Power stapler

Information

  • Patent Grant
  • 6547119
  • Patent Number
    6,547,119
  • Date Filed
    Monday, April 30, 2001
    23 years ago
  • Date Issued
    Tuesday, April 15, 2003
    21 years ago
  • Inventors
  • Examiners
    • Smith; Scott A.
    Agents
    • Bacon & Thomas
Abstract
A power stapler includes a base in which a gear system and a motor is received, and a punching arm which is pivotally connected to the base and a punching member is pivotally connected to the base. A punching plate is connected a free end of the punching member. A shaft extends through the punching member and two arms are connected to two first ends of the shaft. Two cam devices are respectively connected to two respective second ends of the two arms and the gear system powered by a motor is connected to an axle of one gear of the gear system. Accordingly, when the two arms are activated by the gear system, the punching member is lowered to proceed stapling action.
Description




FIELD OF THE INVENTION




The present invention relates to a stapler powered by a motor and the punching member is connected by two arms which are moved by a cam device so that the lowering action of the punching member is evenly and in stable.




BACKGROUND OF THE INVENTION




A conventional power stapler


70


is shown in

FIGS. 6 and 7

and generally includes a punching member


76


which is pivotally connected to an inside of an arm of the stapler


70


and staples are received in the punching member


76


. A motor


71


is connected in the power stapler


70


and is connected to a gear system


72


. A pinion T


7


driven by the motor


71


is connected to a gear T


8


and a gear disk T


10


is co-axially connected to the gear T


8


and drives gear T


9


. A gear disk T


11


is co-axially connected to the gear T


9


and drives a gear disk T


12


. A shaft


73


extends from a side of the gear T


12


and a cam shaft


74


is connected to the shaft


73


. A cam


75


is connected to the cam shaft


74


and is retained in a semi-circular frame


77


and when the cam


75


is at its high position, the punching member


76


is positioned at not-in-use position. When documents are inserted into the space below the punching member


76


, the cam


75


is moved to its lowest position by the gear system


72


to press the punching member


76


downward and penetrate a staple through the documents. However, the cam


75


contacts a side on the top of the punching member


76


so that the punching member


76


is applied an eccentric force which tends to tort the punching member


76


and the force of the two ends of the staple are not evenly. Because the cam shaft


74


is cantilevered so that it is worn out and/or deformed after being used for a long period of time. The contact between the cam


75


and the punching member


76


is an impact type that accelerates the deformation of the cam shaft


74


.




The present invention intends to provide a power stapler wherein the punching member is connected between two arms and two cam devices are connected on two distal ends of the two arms so that the punching member can be smoothly lowered and raised.




SUMMARY OF THE INVENTION




In accordance with one aspect of the present invention, there is provided a power stapler and includes a base and a punching arm is pivotally connected to said base in which a gear system and a motor powering the gear system are received. A punching member has an end pivotally connected to said base and a punching plate extends from the other end of said punching member. A shaft extends through said punching member and two arms each have a first end thereof connected to two ends of said shaft. Two cam devices are respectively connected to two respective second ends of said two arms. The two cam devices are connected to an axle of one gear of said gear system so that when the gear is rotated, the cam devices moves the two arms.




The primary object of the present invention is to provide a power stapler wherein the punching member is connected between two arms which have two respective cam devices connected with the gear system so that the punching member can be pivoted smoothly and in stable.











The present invention will become more obvious from the following description when taken in connection with the accompanying drawings which show, for purposes of illustration only, a preferred embodiment in accordance with the present invention.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view to show the power stapler of the present invention;





FIG. 2

is an exploded view to show the power stapler of the present invention;





FIG. 3

is a side view to show the power stapler of the present invention;





FIG. 4

is a side view to show the power stapler of the present invention wherein the punching member is lowered;





FIG. 5A

is a plan view to show a pin member and a switch of the power stapler of the present invention;





FIG. 5B

is a plan view to show the pin member is pushed by documents to be stapled and the switch is activated;





FIG. 6

is a top view to show the gear system of a conventional power stapler, and





FIG. 7

is a side view to show the gear system of the conventional power stapler.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIGS. 1

to


3


, the power stapler of the present invention comprises a base


14


and a punching arm


10


is pivotally connected to said base


14


. The punching arm


10


is composed of three parts


11


,


12


,


13


and a release button


15


is accessed on the top of the punching arm


10


. A frame


21


is received in the base


14


and has a matrix anvil


211


so as to bend two legs of staples.




