1. Field of the Invention
The present invention relates to hydraulic pumps and, more particularly, to hydraulic pumps suitable for use in a vehicular power steering application.
2. Description of the Related Art
Many modern vehicles have hydraulic power assisted steering systems having a power steering pump for circulating the hydraulic fluid within the system. The power steering circuit typically includes a reservoir from which hydraulic fluid is fed to the pump. Fluid discharged by the pump is used to operate a steering gear and then returns to the reservoir. The reservoir not only collects hydraulic fluid for intake by the pump but also typically conditions the hydraulic fluid by de-aerating and filtering the hydraulic fluid. The reservoir may also act as a thermal sink and cool the fluid. Fluid from the reservoir is fed to the pump and the cycle is repeated. The pump will often generate more fluid flow than is necessary for operation of the steering gear and the pump will typically include a flow control valve that re-circulates excess flow from the discharge to the intake channels of the pump.
For many vehicles, the power steering pump shaft typically has a pulley that is driven by a belt that is also coupled to a pulley on the vehicle crankshaft. It is also known to drive the power steering pump by an electrical motor.
A variety of different types of power steering pumps are known in the art and four general types of pumps that can be used for such power steering pumps include vane, roller, slipper and gear pumps. Vane-type steering pumps are in common use in contemporary vehicles and examples of vane-type steering pumps are disclosed in U.S. Pat. No. 6,913,446 B2 issued to Nissen et al.; U.S. Pat. No. 6,899,528 B2 issued to Youngpeter et al.; U.S. Pat. No. 6,857,863 B1 issued to Modrzejewski et al.; and U.S. Pat. No. 6,666,670 B1 issued to Hartman et al., the disclosures of which are hereby incorporated herein by reference.
Pump 22a is configured such that fluid entering a chamber 50 through one of openings 56, 58 is discharged through a discharge port after rotation through an angle of approximately 90 degrees about the axis of shaft 36.
Thrust plate 38 is seated against surface 62 formed by housing 34 and which is best seen in
While many adequate steering pump designs such as pump 22a are known in the art, a steering pump having improved fluid flow and/or pressure balancing characteristics, which reduce the variability and magnitude of pressures within the pump, and provide noise reduction, increased durability, and the opportunity for cost saving benefits, remains desirable.
The present invention provides a steering pump design which improves its internal fluid flow and/or pressure balancing characteristics and provides a more durable and quietly operating pump.
The present invention provides, in one form thereof, a power steering pump including a first surface, an intake flow channel defined by the first surface, a chamber into which fluid is received, and a plate disposed between the first surface and the chamber. The plate is provided with an opening extending therethrough, the plate opening having opposed terminal ends, one terminal end being downstream of the other relative to the flow of fluid through the intake flow channel. The intake flow channel is in fluid communication with the chamber through the plate opening, and the intake flow channel is configured to direct fluid flow through the plate opening into the chamber at a location intermediate and spaced from the terminal ends of the plate opening.
The present invention provides, in another form thereof, a power steering pump including a first surface, a pair of intake flow channels being defined by the first surface, a pair of chambers into which fluid is received, and a plate disposed between the first surface and the pair of chambers. The plate is provided with a pair of openings, each opening extending through the plate, and each of the pair of intake flow channels is in fluid communication with one of the chambers through one of the plate openings. The two intake flow channels are in fluid communication with each other through a pressure balancing fluid communication channel extending therebetween at areas in which the intake flow channels are respectively in fluid communication with one of the pair of plate openings. The pressure of fluid in the intake flow channels at these areas tending toward equalization through the pressure balancing fluid communication channel.
The present invention also provides, in another form thereof, a vane-type power steering pump including a first surface, a pair of chambers into which fluid is received, a thrust plate disposed between the first surface and the pair of chambers, and a pair of intake flow channels defined by the first surface and the thrust plate. The thrust plate is provided with a pair of openings, each opening extending therethrough, the thrust plate openings each having opposed terminal ends, one terminal end being downstream of the other relative to the flow of fluid through the respective intake flow channel. Each of the pair of intake flow channels is in fluid communication with one of the chambers through one of the thrust plate openings, and is configured to direct fluid flow through the respective thrust plate opening into the respective chamber at a location intermediate and spaced from the terminal ends of the thrust plate opening. The pump also includes a pressure balancing fluid communication channel extending between the pair of intake flow channels, the pair of intake flow channels being in fluid communication with each other through the pressure balancing fluid communication channel at areas in which the intake flow channels are respectively in fluid communication with one of the pair of thrust plate openings. The pressure of fluid in the intake flow channels at these areas tending toward equalization through the pressure balancing fluid communication channel.
