Power sharpening system

Information

  • Patent Grant
  • 6676495
  • Patent Number
    6,676,495
  • Date Filed
    Wednesday, August 30, 2000
    24 years ago
  • Date Issued
    Tuesday, January 13, 2004
    20 years ago
Abstract
A powered sharpening system utilizing a turntable to rotate reversible, interchangeable platters carrying different grades of abrasive for grinding, polishing and lapping woodworking and other edge tools to be sharpened that are secured in a tool holder that contacts a reference surface on a tool rest to facilitate formation of bevels and micro-bevels at desired angles. Use of a platter of a first thickness followed by a thinner platter enables automatic formation of a micro-bevel without any adjustment in the tool holder, tool rest or sharpening technique. The turntable is rotated by an electric motor that also rotates a conventional abrasive wheel or a conventional narrow abrasive belt. The motor is mounted in a base within which a duct is located for coupling to a vacuum system for removing, through ports in the duct, abrasive and metal particles produced in grinding and sharpening. Blades on the underside of the turntable induce airflow through the base to cool the motor and other components.
Description




FIELD OF THE INVENTION




This invention relates to methods and devices for sharpening woodworking tools, including chisels, plane blades, carving tools, and knives. It relates, in particular, to rotating grinding, buffing, lapping, and polishing wheels and belts and other powered tool sharpening apparatus.




BACKGROUND OF THE INVENTION




Most woodworking hand tools require sharpening, especially new tools. Chisels, plane blades, carving tools, axes, drawknives, and other tools all need to be prepared for use by grinding and polishing two intersecting surfaces to create a keen cutting edge or arris. Tool use dulls and sometimes damages this arris, making periodic re-sharpening necessary. Many tool sharpening devices and techniques have been developed, but tool sharpening and re-sharpening remains difficult for many tool users because of the substantial practice, skill and time needed to utilize many sharpening devices and techniques successfully. Additionally, widespread unfamiliarity with well-sharpened tools makes it difficult for many tool users to accurately judge the quality of sharpening results.




All relevant sharpening techniques involve abrading tool surfaces with abrasive materials, such as natural or man-made stones, or with abrasive particles deposited on another substrate. Among existing products intended for sharpening woodworking hand-tools are high-speed, “dry” grinding wheels that do not use lubrication and low-speed “wet” wheels that use lubrication on the wheel surface, typically water. Some of these products utilize relatively large diameter vertical wet or dry grinding or honing wheels, where the wheel edge is the principal working surface. Others utilize horizontal wheels where one face of the wheel is the principal working surface. A variety of abrasive “stones” usually having flat surfaces are available for manual sharpening.




One of the challenges associated with use of all abrasive wheels and manual stones is wheel or stone surface shape. Wear during use invariably causes stone or wheel surfaces to become uneven, requiring dressing of those surfaces to restore the desired shape and often resulting in changes in the distances between such surfaces and associated tool guides and rests. These changes in system geometry as a result of stone wear, and shortcomings of existing tool guides and rests make it extremely difficult or impossible with most existing devices to achieve reproducible sharpening geometries that produce reproducible sharpening angles on the tools being sharpened. Depending on the type of tool, the way it was manufactured, the materials from which it was manufacture and its intended use, certain specific bevel angles are required for the cutting edge. Once a specific, successful bevel angle is achieved, the user will want to reproduce that same angle as closely as possible when the tool requires resharpening.




Additionally, existing sharpening products have no provision for grinding and polishing both surfaces of many cutting tools such as plane blades and chisels, because they have no provision or only inadequate provisions for grinding and polishing or “lapping” the back of such tools, which is required successfully to sharpen such tools.




To be practical and effective, any abrasive operation like tool sharpening must use several grades of abrasives to progress from shaping and forming of the tool's surface to the desired level of surface finish. The more highly polished the surface finish needs to be, the more abrasive steps are required. Typical tool sharpening requires a broad range of abrasive grades because sharpening starts with formation of the principal bevel or back surface by grinding and ends with polishing to a mirror finish.