A punching member


26


has an end pivotally connected to said base


14


and a punching plate


261


extends from the other end of said punching member


26


and is located corresponding to the matrix anvil


211


. The punching plate


261


ejects one of the staples received in the punching member


26


toward the matrix anvil


211


when the punching member


26


is lowered. A shaft


52


extends transversely through said punching member


26


and two arms


50


each have a first end thereof connected to two ends of said shaft


52


. Two cushion members


51


are received in two respective recesses


501


of the first ends of the two arms


50


. Two cam devices


40


are respectively connected to two respective second ends of said two arms


50


and a polygonal shaft


31


extends through two holes


210


in the frame


21


and is connected to a final gear T


6


of a gear system


30


received in the base


14


. The gear system


30


includes a pinion T


1


which is connected to an output shaft of a motor


27


and a second gear T


2


is engaged with the pinion T


1


. A pinion T


3


is co-axially connected to the second gear T


2


and the pinion T


3


is engaged with a third gear T


4


. A pinion T


5


co-axially connected to the third gear T


4


and a pinion T


5


is co-axially connected to the third gear T


4


. The pinion T


5


is engaged with the final gear T


6


. The release button


15


contacts a fulcrum member


262


which is pivoted when pushing the release button


15


so as to release a staple pushing plate


24


to allow the user to add the staples. A gap is defined between the punching arm


10


and the base


14


so that documents to be stapled can be inserted in the gap.




As shown in

FIG. 5A

, a slide plate


215


is connected to the base


14


and a pin member


212


is pivotally connected to said slide plate


215


. A first end of said pin member


212


is located in the gap between said punching arm


10


and said base


14


, and a second end of said pin member


212


is engaged with a first end of a pivotable member


213


and a second end of the pivotable member


213


is engaged with a switch


214


for activating said motor


27


. The base


14


has a slot defined in a side thereof and a knob


216


is slidably received in said slot. The knob


216


is connected to said slide plate


215


so that when sliding the knob


216


, the first end of the pin member


212


is moved in the gap so as to decide a width from a edge of the documents


60


where the staples penetrate.




As shown in

FIGS. 4 and 5B

, when the first end of the pin member


212


is pushed by the documents


60


to be stapled, the second end of the pin member


212


is swung and pushes the first end of the pivotable member


213


, the second end of the pivotable member


213


is then raised to compress and activate the switch


214


to operate the gear system


30


to lower the punching arm


10


to staple the documents. Because the punching member


26


is moved by the shaft


52


and the punching member


26


is connected between the two arms


50


so that when the two arms


50


are rotated, the punching member


26


is applied an even pull force on a top thereof and pivoted in stable.




While we have shown and described the embodiment in accordance with the present invention, it should be clear to those skilled in the art that further embodiments may be made without departing from the scope of the present invention.



Claims
  • 1. A power stapler comprising:a base (14) and a punching arm (10) connected to said base (14); a punching member (26) having an end pivotally connected to said base (14) and a punching plate (261) connected to the other end of said punching member (26), a shaft (52) extending through said punching member (26) and two arms (50) each having a first end thereof connected to said shaft (52), two cam devices (40) respectively connected to each respective second end of said two arms (50), and a gear system (30) received in said base (14) and powered by a motor (27), said two cam devices (40) connected to an axle of one gear of said gear system (30).
  • 2. The power stapler as claimed in claim 1 wherein said base (14) has a slide plate (215) and a pin member (212) is pivotally connected to said slide plate (215), a first end of said pin member (212) located in a gap between said punching arm (10) and said base (14), a second end of said pin member (212) engaged with a switch (214) for activating said motor (27).
  • 3. The power stapler comprising:a base (14 and a punching arm (10) connected to said base (14); a punching member (26) having an end pivotally connected to said base (14) and a punching plate (261) connected to the other end of said punching member (26), a shaft (52) extending through said punching member (26) and two arms (50) each having a first end thereof connected to said shaft (52), two cam devices (40) respectively connected to each respective second end of said two arms (50), and a gear system (30) received in said base (14) and powered by a motor (27), said two cam devices (40) connected to an axle of one gear of said gear system (30); and wherein said base (14) has a slide plate (215) and a pin member (212) is pivotally connected to said slide plate (215), a first end of said pin member (212) located in a gap between said punching arm (10) and said base (14), a second end of said pin member (212) engaged with a switch (214) for activating said motor (27), and wherein said base (14) has a slot and a knob (216) is slidably received in said slot, said knob (216) connected to said slide plate (215).
US Referenced Citations (7)
Number Name Date Kind
5029745 Akizawa et al. Jul 1991 A
5222645 Sueda Jun 1993 A
5427296 Chen Jun 1995 A
5474222 Kanai et al. Dec 1995 A
5657918 Shimomura et al. Aug 1997 A
5791544 Fujimaki Aug 1998 A
5803337 Fukai et al. Sep 1998 A