The present invention relates to a power supply apparatus having a plurality of piezoelectric transformers.
An electrophotographic method image forming apparatus uses various high voltages in an electrophotographic process. The ability to output both of a positive polarity voltage and a negative polarity voltage is commonly required of a power supply apparatus. Consequently, it is easy for the size of an image forming apparatus to increase. In recent years, from the perspective of miniaturization of power supply apparatuses, piezoelectric transformers have been used in place of electromagnetic transformers. According to Japanese Patent Laid-Open No. 2012-50282, there is provided a power supply apparatus that is provided with two driving circuits and two piezoelectric transformers of different sizes in order to be able to output both of a positive polarity voltage and a negative polarity voltage.
However, providing two piezoelectric transformers having different sizes is an obstacle to further miniaturization of a power supply apparatus.
The present invention provides a power supply apparatus which may comprise the following elements. A first piezoelectric transformer. A first rectification circuit is connected to an output side of the first piezoelectric transformer and is configured to output a voltage of a first polarity. A second piezoelectric transformer. A second rectification circuit is connected to an output side of the second piezoelectric transformer and is configured to output a voltage of a second polarity. A frequency adjustment unit is connected between the second rectification circuit and an output of the second piezoelectric transformer, and is configured to adjust a relationship between an output voltage and a drive frequency of the second piezoelectric transformer. A driving circuit is configured to supply a drive signal to both the first piezoelectric transformer and the second piezoelectric transformer.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
<Image Forming Apparatus>
The process cartridge 105 has a charger 106, a developer 107, a cleaner 108, and a photosensitive drum 109. The charger 106 uses a charging bias to uniformly charge the surface of the photosensitive drum 109. An exposure device 111 irradiates light in accordance with an image signal onto the surface of the photosensitive drum 109 to form an electrostatic latent image. The developer 107 uses a development bias and toner to develop the electrostatic latent image, and form a toner image. In other words, the toner image is formed by toner adhering to the electrostatic latent image. In this way, the photosensitive drum 109 is an image carrier for carrying an electrostatic latent image or a toner image. A transfer unit 110 uses a transfer bias to transfer the toner image carried on the photosensitive drum 109 to the sheet P. Note that the toner image may be transferred from the photosensitive drum 109 to an intermediate transfer member, and then transferred from the intermediate transfer member to the sheet P. The transfer unit 110 and the photosensitive drum 109 both convey the sheet P downstream while nipping the sheet P. The cleaner 108 cleans toner that remains on the surface of the photosensitive drum 109. A fixing apparatus 115 applies heat and pressure to fix the transferred toner image to the sheet P. Intermediate rollers 116 and discharge rollers 117 further convey the sheet P downstream to discharge the sheet P outside of the image forming apparatus 100.
A motor 118 is a driving source for transferring a driving force to the fixing apparatus 115, conveyance rollers, or the like, to cause the conveyance rollers, roller of the fixing apparatus 115, or the like to rotate. A power supply apparatus 120 generates high voltages such as a charging bias, a development bias, and a transfer bias. As an example, it is assumed here that the power supply apparatus 120 generates positive polarity high voltages and negative polarity high voltages. For example, when a positive polarity high voltage is applied to the transfer unit 110, transfer of a toner image is promoted. In contrast, when a negative polarity high voltage is applied to the transfer unit 110, cleaning of toner by the cleaner 108 is promoted.
<Power Supply Circuit>
A driving circuit 203 is a circuit for driving a piezoelectric transformer 204 which is for outputting a positive polarity bias, and a piezoelectric transformer 205 which is for outputting a negative polarity bias. The driving circuit 203 is connected to an input electrode of the piezoelectric transformer 204, and an input electrode of the piezoelectric transformer 205. An output electrode of the piezoelectric transformer 204 is connected to a rectification circuit (positive polarity) 206. The piezoelectric transformer 204 mainly operates in a case of applying a positive polarity bias to the transfer unit 110. The rectification circuit (positive polarity) 206 is a circuit for generating a positive polarity bias by rectifying output of the piezoelectric transformer 204. An output electrode of the piezoelectric transformer 205 is connected to a rectification circuit (negative polarity) 207. The piezoelectric transformer 205 mainly operates in a case of applying a negative polarity bias to the transfer unit 110. The rectification circuit (negative polarity) 207 is a circuit for generating a negative polarity bias by rectifying output of the piezoelectric transformer 205. Note that a frequency setting unit 265 is connected between the piezoelectric transformer 205 and the rectification circuit (negative polarity) 207. The frequency setting unit 265 is a circuit for adjusting an operation frequency of the piezoelectric transformer 205. A reference voltage circuit 209 generates a reference voltage Vs and supplies it to the voltage detection circuit 208.
