The present disclosure relates to a power supply device including two power transistors, an active clamp flyback converter (ACF converter), and an alternating current adapter (AC adapter).
A power supply used as an AC adapter for charging a notebook computer, a mobile phone, or a smartphone is required to be downsized and have high output. To achieve such a power supply is to increase an energy density of the power supply. As one of the methods, there is a method of increasing a switching frequency using a power transistor having a small capacity to downsize peripheral components in a power supply device that performs power switching, which is a component constituting a power supply. On the other hand, gallium nitride (GaN) capable of forming various mixed crystals and easily forming a heterojunction interface is characterized in that a high-concentration two-dimensional electron gas layer (2DEG layer) is generated at the heterojunction interface by spontaneous polarization and piezoelectric polarization. A field effect transistor (FET) using the high-concentration 2DEG layer as a channel can be a low-on-resistance and low-capacitance transistor. Therefore, attention has been focused on a transistor capable of increasing the above-described switching frequency.
In the power supply device that uses one such GaN transistor or the like for each of a high side and a low side, when the switching frequency is increased, electromagnetic interference (EMI) noise radiated from the power supply device becomes significant. In order to reduce the EMI noise, it is generally effective to shorten a wiring length of a wiring line connecting a gate of a transistor and a gate drive circuit or a gate driver, and to shorten a wiring length of a wiring line connecting a drain terminal of a transistor on a low side and a source terminal of a transistor on a high side. A method of reducing this EMI noise by devising an arrangement of transistors when the transistors incorporated in a self-standing package are used as a power supply device is disclosed (PTL 1). In PTL 1, a measure is taken to shorten a wiring length of a wiring line connecting a gate of each of the transistors and a gate drive circuit.
Further, in order to increase the switching frequency, it is necessary to reduce a parasitic inductance. Therefore, it is effective to use transistors assembled in a surface mount package without lead terminals of the transistors.
PTL 1: Japanese Patent No. 6509414
However, in PTL 1, a drain terminal of a low-side transistor (semiconductor switching element) and a source terminal of a high-side transistor (semiconductor switching element) are not close to each other, and it is not possible to sufficiently shorten a length of a board wiring line connecting the drain terminal of the low-side transistor and the source terminal of the high-side transistor. As a result, the EMI noise is not reduced, and it is difficult to achieve downsizing of the power supply device.
Therefore, an object of the present disclosure is to provide a power supply device capable of reducing EMI noise, suppressing a component mounting area, and achieving downsizing of the power supply device, an ACF converter including the power supply device, and an AC adapter using the ACF converter.
In order to solve the above problem, one aspect of a power supply device in the present disclosure includes a transistor block, a gate drive circuit block, and a driver block. The transistor block includes a first transistor and a second transistor. The first transistor includes a first drain terminal, a first source terminal, and a first gate terminal. The first source terminal is connected to a ground. The second transistor includes a second drain terminal, a second source terminal, and a second gate terminal. The second source terminal is connected to the first drain terminal. The gate drive circuit block includes a first gate drive circuit and a second gate drive circuit. The first gate drive circuit includes a passive element, and outputs a drive signal for driving the first transistor. The second gate drive circuit includes a passive element, and outputs a drive signal for driving the second transistor. The driver block outputs a pulse signal to the gate drive circuit block. The transistor block, the gate drive circuit block, and the driver block are arranged in this order in one direction. The first gate terminal and the second gate terminal are disposed on the same side as the gate drive circuit block when viewed from a center of the transistor block. An output terminal of the first gate drive circuit and an output terminal of the second gate drive circuit are disposed on a side of the transistor block when viewed from a center of the gate drive circuit block. At least a part of the first drain terminal is included in a region sandwiched between the first source terminal and the second source terminal. The second drain terminal is disposed at a position deviated from an extension region that extends the region sandwiched between the first source terminal and the second source terminal beyond the second source terminal when viewed from the first source terminal.
Further, one aspect of an ACF converter in the present disclosure includes a transformer having a primary side and a secondary side, a primary circuit connected to the primary side of the transformer and including an input, and a secondary circuit connected to the secondary side of the transformer. The primary circuit includes the power supply device described above. The secondary circuit includes a rectifier element and a capacitance connected to the rectifier element.