SUMMARY OF THE INVENTION




Among other desiderata that result from the considerations mentioned above, a sharpening system desirably should provide:




a wide range of abrasive grades




a highly functional tool holding and guiding system




controllable, reproducible system geometry, particularly relative to the relationship between the tool holder and guide (and therefore the tool being sharpened) and the abrasive surface;




an absolutely flat abrasive surface




easily renewable abrasive surfaces




flexibility in accommodating a wide range of tool sizes and shapes




modest generation of heat in the tool to avoid metallurgical damage




safe operation




speed.




These and other desirable objectives associated with tool sharpening are achieved by this invention.




This sharpening system combines a relatively slowly rotating horizontal turntable and, alternatively, either a rotating vertical grinding wheel or belt. The belt and/or wheel may be used for grinding, shaping, and in some cases, sharpening, a wide variety of woodworking tools in a relatively conventional manner. The rotating turntable is topped, during use, by a platter to which abrasive has been attached by bonding a plastic or fabric sheet coated with abrasive or a disk of cloth charged with abrasive. Abrasive may be positioned on both sides of the platter, making the platter reversible, and multiple platters may be used. Relatively slow turntable rotation limits heat buildup during use.




A tool such as a plane blade or chisel to be sharpened (and already having a properly lapped back) is secured in a tool holder that rests and travels against a repositionable tool rest or tool guide fixed in position relative to the turntable in order to form a main bevel on the tool at a desired angle. That bevel is formed utilizing a first grade of abrasive affixed to a platter having a particular thickness and that is mounted on the turntable. A second, thinner platter having a finer grade abrasive is then mounted on the turntable. Contact between the tool and the abrasive on the second platter (without changing any other aspect of the system or tool holder geometry) then automatically produces a micro-bevel to complete tool sharpening because the tool contacts the abrasive on the thinner platter at a slightly greater angle. Thus, abrasion occurs only at the very front of the bevel adjacent to the arris where it is needed to hone the cutting edge or arris. This minimizes the amount of abrasion required, and consequently lengthens the working life of the abrasive and reduces the time needed for sharpening.




The back of a tool such as a plane blade or chisel may be lapped flat against an appropriate grade of abrasive mounted on a platter positioned atop the rotating turntable.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the sharpening system of this invention shown with a vertical grinding wheel and cover mounted on the right side of the device and with a chisel being sharpened.





FIG. 2

is a perspective view of the system shown in

FIG. 1

with an abrasive belt attachment substituted for the vertical grinding wheel and its cover shown in FIG.


1


.





FIG. 3

is a perspective view of the underside of the system shown in FIG.


2


.





FIG. 4

is an exploded perspective view of the sharpening system of this invention shown with the components for use of either a grinding wheel or a grinding belt.





FIG. 5

is exploded perspective view of the belt grinder assembly shown in place on the system in FIG.


2


.





FIG. 6

is an exploded perspective view of the turntable bushing and components that hold the turntable in place on the sharpening system of this invention.





FIG. 7

is an elevation view of the turntable.





FIG. 8

is a perspective view of the tool holder of this invention shown holding a bench chisel.





FIG. 9

is a perspective view of the tool holder of this invention being used with the blade projection-setting jig of this invention.





FIG. 10

is a perspective view of positioning of a skew chisel on the body of the tool holder shown in

FIGS. 8 and 9

.





FIG. 11

is an end elevation view of the turntable and tool rest portion of the system shown in

FIGS. 1-4

with a bench chisel being positioned in the tool holder shown in

FIGS. 8 and 9

.





FIG. 12

is an enlarged side elevation view of a portion of a reversible platter for use on the turntable of the sharpening system of this invention with abrasive sheets on both sides.











DETAILED DESCRIPTION




As will be appreciated by reference to the Figures, the sharpening system


20


of this invention utilizes a base


22


that may be a generally hollow structure cast, fabricated, formed or molded of a variety of materials including suitable plastics, cast iron and aluminum.




Base


22


holds a horizontal drive shaft


24


(visible in

FIG. 3

) that is driven by a motor


26


mounted inside base


22


. Numerous alternatives could be used for coupling the motor


26


to the drive shaft


24


, including round or vee-shaped belts, gears and other coupling means, but a single flat belt


28


provides a compact, efficient method for coupling motor


26


to shaft


24


. Shaft


24


drives a horizontal turntable


30


on the left side of base


22


and, on the right side of base


22


, alternatively, either a vertical grinding wheel


32


(illustrated in

FIG. 1

) or a narrow abrasive belt


34


illustrated in FIG.