The rectification circuit (positive polarity) 206 is configured by diodes D1 and D2 and a capacitor C2. The rectification circuit (positive polarity) 206 generates a positive polarity direct-current voltage by rectifying and smoothing an alternating current switching voltage outputted from the piezoelectric transformer 204. The rectification circuit (negative polarity) 207 is configured by diodes D3 and D4 and a capacitor C3. The rectification circuit (negative polarity) 207 generates a negative polarity direct-current voltage by rectifying and smoothing an alternating current switching voltage outputted from the piezoelectric transformer 205. Resistors R1 and R2 are resistors for adjusting output voltages. The voltage detection circuit 208 is a voltage-dividing circuit configured by a resistor R3 and a resistor R4. The voltage detection circuit 208 divides the transfer bias applied to the transfer unit 110 to generate the detected voltage Vdet which is proportional to the transfer bias. The reference voltage circuit 209 is configured by resistors R5 and R6 and an operational amplifier Op1. The reference voltage circuit 209 generates the reference voltage Vs. In the present embodiment, the reference voltage Vs is 0.819 [V]. When the transfer bias applied to the transfer unit 110 is 0 [V], the detected voltage Vdet is 0.819 [V] which is the same as the reference voltage Vs. The frequency setting unit 265 may be realized by a frequency adjustment element such as a capacitor, for example.
A DA converter 470 generates a target reference voltage Vda based on setting data Da, and supplies the target reference voltage Vda to a comparator 471. The comparator 471 compares the target reference voltage Vda and the detected voltage Vdet, and outputs a comparison result to the VCO 474. The VCO 474 generates a frequency that corresponds with an output voltage of the comparator 471.
A direction selector 473 is a selector for selecting a transition direction for the frequency of the drive signal generated by the VCO 474. The direction selector 473 may select whether to cause the frequency of the VCO 474 to increase or decrease, in accordance with the comparison result of the comparator 471 and the switching signal Ssw.
<Measurement Circuit>
As indicated by
Example of Switching the Transfer Bias from a Positive Polarity Bias to a Negative Polarity Bias
Here, a case is assumed where the transfer bias Vtr applied to the transfer unit 110 is first set to +1997 [V], and next the transfer bias Vtr is switched to −1099 [V] which is a cleaning bias. In addition, it is assumed that a drive frequency higher than the resonance frequency f0 (165 [KHz]) of the piezoelectric transformer 204 is used to generate the positive polarity bias. Similarly, it is assumed that a drive frequency higher than the resonance frequency f0 (157.5 [KHz]) of the piezoelectric transformer 205 is used to generate the negative polarity bias.
A lower-limit value of an operation range Y1 of the piezoelectric transformer 204 is a minimum frequency Fmin1 (145 [KHz]). An upper-limit value of the operation range Y1 is a maximum frequency Fmaxp1 (177 [KHz]). A lower-limit value of an operation range Y2 of the piezoelectric transformer 205 is Fmin1 (145 [KHz]). An upper-limit value of the operation range Y2 is Fmaxn1 (162 [KHz]).
(1) Transition from 0 [V] to +1997 [V]
Firstly, in order to output +1997 [V] which is a positive polarity bias to the transfer unit 110, the engine control unit 201 sets each of the selection signals Se1 and Se2 to “0”. The engine control unit 201 sets the switching signal Ssw to “0”. The frequency selector 472 of the high voltage control unit 202 sets the driving start frequency to Fmaxp1 (177 [KHz]) in accordance with the selection signals Se1 and Se2. The engine control unit 201 sets the setting data Da to “B0h”. B0h is data for setting Vda to 2.28 [V]. The DA converter 470 outputs the voltage 2.28 [V] in accordance with the setting data Da. As illustrated by
According to
In this way, at a timing of outputting a positive polarity bias, the piezoelectric transformer 204 dominantly operates. In contrast, because the drive frequency is deviating from the operation range Y2, the output voltage of the piezoelectric transformer 205 becomes small to a level that can be ignored.