Further, one aspect of an AC adapter in the present disclosure uses the above-described power supply device or the above-described ACF converter.
According to the present disclosure, the EMI noise can be reduced, the component mounting area can be suppressed, and the downsizing of the power supply device can be achieved.
First, a power supply device on which the present invention is based will be described.
Both
However, in the power supply device of
Further, in the power supply device of
Therefore, it is not possible to sufficiently shorten the length of board wiring 411 connecting first drain terminal 406 of low-side transistor 410 and second source terminal 402 of high-side transistor 405. Furthermore, since a space is formed between the peripheral components constituting the gate drive circuit for driving high-side transistor 405, and driver block 430, a wiring length of the wiring connecting the peripheral components and the driver block becomes long.
As a result, in both cases of
An object of the invention according to the present disclosure is to solve the above problem.
Hereinafter, exemplary embodiments of the present disclosure will be described in detail with reference to the drawings. However, the same components are denoted by the same reference marks, and redundant description will be omitted.
As illustrated in
As printed board 40, a resin board is generally used. By using a board having high heat dissipation such as an alumina board as printed board 40, thermal resistance of printed board 40 can be reduced. In a power supply having a high ratio of board cost to material cost like an AC adapter, a two-layer or four-layer resin board is generally used as printed board 40.
Transistor block 12 includes low-side transistor 10 and high-side transistor 5.
As illustrated in
Similarly, high-side transistor 5 includes second drain terminal 1, second source terminal 2, and second gate terminal 4. High-side transistor 5 is mounted on printed board 40 using second drain terminal 1, second source terminal 2, and second gate terminal 4. High-side transistor 5 has a bilaterally symmetrical structure of a source terminal and a gate terminal with respect to low-side transistor 10. Here, the bilaterally symmetrical structure of the source terminal and the gate terminal refers to a structure described below. That is, it is considered that high-side transistor 5 is viewed in a direction from a surface of second drain terminal 1 toward a center of second source terminal 2 and from above a paper surface of
First drain terminal 6 of low-side transistor 10 and second source terminal 2 of high-side transistor 5 are electrically connected by board wiring 11. As described above, high-side transistor 5 is connected to first drain terminal 6 via board wiring 11. A length of board wiring 11 in the second direction (see L1 in
As illustrated in
Second gate drive circuit 52 is a drive circuit for outputting a drive signal for driving high-side transistor 5, and includes a passive element. Specifically, second gate drive circuit 52 includes any one or more of resistor 16, resistor 17, capacitance 13, diode 14, and diode 15, which are passive elements. Further, second gate drive circuit 52 includes output terminal 33. Output terminal 33 outputs a signal for driving high-side transistor 5. In the first exemplary embodiment, second gate drive circuit 52 includes resistor 16, resistor 17, capacitance 13, diode 14, and diode 15.
First gate drive circuit 50 is a drive circuit for outputting a drive signal for driving low-side transistor 10, and includes a passive element. Specifically, first gate drive circuit 50 includes any one or more of resistor 21, resistor 22, capacitance 18, diode 19, and diode 20, which are passive elements. First gate drive circuit 50 includes output terminal 34. Output terminal 34 outputs a signal for driving low-side transistor 10. In the first exemplary embodiment, first gate drive circuit 50 includes resistor 21, resistor 22, capacitance 18, diode 19, and diode 20.
Output terminal 33 for outputting a signal for driving high-side transistor 5 and output terminal 34 for outputting a signal for driving low-side transistor 10 are both disposed at positions close to transistor block 12 in gate drive circuit block 23.
Specifically, output terminal 33 and output terminal 34 are on the same side as transistor block 12 as viewed from a straight line (not illustrated) passing through a center of gate drive circuit block 23 and parallel to the second direction. More specifically, output terminal 33 and output terminal 34 are arranged at an edge portion of gate drive circuit block 23 on a side of transistor block 12. Output terminal 33 is adjacent to second gate terminal 4 in the first direction. Output terminal 34 is adjacent to first gate terminal 9 in the first direction. Accordingly, in order to input a signal for driving high-side transistor 5 to high-side transistor 5, a wiring (not illustrated) connecting output terminal 33 and high-side transistor 5 can be shortened. Further, in order to input a signal for driving low-side transistor 10 to low-side transistor 10, a wiring (not illustrated) connecting output terminal 34 and low-side transistor 10 can be shortened. Therefore, there is an effect of reducing EMI noise.
