This application is based on and claims the benefit of priority from Japanese Patent Application 2019-231624, filed on 23 Dec. 2019, the content of which is incorporated herein by reference.
The present invention relates to a power storage device.
Since hybrid vehicles or electric vehicles require a larger amount of power than typical gasoline vehicles, a power storage device in which a plurality of battery cells such as lithium ion secondary batteries are stacked is mounted in the hybrid vehicles or electric vehicles. The plurality of battery cells need to be held in the power storage device to be prevented from vibrating due to vibration of a vehicle or the like.
There has been conventionally known a battery device in which a pin-shaped fastening protrusion is provided on a bottom surface of a cell casing of an individual battery cell, and the individual battery cell mounted on a cooling plate is fastened to the cooling plate using the fastening protrusion passing through the cooling plate (see Patent Document 1).
Patent Document 1: Japanese Unexamined Patent Application (Translation of PCT Application), Publication No. 2015-520924
However, in the above-described conventional technique, the battery cells need to be individually fastened to the cooling plate to hold the battery cells, resulting in poor assembly workability of the battery device.
The present invention has an object to provide a power storage device in which a plurality of battery cells can be easily held, resulting in good assembly workability.
(1) A power storage device according to the present invention (for example, a power storage device 1 described later) comprises: a cell group (for example, a cell group 3 described later) in which a plurality of battery cells (for example, battery cells 31 described later) each having a terminal (for example, a terminal 32 described later) on a first surface (for example, an upper surface 31a described later) are stacked; a cylindrical housing part (for example, a housing part 2 described later) that houses the cell group; a first plate member (for example, an upper plate member 5 described later) extending from the first surface of each of the battery cells in the cell group to side surfaces (for example, side surfaces 31c described later) of each of the battery cells, the side surfaces being adjacent to the first surface, the first plate member being housed in the housing part together with the cell group; a cell side protrusion portion (for example, a cell side protrusion portion 54 described later) protruding from a portion extending on each of the side surfaces of each of the battery cells toward an inner wall surface (for example, an inner surface 23a, 24a described later) of the housing part in the first plate member; and an insertion member (for example, an insertion member 8 described later) that is press-fitted to contact both of the cell side protrusion portion and the inner wall surface disposed closer to the first surface side than the cell side protrusion portion, and presses the cell group against an opposite side of a side facing the first surface via the cell side protrusion portion.
According to the above-described (1), since the cell group can be pressed and held in the housing part just by press-fitting the insertion member between the cell side protrusion portion of the first plate member housed in the housing part together with the cell group and the inner wall surface of the housing part, there can be provided the power storage device in which the plurality of battery cells can be easily held, resulting in good assembly workability.
(2) In the power storage device according to (1), an elastic member (for example, an elastic member 64 described later) that receives a load from the cell group pressed by the insertion member may be provided between the cell group and the inner wall surface of the housing part.
According to the above-described (2), the cell group can be stably held when the elastic member is compressed. In addition, since a vibration applied to the cell group can be absorbed by the elastic member, noise and impacts caused by such vibration can be prevented from occurring.
(3) In the power storage device according to (2), the elastic member may be disposed in a corner portion at a diagonal position of the insertion member via the cell group.
According to the above-described (3), vibrations in an up-down direction and a left-right direction of the cell group can be absorbed by the elastic member.
(4) The power storage device according to (2) or (3) comprises a second plate member (for example, a lower plate member 6 described later) disposed to cover a second surface (for example, a bottom surface 31d described later) side of each of the battery cells disposed at an opposite side of the first surface in the cell group, the second plate member being housed in the housing part together with the cell group, wherein the elastic member may be provided in the second plate member.
According to the above-described (4), the elastic member can be easily disposed in the housing part by the second plate member.
(5) In the power storage device according to (4), the second plate member includes a pair of side frame portions (for example, side frame portions 61 described later) extending at both ends along a length direction of a lower surface of the cell group, the elastic member is held between upper claw portions (for example, upper claw portions 61a described later) and lower claw portions (for example, lower claw portions 61b described later) that are alternately disposed on an upper side and a lower side of each of the pair of side frame portions along the length direction, and the upper claw portions each may include a contact portion (for example, a contact portion 61c described later) that contacts the side surface of the battery cell.
According to the above-described (5), since the upper claw portions are deformed toward the side surfaces of the battery cell and the side surfaces of the battery cell are sandwiched from both sides by the contact portions, the lower portion of the battery cell is firmly held.