2


.




When using the grinding wheel alternative, the grinding wheel


32


is secured to drive shaft


24


with washers


36


and a nut


38


(visible in

FIG. 4

) and is covered with a guard


40


and eye shield


42


.




Alternatively, a belt drive wheel


44


may be mounted on shaft


24


while other components of the belt assembly


46


are mounted on the base


22


. Generally, these components include a stanchion


48


that is secured to the base


22


and that supports belt idler wheel


50


over which abrasive belt


34


runs. Belt idler wheel


50


runs on a shaft


52


secured in an idler yoke


54


that is pivotally connected to stanchion


48


by a pin


56


. Yoke


54


is urged to pivot upward by spring


58


between the stanchion


48


and yoke


54


to thereby tension belt


34


around idler wheel


50


and drive wheel


44


. Idler wheel shaft


52


is secured in a round hole in the right side


60


of idler yoke


54


and in a slot


62


in the left side


64


of idler yoke


54


so that the end


66


of idler shaft


52


in slot


62


may be moved up and down by a screw


68


attached to yoke


54


and threaded into the end


66


of shaft


52


. Thus, adjustment of screw


68


tilts shaft


52


and idler wheel


50


in order to cause belt


34


to run true. Belt


34


bears against a spring steel belt platen shoe


70


that clips on the face of stanchion


48


platen


72


. A flat platen shoe


70


is illustrated, but a convex shoe can also be used so that hollow grinding can be accomplished against belt


34


. A vertical grinder tool rest assembly


31


provides positioning for tools relative to either the grinding wheel


32


or belt


34


.




Drive shaft


24


also rotates the turntable


30


, which may be cast aluminum or other suitable materials, including other metals and alloys and plastics and composites. As is illustrated in

FIG. 6

, a bronze bushing


74


, such as an Oilite® flange bushing, is press fit in turntable


30


, which has air fins or blades


76


on its underside that draw air for cooling purposes through filter


78


mounted in the back of base


22


into the interior of base


22


, through openings


80


in base


22


under turntable


30


, and out between safety pins


82


in base


22


, as well as through the clearance between the underside of the turntable


30


and the close adjacent cast projections assign number assign number in base


22


. Pins


82


prevent a user's fingers from contacting fins


76


on the underside (see

FIG. 7

) of turntable


30


. The positive air flow emanating between turntable


30


and base


22


aids in preventing abrasive particles from entering the rotating drivetrain components (bushings and bearings).




Stub axle post


84


is received in bearing


74


in turntable


30


, so that turntable


30


can rotate. Through clearance between the stub axle


84


and bearing


74


, turntable


30


can also rock slightly on post


84


to insure firm contact with wheels


108


,


110


, and


112


and accommodate uneven wear of those wheels.




In some aspects of operation of the system


20


, such as when a shaped-edge felt wheel is mounted on turntable


30


, upward pressure is exerted on platen


30


, thus making it desirable that turntable


30


be mounted in a manner that resists such upward pressure. Firm contact with drive wheel


112


is also desirable. As may be seen in

FIG. 6

, this contact and retention is accomplished by placing turntable


30


with bushing


74


around stub axle post


84


and then securing turntable


30


in place using screw


86


passing through washer


88


, spring washer


90


and keyed to tab washer


92


. Keyed washer


92


is received on axle post


84


, which carries a key way. Disk


94


, essentially a thick metal washer, is secured above axle post


84


in the center of turntable


30


with screws


96


. A threaded center hole


98


in Disk


94


receives a threaded post


100


on platter thumb screw


102


, which post


100


passes through center hole


104


in interchangeable abrasive-bearing platter


106


and thereby secures platter


106


to turntable


30


.