The above mentioned and other features of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and may herein be described in detail. It should be understood, however, that the drawings and detailed description thereto are not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present invention as defined by the appended claims.
Moreover, it is to be noted that the Figures are not necessarily drawn to scale and are necessarily not drawn to the same scale. In particular, the scale of some of the elements of the Figures is greatly exaggerated to emphasize characteristics of the elements. Elements shown in more than one Figure that may be similarly configured have been indicated using the same reference numerals.
Terminal ends 92 of channels 80, 82 are located approximately midway between opposite terminal ends 60 of openings 56, 58 in thrust plate 38. Ends 60 of openings 56, 58 are located at approximately the same radial distance from the longitudinal axis of shaft 36 and at different angular positions about the shaft axis. The depth of channels 80, 82 is approximately 2 mm at channel ends 92. As shown in
Flow model analyses of prior art pump 22a and first embodiment pump 22b were conducted at operating speeds of 8500 rpm and 3500 rpm and the fluid pressure values obtained by these analyses are presented in
The vertically extending rectangle located at the right in each of
As can be seen by a comparison of
Similarly,
Another aspect of the present invention provides a pump 22 modified to have a fluid communication channel to equalize pressure between terminal areas 72 and 74 of channel 64 of prior art pump 22a, or terminal areas 84 and 86 of channel 76 of first pump embodiment 22b.
Referring to
Referring to
Groove 106 acts as a pressure balancing fluid communication channel providing fluid communication between areas 72, 74 of flow channels 68, 70 in second embodiment pump 22c, and areas 84, 86 of flow channels 80, 82 in third embodiment pump 22d.In pumps 22c and 22d, groove 106 is advantageously positioned so that it communicates with the terminal areas at the point in the terminal areas where these areas experience the highest fluid pressure values, e.g., the terminal ends of such areas.
The illustrated groove 106 in pump 22c and pump 22d has a semi-circular cross-section with a depth of approximately 3 mm and a width of approximately 3.5 mm, the present invention is not, however, limited to a specific sized groove or channel 106. It is also noted that while the illustrated pressure balancing fluid communication channel 106 is formed by a groove located in surface 62 other fluid communication passages may also be employed with the present invention.
The presence of pressure balancing groove 106 tends to equalize the pressure in areas 72, 74 or 84, 86 proximate the location at which hydraulic fluid is communicated to intake chamber 50. The presence of pressure balancing groove 106 has been found to reduce the fluid pressure within the intake line. This reduction in pressure is thought to enhance the durability of the pump. It might also provide the opportunity for cost reductions through the use of a relatively thinner housing 34 and thereby providing material cost savings.
Flow model analyses of a second embodiment pump 22c (having pressure balancing groove 106) and a prior art pump 22a (otherwise identical but having no pressure balancing groove) were conducted at common operating speeds. Fluid pressure values obtained by these analyses at high compressor speeds are presented in
Similarly, the modeling results of operating prior art pump 22a and second embodiment pump 22c each at a shaft speed of 3500 rpm, while not graphically depicted herein, included the pressure in the intake fluid line immediately upstream of opening 66 (
While the reduction in the intake fluid pressure obtained by the use of a pressure groove 106 in second embodiment pump 22c or third embodiment pump 22d is thought to increase pump durability and longevity relative to prior art pump 22a or first embodiment pump 22b, respectively, it is also thought to relatively increase turbulence in respective terminal areas 72, 74 and 84, 86 which thereby negates some of the advantages that terminal areas 84, 86 of first embodiment pump 22b provides over terminal areas 72, 74 of prior art pump 22a.
Although the illustrated embodiments of second embodiment pump 22c and third embodiment pump 22d respectively show pressure balancing groove 106 providing fluid communication between their respective terminal areas 72, 74 and 84, 86, alternative configurations are also contemplated. For example, a pressure balancing groove 106 connect with the intake flow channels at alternative locations, or be used with much differently configured intake fluid lines.
Although the intake flow channels 64, 76 and/or pressure balancing groove 106 of the illustrated first, second and third embodiments of a pump 22 in accordance with the present invention are all formed in housing 34, alternative means of defining channels 64, 76, 106 may also be used. For example, channels 64, 76, 106 could be formed in a part that is separate from both the thrust plate 38 and housing 34, or, they could be formed in surface 104 of thrust plate 38 that faces away from chambers 50, or some combination thereof, e.g., formed by mating grooves located both in housing 34 and in surface 104 of thrust plate 38 that faces away from chambers 50.
While this invention has been described as having exemplary designs, the present invention may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles.
The present application claims priority to U.S. Provisional Patent Applications Ser. Nos. 61/124,096 and 61/124,095, both filed Apr. 12, 2008, the disclosures of which are both hereby expressly incorporated by reference.
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