When the detected voltage Vdet becomes approximately equal to the target reference voltage Vda, change of the drive frequency of the VCO 474 stops. By this, the transfer bias Vtr which is applied to the transfer unit 110 becomes +1997 [V]. As illustrated by
(2) Transition from +1997 [V] to −1099 [V] Through 0 [V]
When transfer of the toner image ends, the transfer bias Vtr is set to the cleaning bias. Here, it is assumed that the cleaning bias is −1099 [V]. In such a case, the transfer bias Vtr must change from +1997 [V] to −1099 [V]. However, when the drive frequency is reduced from the point X2, the transfer bias Vtr temporarily increases. Accordingly, the driving circuit 203 increases the drive frequency, and first reduces the transfer bias Vtr to “0”. Subsequently, the driving circuit 203 sets the driving start frequency to Fmaxn1, and gradually reduces the drive frequency from there to thereby adjust the transfer bias Vtr to −1099 [V].
(2-1) Transition from +1997 [V] to 0 [V]
The engine control unit 201 sets the setting data Da to “3Eh” to thereby control the target reference voltage Vda that the DA converter 470 outputs to 0.819 [V]. At this point in time, the selection signals Se1 and Se2 and the switching signal Ssw are not changed. With this, the transfer bias Vtr decreases to 0 [V].
(2-2) Transition from 0 [V] to −1099 [V]
The engine control unit 201 sets the selection signal Se1 to “0” and sets the selection signal Se2 to “1” to thereby set the driving start frequency to Fmaxn1=162 [KHz]. The engine control unit 201 also sets the switching signal Ssw to “1”. As illustrated by
In such a case, Vda<Vdet is satisfied. Accordingly, as indicated by
In this example, the capacitor C9 which is 5 [pF] is connected as the frequency setting unit 265 to the output electrode of the piezoelectric transformer 205. Accordingly, when the transfer bias Vtr is a negative polarity, the piezoelectric transformer 205 dominantly operates. Note that the output voltage of the piezoelectric transformer 204 becomes small to a level that can be ignored.
(2′) Transition from +1997 [V] to −1099 [V] (High-Speed Transition)
To achieve a high-speed transition, the step for transitioning from +1997 [V] to 0 [V] in accordance with the piezoelectric transformer 204 may be omitted.
The engine control unit 201 sets the selection signal Se1 to “0” and sets the selection signal Se2 to “1” to thereby set the driving start frequency to Fmaxn1=162 [KHz]. The engine control unit 201 also sets the switching signal Ssw to “1”. As illustrated by
In such a case, Vda<Vdet is satisfied. Accordingly, as indicated by
(3) Transition from −1099 [V] to 0 [V]
When cleaning of the toner image completes, the transfer bias Vtr is returned to 0 [V]. In this case, by setting the setting data Da of the engine control unit 201 to “3Eh”, the target reference voltage Vda is set to 0.819 [V]. At this point in time, the selection signals Se1 and Se2 and the switching signal Ssw are not changed. In addition, the detected voltage Vdet is 0.01 [V], and Vda>Vdet is satisfied. The VCO 474 increases the drive frequency in accordance with
By virtue of the first embodiment, by adding the frequency setting unit 265, it is possible to provide the power supply apparatus 120 which can output both of a positive polarity bias and a negative polarity bias using the piezoelectric transformers 204 and 205 which have the same design specification. Because it is possible to have the piezoelectric transformers 204 and 205 be the same model, a decrease in the manufacturing cost of the power supply apparatus 120 due to mass production of the piezoelectric transformers 204 and 205 is achieved. Because the piezoelectric transformers 204 and 205 have the same design specification, it is possible to commonalize the driving circuit 203 for generating the drive signal. This should lead to miniaturization and a decrease in the manufacturing cost of the power supply apparatus 120.
In the first embodiment, both of the driving range of the piezoelectric transformer 204 and the driving range of the piezoelectric transformer 205 were driving ranges for which the boost ratio increased by reducing the drive frequency. In the second embodiment, a driving range for which the boost ratio increases without an increase in the drive frequency is employed as the driving range for the piezoelectric transformer 204. Such a driving range is a frequency range lower than the resonance frequency f0 of the piezoelectric transformer 204.