As illustrated in
Low-side transistor 10 and high-side transistor 5 are made of, for example, GaN transistors, and are assembled into a surface mount package using the GaN transistors. By using the surface mount package, a parasitic inductor component can be reduced as compared with a self-standing package represented by TO220, and faster switching can be achieved. In particular, the parasitic inductance can be greatly reduced by using a leadless surface mount type package. Note that the GaN transistors refer to transistors made of a group III nitride semiconductor represented by GaN.
Further, gate drive circuit block 23 may include only a resistor, but by combining a capacitance and a diode, faster switching and more stable driving can be achieved.
The passive element of driver block 30 is a component mainly for stabilizing a reference potential of the high-side signal. An element used for the passive element is determined by the specifications of gate driver IC 24.
As illustrated in
With this configuration, when low-side transistor 10 is disposed in the direction rotated by 90 degrees with respect to high-side transistor 5, first gate terminal 9 of low-side transistor 10 can be disposed on a side of transistor block 12 facing gate drive circuit block 23. Therefore, transistor block 12, gate drive circuit block 23, and driver block 30 can be arranged in this order in the first direction.
As long as high-side transistor 5 and low-side transistor 10 have the same electrode terminal configuration, the high-side transistor and the low-side transistor may be semiconductor chips not assembled in a package. In the case of mounting the semiconductor chip with a front surface side of the chip facing upward, a wire may be used instead of the wiring printed on printed board 40 to connect a drain pad of the low-side transistor and a source pad of the high-side transistor.
As illustrated in
Drain terminal 102, gate terminal 103, source terminal 104A, and die pad 104B are formed by cutting the lead frame after being sealed with resin 101. Drain terminal 152, gate terminal 153, source terminal 154A, and die pad 154B are formed by cutting the lead frame after being sealed with resin 151.
Source terminal 104A is electrically connected to die pad 104B on which semiconductor chip 100 is mounted. Source terminal 154A is electrically connected to die pad 154B on which semiconductor chip 150 is mounted.
Drain wire 105 electrically connects drain pad 108 of semiconductor chip 100 and drain terminal 102. Gate wire 106 electrically connects gate pad 109 of semiconductor chip 100 and gate terminal 103. Source wire 107 electrically connects source pad 110 of semiconductor chip 100 and source terminal 104A.
Similarly, drain wire 155 electrically connects drain pad 158 of semiconductor chip 150 and drain terminal 152. Gate wire 156 electrically connects gate pad 159 of semiconductor chip 150 and gate terminal 153. Source wire 157 electrically connects source pad 160 of semiconductor chip 150 and source terminal 154A.
Drain wires 105 and 155, gate wires 106 and 156, and source wires 107 and 157 are made of, for example, gold (Au) or copper (Cu), so that wire resistance can be reduced. Further, for example, by using copper (Cu) having a high coefficient of thermal conductivity for the lead frame forming die pad 104B and die pad 154B, heat generated from semiconductor chips 100 and 150 can be effectively dissipated.
As illustrated in
Further, second drain terminal 1 of high-side transistor 5 is provided at a position deviated from extension region 202 (see a stripe part in
According to the first exemplary embodiment, the length of board wiring 11 connecting first drain terminal 6 of low-side transistor 10 and second source terminal 2 of high-side transistor 5 can be shortened, and EMI noise and a component mounting area can be suppressed. By making the length of board wiring 11 shorter than the long side of low-side transistor 10 and the long side of high-side transistor 5, it is particularly effective in reducing EMI noise.
As described above, power supply device 500 according to the first exemplary embodiment includes transistor block 12, gate drive circuit block 23, and driver block 30.
