted that the power reception coil unit of the present embodiment is different in the configuration of the magnetic plate 2 from that of the first embodiment. With regard to other components, the power reception coil unit of the present embodiment is the same as that of the first embodiment, and no explanation is deemed necessary. Further, a circle in
The plurality of slits 4D extends in the radial fashion from the position of the magnetic plate 2 (the center of the magnetic plate 2, in the illustrated instance) corresponding to the center of the power reception coil 1. That is, each of the slits 4D is formed along a radial direction of the power reception coil 1. As described in the above, the magnetic fluxes M radiate from the position corresponding to the center of the power reception coil 1. Thus, the slit 4D is formed to extend along (be parallel to) a magnetic flux M which passes through the magnetic plate 2 during the power transmission. In the instance shown in
As described in the above, the slit 4D which is parallel to the magnetic flux M does not block the flow of the magnetic flux M by comparison with the respective slits 4A and 4B described in the first embodiment. Further, the eddy current I can be effectively reduced because the slit 4D is perpendicular to a direction along which the eddy current I flows.
Therefore, according to the power reception coil unit of the present embodiment, it is possible to efficiently suppress the eddy current, yet restraining the slits 4D from blocking the flow of the magnetic flux M.
By the way, in the instance shown in
It is noted that the density of the slits 4D need not be corresponding to the density of the magnetic flux M. For example, as shown in
The magnetic plate 2 shown in
The power reception coil unit of the present embodiment is different in the configuration of the magnetic plate 2 from that of the first embodiment. With regard to other components, the power reception coil unit of the present embodiment is the same as that of the first embodiment, and no explanation is deemed necessary.
As shown in
In view of this magnetic flux leakage, as shown in
The instance shown in respective
In the instance shown in
By contrast, in the instance shown in
Number | Date | Country | Kind |
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2008-039209 | Feb 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/051875 | 2/4/2009 | WO | 00 | 8/18/2010 |