In
(1) Transition to 0 [V]
The engine control unit 201 sets the selection signal Se1 to “1” and sets the selection signal Se2 to “O” to thereby set the driving start frequency to Fcent (162.5 [KHz]). Fcent (162.5 [KHz]) is a center frequency that is set as an average value of Fmax2 (165 [KHz]) and Fmin2 (158 [KHz]). By this, the drive frequency is controlled to be within the operation range Y3 indicated in
By setting the setting data Da of the engine control unit 201 to “3Eh”, the target reference voltage Vda is set to 0.819 [V]. The switching signal Ssw is set to “1”. With this, the transfer bias Vtr is controlled to 0 [V]. In the second embodiment, the piezoelectric transformer 205 dominantly operates in a frequency range lower than Fcent (162.5 [KHz]). The piezoelectric transformer 204 dominantly operates in a frequency range greater than Fcent (162.5 [KHz]).
Note that, when the drive frequency is 162.5 [KHz], both of the piezoelectric transformer 204 and the piezoelectric transformer 205 operate. Therefore, the VCO 474 balances the output voltage of the piezoelectric transformer 204 and the output voltage of the piezoelectric transformer 205 so that the detected voltage Vdet becomes 0.819 [V]. With this, the transfer bias Vtr is controlled to 0 [V].
(2) Transition from 0 [V] to +1997 [V]
The engine control unit 201 sets the setting data Da to “B0h” to thereby set the target reference voltage Vda to 2.28 [V]. These instances of the setting data Da and the target reference voltage Vda correspond to the transfer bias Vtr at +1997 [V].
At this point in time, Vda (2.28 [V])>Vdet (0.819 [V]) is satisfied. In addition, the switching signal Ssw stays set to “1”. According to
(3) Transition from +1997 [V] to −1099 [V]
As illustrated by
By setting the setting data Da of the engine control unit 201 to “00h”, the target reference voltage Vda is set to 0.01 [V]. As illustrated by
(4) Transition from −1099 [V] to 0 [V]
When cleaning completes, the transfer bias Vtr is returned to 0 [V]. As described above, the engine control unit 201 sets the setting data Da to “3Eh”. The VCO 474 gradually increases the drive frequency to thereby increase the transfer bias Vtr to 0 [V] which is the target voltage.
In this way, in a case of switching from a positive polarity bias to a negative polarity bias in the second embodiment, there is no necessity for the selection signals Se1 and Se2 and the switching signal Ssw to be changed. Accordingly, for the second embodiment, the control method can be simplified while achieving a similar effect to that of the first embodiment.
The piezoelectric transformer 204 as illustrated in
The frequency adjustment unit may be the capacitor C9. By employing such a simple electric circuit element, it is possible to easily adjust, set, or change the operation range of the piezoelectric transformer 204. The capacitor C9 may be a fixed-capacitance capacitor, and may be a variable-capacitance capacitor.
Because the piezoelectric transformers 204 and 205 have the same design specification as one another, the piezoelectric transformers 204 and 205 are designed so that an output voltage becomes a maximum at a first drive frequency. However, by connecting the frequency setting unit 265 to the piezoelectric transformer 205, it is possible to change the drive frequency for which the output voltage is a maximum at the piezoelectric transformer 205 from the first drive frequency to a second drive frequency. This is as illustrated by
As described using
As described in the second embodiment, when a voltage of the first polarity is set as the target voltage, the driving circuit 203 may gradually increase the drive frequency from a predetermined frequency lower than the second frequency (for example, Fcent). By this, the voltage of the first polarity outputted from the first rectification circuit may be controlled to the target voltage.
As described using
The engine control unit 201 and the high voltage control unit 202 are examples of a setting unit for setting an initial drive frequency (driving start frequency) for a drive signal outputted from the driving circuit 203 in response to a target voltage of the power supply apparatus 120. As indicated by the first embodiment, the engine control unit 201 or the high voltage control unit 202 sets a third frequency (for example, Fmaxp1) to the initial drive frequency when a voltage of the first polarity is set as the target voltage. Furthermore, the engine control unit 201 or the high voltage control unit 202 controls the driving circuit 203 to reduce the drive frequency if the voltage of the first polarity outputted from the first rectification circuit is lower than the target voltage. The engine control unit 201 or the high voltage control unit 202 controls the driving circuit 203 to increase the drive frequency if the voltage of the first polarity outputted from the first rectification circuit is higher than the target voltage.