Turntable


30


rests on three wheels


108


,


110


,


112


, each of which wheels is shod with a resilient tire


114


, that may be an o-ring of neoprene, rubber, nitrile (Buna-N, a copolymer of butadiene and acrylonitrile), silicone, EPDM, Butyl or other suitable material. As will be appreciated by reference to

FIGS. 3

,


4


and


7


, wheel


112


is positioned on drive shaft


24


so that its tire


114


contacts a smooth, flat portion


115


of the underside of turntable


30


and imparts rotational motion to turntable


30


when drive shaft


24


is rotating. Wheels


108


and


110


ride on axles


109


that mount on base


22


. Rotational speed of turntable


30


is a function of the speed of drive shaft


24


, wheel


112


diameter, and the distance from the center of turntable


30


to the point where wheel


112


contacts the underside


115


of turntable


30


. A turntable speed of approximately 650 revolutions per minute works well.




Rotational speed of grinding wheel


32


or belt drive wheel


44


is a function of the speed of drive shaft


24


. A drive shaft


24


speed of approximately 1750 revolutions per minute facilitates use of grinding wheel


32


or belt


34


with less heat buildup and a consequently smaller risk of tool damage than when using a conventional wheel grinder that normally operates at about 3600 revolutions per minute.




Each side of each interchangeable platter


106


may be topped with a pressure sensitive adhesive-backed abrasive sheet


116


, such as 3M® Imperial™ microfinishing film in a grade such as 100 microns, 60 microns, 40 microns, or 9 microns (polyester film backing coated with resin-bonded micron-graded mineral particles that are electrostatically oriented). Coarser abrasives may also be used such as 80, 120 or 180 zirconia abrasive disks, which are typically manufactured with a fabric substrate. Alternatively, a platter


106


may be topped with a layer of fabric, such as woven cotton broadcloth bonded to the platter


106


with rubber cement. This cloth may then be charged with abrasive compound such as Veritas® blade honing compound (containing chromium oxide) available from Lee Valley Tools, Ltd.




Platters


106


should be of a specific thickness and as flat as possible so that when laid on a surface plate and checked with a precision measuring instrument such as a dial indicator, the distance from the highest to the lowest spot on any one side of a platter


106


is no more than 0.005″. Platters


106


could be formed of solid metals, such as steel or aluminum, and could be plastic or plastic composites. Such platters may also be structures having multiple laminations. For instance, as illustrated in

FIG. 12

, platters


106


may have a thermoplastic core


180


bonded between two aluminum skins


182


(e.g., 0.020 inch gauge aluminum sheets) and sold under the name AlucoBond®, available from Alusuisse Composites, Inc., 55 West Port Plaza, Ste. 625, St. Louis, Mo. 63146.

FIG. 12

is an enlarged elevation view of a portion of the edge of a platter


106


with sheets of abrasive


116


and


116


′ on each side. A first sheet of coated abrasive


116


is bonded to one side of platter


106


and a second sheet


116


′ is bonded to the opposite side.




By use of platters


106


of differing thicknesses, slight grinding angle changes may automatically be achieved. For instance, a first platter


106


four millimeters thick and having a courser abrasive


116


(e.g., 100 micron abrasive) may be used to produce a principal bevel on a woodworking tool, such as bevel


164


on chisel


120


. After producing bevel


164


, a second platter


106


, three millimeters in thickness and preferably having a finer grade abrasive


116


(e.g., 9 micron abrasive), may be substituted on top of platen


30


. This will cause chisel


120


to contact abrasive


116


at a slightly greater angle, producing a micro-bevel without changing any apparatus settings.




A tool, such as chisel


120


, to be sharpened utilizing system


20


is locked in a tool holder


122


by clamping the tool blade


124


between the holder body


126


and a holder bar


128


by tightening thumb nuts


130


, as illustrated in FIG.


8


. Concavities


132


in feet


134


of tool holder body


126


rest and slide against a horizontal semi-cylindrical surface


136


of a tool guide or tool rest


138


. A rest holder yoke


140


positioned atop a tool rest post


142


supports tool rest


138


. It is important that tool rest


138


be parallel to the surface of platter


106


when mounted on turntable


30


so that a tool blade such as blade


124


will be properly ground when the blade


124


is secured on tool holder


122


and the holder is used as described below in contact with tool rest


138


. Accordingly, it is desirable that tool rest


138


be adjustably attached to rest holder yoke


140


so that such a parallel relationship can be established and maintained. This can be accomplished, for instance, by securing rest


138


to yoke


140


with screws


141


(see

FIG. 11

) that pass through elongated holes or slots in rest


138


and into yoke


140


, allowing the position of rest


138


to be adjusted before the screws


141


are tightened.