(6) In the power storage device according to any one of (1) to (5), the cell side protrusion portion may be disposed in the first plate member on each of both side surface sides of the battery cell.
According to the above-described (6), the cell group in the housing part can be more stably held.
(7) in the power storage device according to any one of (1) to (6), a contact recess portion (for example, a contact recess portion 27 described later) having an inner surface (for example, an inner surface 27a described later) sandwiching the insertion member between the contact recess portion and the cell side protrusion portion may be provided in the inner wall surface of the housing part disposed closer to the first surface side than the cell side protrusion portion.
According to the above-described (7), the insertion member is smoothly guided in an insertion direction by the contact recess portion. Since the insertion member press-fitted to be fitted into the contact recess portion is held in the contact recess portion, a pressing force can be stably applied to the cell side protrusion portion. In addition, since it is simply required that the insertion member is made small to an extent capable of being fitted into the contact recess portion, the power storage device can be reduced in size and weight.
(8) In the power storage device according to (7), an inner wall side protrusion portion (for example, an inner wall side protrusion portion 28 described later) protruding toward the cell group side is provided in the inner wall surface of the housing part facing the cell side protrusion portion, and the inner wall side protrusion portion is disposed on an opposite side of the cell side protrusion portion via the insertion member, and at least a part of the inner wall side protrusion portion overlaps with the cell side protrusion portion as viewed from a side facing the first surface.
According to the above-described (8), since a movement o the cell group in a direction in which the cell side protrusion portion and the inner wall side protrusion portion approach each other is restricted by contact between the cell side protrusion portion and the inner wall side protrusion portion, the terminal of the battery cell can be protected.
The present invention can provide a power storage device in which a plurality of battery cells can be easily held, resulting in good assembly workability.
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
The housing part 2 illustrated in the present embodiment is a case made of metal such as aluminum or an aluminum alloy, and is formed in a horizontally long quadrangular cylindrical shape in which a dimension in the width direction (Y direction) is larger than that in the height direction (Z direction). The housing part 2 is an extrusion-molded product formed by extrusion molding along one direction (X direction). Since the housing part 2 constituted by the extrusion-molded product can be easily formed and does not have a joint portion in which plate members are joined to each other, assembly variation or thermal distortion arising from the joint portion does not occur. Hence, the housing part 2 has a stable shape.
The housing part 2 includes an upper wall portion 21 and a lower wall portion 22 facing each other in the height direction, two side wall portions 23, 23 facing each other in the width direction, and one middle wall portion 24 disposed between the side wall portions 23, 23 and extending in parallel with the side wall portions 23, 23 from the upper wall portion 21 to the lower wall portion 22. In the housing part 2, two rows of housing spaces 20, 20 each tor housing the cell group 3 are formed as spaces surrounded by the upper wall portion 21, the lower wall portion 22, the side wall portions 23, 23, and the middle wall portion 24. Openings 20a, 20a formed in a horizontally long rectangular shape are open in both ends of the housing part 2 in the length direction (X direction), respectively, so that the housing spaces 20, 20 communicate with the outside.
Heat exchange medium flow paths 25, 26 through which heat exchange media to be subjected to heat exchange with the battery cells 31 (described later) forming the cell groups 3, 3 flow are provided inside the side wall portions 23, 23 and inside the middle wall portion 24 of the housing part 2, respectively. The heat exchange medium flow paths 25, 26 extend along the entire length of the housing part 2 in the length direction, and each is opened to both ends of the housing part 2 in the length direction. As illustrated in FIG. 2, the heat exchange medium flow paths 25, 26 are divided into the upper flow paths 252, 261 and the lower flow paths 252, 262 by flow path partition walls 25a, 26a extending along the length direction of the housing part 2 at a substantially center portion of the housing part 2 in the height direction, respectively. The upper flow path 251 and the lower flow path 252 are aligned with the upper flow path 261 and the lower flow path 262 in the height direction of the housing part 2, respectively.
As illustrated in
An upper plate member 5 (first plate member) is disposed above the cell group 3, and a lower plate member 6 (second plate member) is disposed below the cell group 3. The upper plate member 5 and the lower plate member 6 will be further described with reference to
The upper plate member 5 is formed of, for example, an insulating resin such as polypropylene or polyethylene. The upper plate member 5 integrally includes a rectangular frame portion 51 dimensioned to surround an upper surface of the cell group 3 (a surface including the upper surfaces 31a of the plurality of stacked battery cells 31), a plurality of upper partition plate portions 52 that partition the inside of the rectangular frame portion 51 along the width direction (Y direction) of the cell group 3, and an upper plate portion 53 forming an upper surface of the upper plate member 5.