Transistor block 12 includes low-side transistor 10 and high-side transistor 5. Low-side transistor 10 includes first drain terminal 6, first source terminal 7, and first gate terminal 9. First source terminal 7 is connected to the ground. High-side transistor 5 includes second drain terminal 1, second source terminal 2, and second gate terminal 4. Second source terminal 2 is connected to first drain terminal 6. Gate drive circuit block 23 includes first gate drive circuit 50 and second gate drive circuit 52. First gate drive circuit 50 includes the passive element. First gate drive circuit 50 outputs a drive signal for driving low-side transistor 10. Second gate drive circuit 52 includes the passive element. Second gate drive circuit 52 outputs a drive signal for driving high-side transistor 5. Driver block 30 outputs a pulse signal to gate drive circuit block 23. Transistor block 12, gate drive circuit block 23, and driver block 30 are arranged in this order in one direction. First gate terminal 9 and second gate terminal 4 are on the same side as gate drive circuit block 23 as viewed from a straight line (not illustrated) passing through the center of transistor block 12 and parallel to the second direction. Output terminal 34 of first gate drive circuit 50 and output terminal 33 of second gate drive circuit 52 are on the same side as transistor block 12 as viewed from a straight line (not illustrated) that passes through the center of gate drive circuit block 23 and is parallel to the second direction. At least a part of first drain terminal 6 is included in region 201 sandwiched between first source terminal 7 and second source terminal 2. Second drain terminal 1 is at a position deviated from extension region 202 that extends region 201 sandwiched between first source terminal 7 and second source terminal 2 beyond second source terminal 2 as viewed from first source terminal 7.
According to this, first gate terminal 9 and second gate terminal 4 are on the same side as gate drive circuit block 23 as viewed from a straight line (not illustrated) passing through the center of transistor block 12 and parallel to the second direction. Further, output terminal 34 of first gate drive circuit 50 and output terminal 33 of second gate drive circuit 52 are on the same side as transistor block 12 as viewed from a straight line (not illustrated) that passes through the center of gate drive circuit block 23 and is parallel to the second direction. Therefore, the length of the wiring connecting first gate terminal 9 and output terminal 34 of first gate drive circuit 50 and the length of the wiring connecting second gate terminal 4 and output terminal 33 of second gate drive circuit 52 can be shortened. Furthermore, at least a part of first drain terminal 6 is included in region 201 sandwiched between first source terminal 7 and second source terminal 2. Therefore, the wiring length of the wiring connecting first drain terminal 6 and second source terminal 2 can be shortened. As a result, EMI noise can be reduced, a component mounting area can be suppressed, and downsizing of the power supply device can be achieved.
Further, low-side transistor 10 and high-side transistor 5 are assembled in the surface mount package.
According to this, a parasitic inductor component can be reduced and faster switching can be achieved as compared with the self-standing package.
Furthermore, low-side transistor 10 and high-side transistor 5 are made of GaN transistors.
According to this, the volume of power supply device 500 can be reduced by high-speed switching. Further, the efficiency can be improved by reducing area resistivity (Ron×A, Ron is on-resistance of the transistor, and A is an area of the transistor.).
Furthermore, the positional relationship between second gate terminal 4 and second source terminal 2 when viewed from second drain terminal 1 is opposite to the positional relationship between first gate terminal 9 and first source terminal 7 when viewed from first drain terminal 6.
According to this, in a case where low-side transistor 10 is disposed to be rotated with respect to high-side transistor 5, first gate terminal 9 of low-side transistor 10 can be easily disposed on the side of transistor block 12 facing gate drive circuit block 23. Consequently, the wiring connecting first gate terminal 9 and gate drive circuit block 23 can be further shortened. Therefore, EMI noise can be further reduced, and a component mounting area can be suppressed.
Further, the length of board wiring 11 electrically connecting second source terminal 2 and first drain terminal 6 is shorter than the length of the long side of low-side transistor 10 and shorter than the length of the long side of high-side transistor 5.
According to this, EMI noise can be further reduced, and a component mounting area can be suppressed.
Furthermore, first gate drive circuit 50 includes resistors 21, 22, capacitance 18, and diodes 19, 20. Second gate drive circuit 52 includes resistors 16, 17, capacitance 13, and diodes 14, 15.
According to this, faster switching and more stable driving can be realized.
A first modification example of the first exemplary embodiment of the present disclosure will be described.