The position of tool post


142


in hole


144


in base


22


is adjustable, and the projection of post


142


(and therefore the height of tool rest


38


relative to turntable


30


and platter


106


) is indicated by indicia


146


on post


142


(as further described below). Post


142


may have a bottom section


148


separated from post


142


by oblique surfaces


150


. Post


142


is locked in hole


144


in base


22


by drawing section


148


upward utilizing a threaded rod (not shown) manipulated by handle


152


, a structure like that used for securing a bicycle handlebar post to the front forks. Predetermining alternative positioning of post


142


may be facilitated by receiving a spring-loaded pin


154


positioned in base


22


in detents (not shown) in the back of post


142






Reproducible predetermined grinding angles may be achieved by controlling the height of tool rest surface


36


and the projection of a blade or cutter to be sharpened from tool holder


122


. Positioning a tool such as chisel


120


in tool holder


132


and securing it with proper projection of the blade


123


may be understood by reference to

FIGS. 8-11

. As can be well understood by reference to

FIG. 8

, blade


123


is secured in tool holder


122


by clamping the blade between the lower surface


156


of tool holder body


126


(see

FIG. 10

) and the upper surface


158


of holder bar


128


by tightening thumb screws


130


to draw bar


128


toward body


126


. In some instances, such as when a skew chisel (such as skew chisel


121


shown in

FIG. 10

) is being secured in tool holder


122


, it is desirable to have pins for the chisel


121


to bear against. These may be provided by positioning screws


158


having cylindrical heads in surface


156


, of tool holder body


126


, as illustrated in FIG.


10


. When not in use, such screws


158


can be positioned on body


122


as shown in

FIGS. 8 and 9

, where they are out of the way.




A chisel


120


having a cutting arris


160


that is square to the blade


123


and can be positioned square in the holder


122


by positioning one side


145


of the blade


123


against a registration surface


143


(visible in

FIG. 10

) of the holder


122


body


126


.




A select predetermined projection of blade


123


from tool holder


128


is virtually always desired. Among other ways, such predetermined projection may be achieved as follows.




In order for a tool such as blade


123


to be properly positioned in tool holder


122


, it is necessary for the existing (or desired) cutting arris


160


to be parallel to the front edge


162


of tool holder body


126


and a predetermined distance from body


126


, and, more specifically, a predetermined distance from the arcuate surfaces


132


of feet


134


of tool holder


122


that ride on tool rest surface


36


. Such projection may be achieved by positioning the arcuate surfaces


132


in a predetermined location and adjusting blade


123


until arris


160


is at a location a predetermined distance from the arcuate surfaces


132


. This may be accomplished as illustrated in

FIG. 11

by positioning post


142


of tool rest


138


a predetermined projection from base


22


, positioning tool holder


122


with arcuate surfaces


132


on tool rest


138


, and then adjusting the position of blade


123


in tool holder


122


until cutting arris


160


contacts the knob


162


on thumbscrew


102


. After blade


123


projection from holder


122


has been set, the height of tool rest


138


can be adjusted to achieve different desired grinding and sharpening angles, which may be read from indicia


146


on tool rest post


142


.




A second technique for positioning the projection of a tool to be sharpened, such as blade


123


of chisel


120


, utilizes a positioning jig


168


. Such a jig


168


may be formed of extruded aluminum so that a convex arcuate surface


174


is provided to receive concave arcuate surfaces


132


of jig


122


feet


134


. Arcuate surface


174


is fixed in relation to a first step


170


and second step


172


. As is illustrated in

FIG. 9

, the arris


160


of a blade


123


is positioned against step


170


with the feet


134


of tool holder


122


positioned on arcuate surface


174


, and the blade is then locked in place by rotating thumb screws


130


to clamp the blade


123


with bar


128


. Blades having shorter projection can be positioned instead by reference to step


172


, which will provide a different grinding angle for a particular position of tool rest


138


. However, most desired grinding angles can still be achieved by raising or lowering tool rest


138


.