The rectangular frame portion 51 is formed by assembling a pair of end frames 51a, 51a disposed at both ends of the cell, group 3 in the length direction (X direction), and a pair of side frames 51b, 51b extending along the length direction of the cell group 3 to form a rectangular shape. The end frames 51a, 51a are disposed on end surfaces 31b, 31b facing in the stacking direction of the two battery cells 31, 31 disposed at the outermost ends of the cell group 3, to extend at a predetermined height (a height along the Z direction). The side frames 51b, 51b are disposed on side surfaces 31c, 31c which are both end surfaces of all the battery cells 31 in the cell group 3 in the width direction, to extend at a substantially same height as the end frames 51a, 51a.
The upper partition plate portions 52 are provided between the pair of side frames 51b, 51b, to be in parallel with the end frames 51a, 51a. The upper partition plate portions 52 are disposed so that the surface direction thereof is in parallel with the height direction (Z direction) of the cell group 3. The height of the upper partition plate portions 52 along the Z direction is substantially the same as that of the rectangular frame portion 51. The upper partition plate portions 52 are disposed at a predetermined interval in parallel with one another, to correspond to respective portions between the battery cells 31, 31 adjacent to each other.
The upper plate portion 53 is provided over an upper end of the rectangular frame portion 51 and upper ends of the upper partition plate portions 52, thereby being disposed to extend in parallel with the upper surfaces 31a of the respective battery cells 31. The upper plate portion 53 has rectangular openings 53a formed between each of the end frames 51a, 51a and the adjacent upper partition plate portion 52 and between the upper partition plate portions 52, 52 adjacent to each other. Each of the openings 53a is provided between the upper partition plate portions 52, 52 adjacent to each other so that the upper surface 31a including the two terminals 32, 32 of one battery cell 31 is exposed upward. The area of one opening 53a is slightly smaller than that of the upper surface 31a of one battery cell 31. Therefore, the upper plate portion 53 extends along outer peripheral portions of the respective upper surfaces 31a of the battery cells 31, in the peripheries of the openings 53a.
Cell side protrusion portions 54, 54 protruding in the width direction (the width direction of the cell group 3) of the upper plate member 5 are provided on the pair of side frames 51b, 51b of the rectangular frame portion 51, respectively. The cell side protrusion portions 54, 54 extend along substantially the entire length of the upper plate member 5 in the length direction (the length direction of the cell group 3).
As illustrated in
The lower plate member 6 is formed of, for example, an insulating resin such as polypropylene or polyethylene. The lower plate member 6 integrally includes a pair of side frame portions 61, 61 extending in parallel with each other at both side portions along the length direction of the lower surface (a surface including bottom surfaces 31d of the battery cells 31) of the cell group 3, and a plurality of lower partition plate portions 62 and support plate portions 63 that connect the pair of side frame portions 61, 61 to each other along the width direction of the cell group 3.
The lower partition plate portions 62 partition the inside of the lower plate member 6 (between the pair of side frame portions 61, 61) along the width direction of the cell group 3. The lower partition plate portions 62 are disposed so that the surface direction thereof is in parallel with the height direction of the cell group 3. The lower partition plate portions 62 are disposed at a predetermined interval in parallel with one another, to correspond to the end surfaces 31b, 31b facing in the stacking direction of the two battery cells 31, 31 disposed at the outermost ends of the cell group 3 and portions between the battery cells 31, 31 adjacent to one another, respectively.
Each of the support plate portions 63 is disposed between the lower partition plate portions 62, 62 adjacent to each other. The support plate portions 63 are disposed so that the surface direction thereof is in parallel with the bottom surface 31d (second surface) of the battery cell 31 in the cell group 3, and are provided in one-to-one correspondence with the respective battery cells 31 in the cell group 3. The support plate portions 63 contact the respective bottom surfaces 31d of the battery cells 31, thereby supporting the respective battery cells 31 from below.
Elastic members 64, 64 made of rubber or the like are attached to the outside of the side frame portions 61, 61, respectively, to extend along the entire length of the side frame portions 61, 61. The elastic member 64 is held between upper claw portions 61a and lower claw portions 61b that are alternately disposed on the upper side and the lower side of the side frame portion 61 in the length direction. The elastic member 64 protrudes toward the outside of the corresponding side frame portion 61, specifically, toward the outside of the lower plate member 6 in the width direction and obliquely downward.