In low-side transistor 10a, first source terminal 7, first source sense terminal 8, and first gate terminal 9a are arranged in this order in the first direction. Specifically, first source terminal 7, first source sense terminal 8, and first gate terminal 9a are arranged in this order in one direction (X-axis plus direction) in the first direction. In high-side transistor 5a, second source terminal 2, second source sense terminal 3, and second gate terminal 4a are arranged in this order in the second direction.
By connecting first source sense terminal 8 and second source sense terminal 3 to first gate drive circuit 50 and second gate drive circuit 52, respectively, it is possible to more stably perform an operation in switching at a high frequency. Further, in a case where the transistors are arranged as illustrated in
As described above, in power supply device 500a according to the first modification example of the first exemplary embodiment, low-side transistor 10a further includes first source sense terminal 8. High-side transistor 5a further includes second source sense terminal 3. In low-side transistor 10a, first source terminal 7, first source sense terminal 8, and first gate terminal 9a are arranged in this order. In high-side transistor 5a, second source terminal 2, second source sense terminal 3, and second gate terminal 4a are arranged in this order.
According to this, by connecting first source sense terminal 8 to first gate drive circuit 50 and connecting second source sense terminal 3 to second gate drive circuit 52, it is possible to more stably perform an operation in switching at a high frequency.
A second modification example of the first exemplary embodiment of the present disclosure will be described.
A third modification example of the first exemplary embodiment of the present disclosure will be described.
A second exemplary embodiment of the present disclosure will be described.
As illustrated in
As described above, ACF converter 550 in the second exemplary embodiment includes transformer 302 including the primary side and the secondary side, primary circuit 303 connected to the primary side of transformer 302 and including input 301, and secondary circuit 304 connected to the secondary side of transformer 302. Primary circuit 303 includes power supply device 500 including transistor block 12, gate drive circuit block 23, and driver block 30. Secondary circuit 304 includes rectifier element 305, and capacitance 306 connected to rectifier element 305.
According to this, EMI noise can be reduced, and a smaller ACF converter can be obtained.
A third exemplary embodiment of the present disclosure will be described.
As described above, power supply device 500 or ACF converter 550 including power supply device 500 is used as AC adapter 600 in the third exemplary embodiment.
According to this, EMI noise can be reduced, a component mounting area can be suppressed, and downsizing of the AC adapter can be achieved.
The power supply device according to the present disclosure can also be used as an ACF converter that is a typical configuration of a switching power supply, an AC-DC converter including a full bridge configured using half bridges or two half bridges, or a three-phase inverter configured using three half bridges. Further, the power supply device of the present invention can be used particularly for an AC adapter with strict EMI regulations.
1, 401: second drain terminal
2, 2c, 2d, 2e, 402: second source terminal
3: second source sense terminal
4, 4a, 404: second gate terminal
5, 5a, 5c, 405: transistor
6, 406: first drain terminal
7, 7c, 7d, 7e, 407: first source terminal
8: first source sense terminal
9, 9a, 409: first gate terminal
10, 10a, 10c, 410: transistor
11, 411: board wiring
12, 12a, 12c, 412: transistor block
13, 18, 25, 26, 306, 308, 312: capacitance
14, 15, 19, 20, 29: diode
16, 17, 21, 22, 27, 28, 311: resistor
23, 423: gate drive circuit block
24: gate driver IC
30, 30b, 430: driver block
31: low-side gate driver
32: high-side gate driver
33, 34: output terminal
40: printed board
50: first gate drive circuit
52: second gate drive circuit
100, 150: semiconductor chip
101, 151: resin
102, 152: drain terminal
103, 153: gate terminal
104A, 154A: source terminal
104B, 154B: die pad
105, 155: drain wire
106, 156: gate wire
107, 157: source wire
108, 158: drain pad
109, 159: gate pad
110, 160: source pad
201: region
202: extension region
301: input
302: transformer
303: primary circuit
304: secondary circuit
305, 307: rectifier element
309, 314: coil
310: input capacitance
313: output
500, 500a, 500b, 500c: power supply device
550: ACF converter
600: AC adapter
Number | Date | Country | Kind |
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2020-003864 | Jan 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/047189 | 12/17/2020 | WO |