As will be understood by those skilled in the art in light of the description above and the accompanying drawings, other tool holders can be fabricated for holding other tools to be sharpened utilizing the system


20


of this invention. For instance, tool holders can be made to grasp considerably wider or longer blades such as, for instance, planer blades or jointer knives.




Similarly, alternative jigs and methods can be utilized for setting the projection of blades from tool holder


122


or alternative tool holders. Additionally, alternative tool rests can easily be substituted for the tool rest


138


illustrated and described herein by, for instance, fabricating different tool rest structures that attach to post


142


received in posthole


144


in base


22


.




Alternatives to platters


106


may also be attached to and used on turntable


30


. For instance, a felt buffing wheel can be mounted on turntable


30


by passing a bolt through a washer and the wheel (and through a buffing wheel bushing if needed) and into the threaded hole


98


in disk


94


. A spacer may be desirable between turntable


30


and the buffing wheel in order to raise the buffing wheel above the turntable and thereby make the edge of the buffing wheel more accessible.




Particles and debris from sharpening and grinding can be drawn from the turntable


30


area into ports


181


in base


22


(see

FIG. 4

) below tool rest


138


and from the grinding wheel


32


or belt


34


into a grinder port


189


in the base


22


adjacent to the wheel


32


or belt


34


. Such a grinder port


189


may be located, as shown in a broken line in

FIG. 3

, on the backside of upstanding portion


190


(indicated in

FIG. 4

) of base


22


. When the grinding wheel


32


or belt


34


is in use, ports


181


may be covered by shutters


182


that may be made of sheet metal such as brass or other appropriate materials. Ports


181


and the grinder port


189


communicate with a duct formed within base


22


by duct cover


184


(see

FIG. 3

) to which a vacuum system, such as a vacuum cleaner, shop vacuum or dust collector, may be attached at vacuum opening


186


in base


22


(see FIGS.


1


and


4


). The duct under cover


184


also ensures that abrasive laden air remains isolated from the airflow created by turntable


30


blades


76


and described above for motor cooling and drivetrain cleanliness purposes. Vacuum opening


186


can be closed by a cap


188


when not in use.




As will be readily understood by reference to the forgoing description, the accompanying drawings and following claims, numerous other modifications can be made in the power sharpening system of this invention without departing from the spirit of the invention or the scope of the following claims.