The upper claw portions 61a are provided in one-to-one correspondence with the respective side surfaces 31c of the battery cells 31 configuring the cell group 3. As illustrated in
The upper side of the cell group 3 is covered with the upper plate member 5. In addition, the lower side of the cell group 3 is covered with and supported by the lower plate member when the battery cells 31 are mounted on the respective support plate portions 63. The upper partition plate portions 52 of the upper plate member 5 and the lower partition plate portions 62 of the lower plate member 6 each are held between the battery cells 31, 31 adjacent to each other, which insulates between the battery cells 31, 31. The terminals 32 of each of the battery cells 31 are exposed from the opening 53a in the upper plate member 5, and are connected to the respective bus bars 33. The flexible printed circuit board 34 is disposed on the upper surface of the upper plate member 5. Furthermore, as illustrated in
The cell group 3 is inserted into each of the housing spaces 20, 20 in the housing part 2 from each of the openings 20a, 20a in the stacking direction of the battery cells 31, together with the upper plate member 5, the lower plate member 6, and the cover member 7, thereby being housed in the housing part 2. As illustrated in
As illustrated in
The end plates 4, 4 are disposed so that each covers the two openings 20a, 20a at each end of the housing part 2, and are fixed to both end surfaces of the housing part 2, respectively, using a plurality of bolts 41 passing through each of the end plates 4, 4.
Next, a configuration for fixing the cell groups 3, 3 housed inside of the housing part 2 will be further described with reference to
The insertion member 8 is formed of, for example, metal such as stainless steel, and is a cylindrical bar-shaped body having a length extending the entire length of the housing part 2 and the cell group 3 in the length direction. The insertion members 8 are press-fitted from the opening 20a of the housing part 2, to contact the respective cell side protrusion portions 54 of the upper plate member 5, and respective inner wall surfaces of the housing space 20 disposed closer to the upper surface 31a side of the battery cells 31 than the cell side protrusion portions 54, specifically, the inner surface 23a of the side wall portion 23 and the inner surface 24a of the middle wall portion 24, respectively. Note that
As illustrated in
As illustrated in
Since the cell group 3 is held when the elastic member 64 is compressed, the vibration applied to the cell group 3 can be absorbed by the elastic member 64, whereby noise and impacts caused by such vibration can be prevented from occurring. Moreover, since the elastic members 64 are disposed in the corner portions 20b, 20c at the diagonal positions of the insertion members 8, 8 via the cell group 3, respectively, the vibrations in the up-down direction and the left-right direction of the cell group 3 can be absorbed just by disposing the elastic members 64, 64 at portions of the cell group 3 in the width direction, respectively. Since the elastic members 64 are provided in the lower plate member 6, the elastic members 64 can be easily disposed in the housing part 2 by housing the lower plate member 6 in the housing space 20 of the housing part 2 together with the cell group 3.
The cell side protrusion portions 54, 54 of the present embodiment are disposed in the upper plate member 5 on respective sides of both side surfaces 31c, 31c of the battery cell 31, and are pressed by the respective insertion members 8, 8. Therefore, as illustrated in
As indicated by a dashed-dotted line in
As illustrated in
The insertion member 8 is press-fitted along the contact recess portion 27 while contacting the receiving surface 54b of the cell side protrusion portion 54 and being housed in the contact recess portion 27. Therefore, the insertion member 8 is smoothly guided in the insertion direction by the contact recess portion 27. Since the insertion member 8 press-fitted to be fitted into the contact recess portion 27 is held in the contact recess portion 27, the pressing force can be stably applied to the receiving surface 54b of the cell side protrusion portion 54. In addition, since it is simply required that the insertion member 8 is made small to an extent capable of being fitted into the contact recess portion 27, the power storage device 1 can be reduced in size and weight.
As illustrated in
The inner wall side protrusion portion 28 is disposed on the opposite side of the cell side protrusion portion 54 via the insertion member 8, and at least a part of the inner wall side protrusion portion 28 overlaps with the cell side protrusion portion 54 as viewed from the side facing the upper surface 31a of the battery cell 31. That is, as illustrated in
Number | Date | Country | Kind |
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2019-231624 | Dec 2019 | JP | national |