As indicated by the second embodiment, the engine control unit 201 or the high voltage control unit 202 may set a predetermined frequency (for example, Fcent) to the initial drive frequency when a voltage of the first polarity is set as the target voltage. The engine control unit 201 or the high voltage control unit 202 controls the driving circuit 203 to increase the drive frequency if the voltage of the first polarity outputted from the first rectification circuit is lower than the target voltage. In addition, the engine control unit 201 or the high voltage control unit 202 controls the driving circuit 203 to reduce the drive frequency if the voltage of the first polarity outputted from the first rectification circuit is greater than the target voltage.
The engine control unit 201 or the high voltage control unit 202 sets a sixth frequency (for example, Fmaxn1) to the initial drive frequency when a voltage of the second polarity is set as the target voltage. Furthermore, the engine control unit 201 or the high voltage control unit 202 controls the driving circuit 203 to increase the drive frequency if the voltage of the second polarity outputted from the second rectification circuit is lower than the target voltage. The engine control unit 201 or the high voltage control unit 202 controls the driving circuit 203 to reduce the drive frequency if the voltage of the second polarity outputted from the second rectification circuit is higher than the target voltage.
The driving circuit 203 may cause the output voltage of the power supply apparatus 120 to transition from a voltage of the first polarity to a voltage of the second polarity. In such a case, the driving circuit 203 may gradually increase the drive frequency from a frequency (for example, Fx2) higher than the second frequency (for example, 165 [KHz]) to thereby reduce the output voltage of the power supply apparatus 120 from the voltage of the first polarity to 0 volts. Subsequently, the driving circuit 203 switches the drive frequency to the sixth frequency (for example, Fmaxn1). Furthermore, the driving circuit 203 may gradually reduce the drive frequency from the sixth frequency to cause the output voltage of the power supply apparatus 120 to transition from 0 volts to the voltage of the second polarity.
As indicated by the second embodiment, in a case of causing the output voltage of the power supply apparatus 120 to transition from a voltage of the first polarity to a voltage of the second polarity, the driving circuit 203 may gradually reduce the drive frequency from a frequency lower than the second frequency (for example, 165 [KHz]). With this, the output voltage of the power supply apparatus 120 may transition from a voltage of the first polarity to a voltage of the second polarity.
In the first and second embodiments, the frequency setting unit 265 is attached to the piezoelectric transformer 205. By this, the operation range of the piezoelectric transformer 205 is adjusted lower than the operation range of the piezoelectric transformer 204. However, the frequency setting unit 265 may be attached to the piezoelectric transformer 204. In other words, another frequency adjustment unit that is connected between the output of the piezoelectric transformer 204 and the first rectification circuit and is for adjusting the relationship between the drive frequency and the output voltage of the piezoelectric transformer 204 may be provided. The frequency setting unit 265 may be provided for the piezoelectric transformer 204 without the frequency setting unit 265 being provided for the piezoelectric transformer 205. In such a case, the operation range of the piezoelectric transformer 205 becomes lower than the operation range of the piezoelectric transformer 204. In addition, the resonance frequency f0 of the piezoelectric transformer 204 will become less than the resonance frequency f0) of the piezoelectric transformer 205.
The frequency setting unit 265 may be attached to each of the piezoelectric transformer 204 and the piezoelectric transformer 205. By making the capacitance of the frequency setting unit 265 connected to the piezoelectric transformer 204 different from the capacitance of the frequency setting unit 265 connected to the piezoelectric transformer 205, it is possible to separate the operation range of the piezoelectric transformer 205 and the operation range of the piezoelectric transformer 204. Accordingly, further miniaturization of the power supply apparatus 120 is achieved.
The piezoelectric transformers 204 and 205 are each manufactured based on the same design specification. Accordingly, the size of the piezoelectric transformer 204 is the same as the size of the piezoelectric transformer 205. For example, the first polarity is a positive polarity and the second polarity is a negative polarity. It may be the case that the first polarity is a negative polarity and the second polarity is a positive polarity.
The engine control unit 201 and the direction selector 473 are examples of instructing units for instructing the driving circuit 203 whether to increase or reduce the drive frequency. Out of the output characteristics of the piezoelectric transformers 204 and 205, the relationship between drive frequency and boost ratio changes depending on whether a frequency range lower than the resonance frequency is used or whether a frequency range higher than the resonance frequency is used. Accordingly, the engine control unit 201 sets the switching signal Ssw in accordance with which the frequency range to use, in other words, in accordance with the driving start frequency.
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-246400, filed Dec. 22, 2017 which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2017-246400 | Dec 2017 | JP | national |