Claims
  • 1. A sharpening system, comprising:a turntable; at least two interchangeable platters of different thicknesses for carrying abrasive and for alternative mounting on and rotation by the turntable; and a tool holder for holding a tool with a longitudinal axis while contacting with the tool: (a) first abrasive on a face of one of the platters in a first plane at a first angle between the longitudinal axis of the tool and the first plane when the one platter is mounted on the turntable and (b) second abrasive on a face of a second of the platters in a second plane at a different angle between the longitudinal axis of the tool and the second plane when the second platter is mounted on the turntable.
  • 2. The sharpening system of claim 1, further comprising a tool rest positionable in alternative fixed locations relative to the turntable for sliding contact between the tool rest and the tool holder when the tool is contacting abrasive on a face of one of the platters.
  • 3. The sharpening system of claim 1, wherein the turntable contacts three wheels, one of which is driven to impart rotational motion to the turntable.
  • 4. The sharpening system of claim 3, wherein the driven wheel carries a resilient tire and is driven by an electric motor.
  • 5. The sharpening system of claim 4, wherein the driven wheel is mounted on a drive shaft driven by the electric motor and the drive shaft has an end remote from the driven wheel.
  • 6. The sharpening system of claim 5, wherein the drive shaft is adapted to be secured to and rotate a grinding wheel.
  • 7. The sharpening system of claim 5, wherein the drive shaft is secured to and rotates a drive wheel for an abrasive belt.
  • 8. The sharpening system of claim 7, further comprising an abrasive belt stanchion supporting at least one idler wheel for the abrasive belt.
  • 9. The sharpening system of claim 1, further comprising a vacuum duct for coupling to a vacuum system and having at least one vacuum port adjacent to the turntable.
  • 10. The sharpening system of claim 5, further comprising a vacuum duct for coupling to a vacuum system and having at least one vacuum port adjacent to the turntable and at least one other vacuum port adjacent to the remote end of the drive shaft.
  • 11. The sharpening system of claim 9, further comprising a shutter for selectively closing the vacuum port.
  • 12. The sharpening system of claim 10, further comprising at least one shutter for selectively closing at least one of the vacuum ports.
  • 13. The sharpening system of claim 1, further comprising fins on the turntable for inducing air flow for cooling purposes.
  • 14. The sharpening system of claim 1, further comprising bearing surfaces, and fins on the turntable for inducing air flow for limiting contamination of the bearing surfaces.
  • 15. The sharpening system of claim 1, further comprising bearing surfaces, a duct within which debris may be drawn away from the vicinity of the turntable and means for inducing air flow for cooling purposes and to limit contamination of the bearing surfaces.
  • 16. The sharpening system of claim 1, wherein the platters each comprise a thermoplastic core clad with aluminum.
  • 17. A power sharpening system, comprising:(a) a base, (b) an electric motor mounted within the base for driving (c) a generally horizontal drive shaft having two ends, (d) a turntable drive wheel mounted on one end of the drive shaft, the drive wheel for driving (e) a generally horizontal turntable, (f) at least two platters of different thicknesses alternatively mountable on the turntable for rotating abrasive secured to the platters in a generally horizontal plane, (g) structure on the other end of the drive shaft for mounting thereon either: (1) a grinding wheel or (2) an abrasive belt drive wheel, (h) structure on the base for mounting thereon either a grinding wheel guard or an abrasive belt idler wheel support, (i) a grinder toot rest mounted on the base proximate the other end of the drive shaft, (j) a sharpening tool rest mounted on the base proximate the turntable, and (k) a duct within the base for coupling to a vacuum system and having at least one port proximate the turntable and at least one other port proximate the other end of the drive shaft.
  • 18. A sharpening system, comprising:a turntable; at least two interchangeable platters of different thicknesses for carrying abrasive and for alternative mount on and rotation by the turntable; a base on which the turntable is mounted; and a drive shaft having two ends and secured to the base so that one of the ends can rotate either a generally vertical grinding wheel or a drive wheel for an abrasive belt and the other end can rotate the turntable.
  • 19. The sharpening system of claim 18, further comprising a sharpener tool rest positionable in alternative locations relative to the turntable for contact between the tool rest and either a tool or a tool holder when the tool is contacting abrasive on a face of one of the platters.
  • 20. The sharpening system of claim 18, further comprising a grinder tool rest proximate the one drive shaft end for use with the grinding wheel or the abrasive belt.
  • 21. The sharpening system of claim 18, further comprising means for securing one of the platters to the turntable.
  • 22. The sharpening system of claim 18, further comprising a fastener for securing one of the platters to the turntable, the fastener comprising a threaded post.
  • 23. The sharpening system of claim 21, wherein the securing means further comprises at least one reference surface that can be contacted by a tool being positioned in a tool holder in contact with the tool rest.
  • 24. The sharpening system of claim 19, further comprising a tool holder for holding a tool while the tool holder contacts the tool rest and the tool contacts abrasive on a face of one of the platters.
  • 25. The sharpening system of claim 22, wherein the fastener comprises two reference surfaces that can be contacted by a tool rest positioned in a tool holder in contact with the sharpener tool rest.
  • 26. A sharpening system, comprising:a turntable; at least two interchangeable platters of different thicknesses for carrying abrasive and for alternative mounting on and rotation by the turntable; a base on which the turntable is mounted; a drive shaft having two ends and secured to the base so that one of the ends can rotate either a generally vertical grinding wheel or a drive wheel for an abrasive belt and the other end can rotate the turntable; and a tool holder for holding a tool with a longitudinal axis while contacting with the tool: first abrasive on a face of one of the platters in a first plane at a first angle between the longitudinal axis of the tool and the first plane when the one platter is mounted on the turntable, and second abrasive on a face of a second of the platters in a second plane at a different angle between the longitudinal axis of the tool and the second plane when the second platter is mounted on the turntable.
  • 27. The sharpening system of claim 26, further comprising a sharpener tool rest positionable in alternative locations relative to the turntable for contact between the tool rest and either the tool or the tool holder when the tool is contacting abrasive on a face of one of the platters.
  • 28. The sharpening system of claim 26, further comprising a grinder tool rest proximate the one drive shaft end for use with the grinding wheel or the abrasive belt.
  • 29. A sharpening system comprising:a turntable; at least two interchangeable platters of different thicknesses for carrying abrasive and for alternative mounting on and rotation by the turntable; a base on which the turntable is mounted; a drive shaft having two ends and secured to the base so that one of the ends can rotate either a generally vertical grinding wheel or a drive wheel for an abrasive belt and the other end can rotate the turntable; and a tool holder for holding a tool while contacting with the tool abrasive on a face of one of the platters.
  • 30. The sharpening system of claim 29, further comprising a sharpener tool rest positionable in alternative locations relative to the turntable for contact between the tool rest and either the tool or the tool holder when the tool is contacting abrasive on a face of one of the platters.
  • 31. The sharpening system of claim 29, further comprising a grinder tool rest proximate the one drive shaft end for use with the grinding wheel or the abrasive belt.
  • 32. The sharpening system of claim 29, further comprising a vacuum duct for coupling to a vacuum system and having at least one vacuum port adjacent to the turntable.
  • 33. The sharpening system of claim 32, further comprising at least one shutter for selectively closing at least one of the vacuum ports.
  • 34. A sharpening system, comprising:a turntable; at least two interchangeable platters of different thicknesses for carrying abrasive and for alternative mounting on and rotation by the turntable; a tool holder for holding a tool with a longitudinal axis while contacting with the tool: first abrasive on a face of one of the platters in a first plane at a first angle between the longitudinal axis of the tool and the first plane when the one platter is mounted on the turntable, and second abrasive on a face of a second of the platters in a second plane at a different angle between the longitudinal axis of the tool and the second plane when the second platter is mounted on the turntable; and means for securing one of the platters to the turntable.
  • 35. The sharpening system of claim 34, further comprising a sharpener tool rest positionable in alternative locations relative to the turntable for contact between the tool rest and either the tool or the tool holder when the tool is contacting abrasive on a face of one of the platters.
  • 36. The sharpening system of claim 34, further comprising a base on which the turntable is mounted.
  • 37. The sharpening system of claim 36, further comprising an electric motor mounted within the base.
  • 38. The sharpening system of claim 37, further comprising a drive shaft being driven by the electric motor.
  • 39. The sharpening system of claim 34, wherein the platters each comprise a thermoplastic core clad with aluminum.
  • 40. The sharpening system of claim 34, further comprising fins on the turntable for inducing air flow for cooling purposes.
  • 41. A sharpening system, comprising:a turntable mounted on a base; at least two interchangeable platters of different thicknesses for carrying abrasive and for alternative mounting on and rotation by the turntable; a tool holder for holding a tool with a longitudinal axis while contacting with the tool: first abrasive on a face of one of the platters in a first plane at a first angle between the longitudinal axis of the tool and the first plane when the one platter is mounted on the turntable, and second abrasive on a face of a second of the platters in a second plane at a different angle between the longitudinal axis of the tool and the second plane when the second platter is mounted on the turntable; a sharpening tool rest mounted on the base proximate the turntable; and a duct within the base for coupling to a vacuum system and having at least one port proximate the turntable.
  • 42. The sharpening system of claim 41, wherein the sharpening tool rest is positionable in alternative locations relative to the turntable for contact between the tool rest and either the tool or the tool holder when the tool is contacting abrasive on a face of one of the platters.
  • 43. The sharpening system of claim 41, wherein the platters each comprise a thermoplastic core clad with aluminum.
  • 44. The sharpening system of claim 41, further comprising an electric motor mounted within the base.
  • 45. The sharpening system of claim 41, further comprising bearing surfaces and fins on the turntable for inducing air flow for limiting contamination of the bearing surfaces.
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