Information
-
Patent Grant
-
6333846
-
Patent Number
6,333,846
-
Date Filed
Tuesday, April 25, 200024 years ago
-
Date Issued
Tuesday, December 25, 200122 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Finnegan, Henderson, Farabow, Garrett & Dunner, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 337 198
- 337 414
- 361 600
- 361 679
- 361 775
- 361 807
- 361 809
- 361 833
- 361 837
-
International Classifications
-
Abstract
A power supply shut-off apparatus 10 includes a fuse-accommodating box 14, a power supply-side bus bar 15, a load-side bus bar 16, and a plug 18 for connecting a power supply and a load through a fuse 13. A mounting portion 17 is provided with an insulation wall 11, a terminal 16a of the power supply-side bus bar 16 is located on one surface side of the insulation wall 19, and a terminal 11 of the fuse 13 is located on the other surface side of the insulation wall 19. The plug 18 is formed of a plug housing 49 and a terminal member 50 having a U-shaped cross section, the terminal member 50 is mounted astride the insulation wall 19 for electrically connecting the terminals 11, 12 of the fuse 13 to either one of terminals 15a, 16b of the power supply-side bus bar 15 and the load-side bus bar 16. The insulation wall 19 is provided with wobble-suppressing means 20 for preventing each of the terminals 11, 12 from moving from a wall surface of the insulation wall 19 and preventing each of the terminals 11, 12 from wobbling.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a power supply shut-off apparatus disposed between a power supply and a load for connecting the power supply and the load through a fuse and for cutting the connection between the power supply and the fuse or the connection between the load and the fuse, and more particularly, to a power supply shut-off apparatus suitable to be mounted on the side of the power supply of an electric car for electrically cutting the connection between the power supply and the load.
2. Description of the Related Art
A knife type power source shut-off apparatus is mounted on a base such that an operation lever of the apparatus can turn around a fulcrum. A receiving terminal connected to the power supply is fixed to one side in the turning direction of the operation lever, and operation terminal is fixed to the operation lever. The operation terminal is connected to a load. The receiving terminal comprises a pair of resilient pieces, and the operation terminal is resiliently sandwiched between the pair of resilient pieces by inserting a plate-like operation terminal between the resilient pieces.
If the operation lever is turned from the right side position into a counterclockwise direction around the fulcrum, the operation terminal is inserted between the resilient pieces of the receiving terminal and resiliently sandwiched therebetween, thereby establishing electrical conduction. If the operation terminal is pulled out between the pair of resilient pieces by turning the operation lever in the clockwise direction from this state so that the operation terminal is separated from the receiving terminal, the electric conduction between the power supply and the load is shut off.
In the case of the knife type power source shut-off apparatus, the electric conduction between the power supply and the load can easily be shut off by turning the operation lever around the fulcrum.
However, if a position between the pair of resilient pieces of the receiving terminal is deviated from orbit of the turning movement of the operation lever, or if positions of the pair of resilient pieces of the receiving terminal are deviated, the operation terminal is deviated toward one of the resilient pieces when the operation terminal is inserted between the resilient pieces, deflection amount of the one resilient piece is increased, the operation terminal receives resilient force more than necessary from the one resilient piece. Therefore, when the operation terminal is inserted between the resilient pieces, excessive force is required.
Also when the operation lever is turned to pull out the operation terminal from between the resilient pieces from the state where the operation terminal is inserted between the resilient pieces, since one of the resilient pieces has greater resistance, excessive force is required.
Therefore, in the case of the knife switch type power supply shut-off apparatus, if the operation lever is deviated from orbit of the turning movement of the operation lever, there is a problem that inserting force and pulling-out force are increase and operability is deteriorated.
Further, if external forces are applied to the operation lever and the latter is turned, there is an adverse possibility that the receiving terminal and the operation terminal are unintentionally connected to each other, and there is a problem that reliably insulation can not be secured.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a power supply shut-off apparatus capable of sufficiently ensure the insulation state and having excellent operability.
To achieve the above object, according to a first aspect of the present invention, a power supply shut-off apparatus, comprises: a fuse having a pair of terminals, a fuse-accommodating box in which the fuse is accommodated, a power supply-side bus bar for connecting a power supply to either one of the terminals accommodated in the fuse-accommodating box, a load-side bus bar for connecting a load to the other terminal, and a plug which is mounted to a mounting portion of the fuse-accommodating box or separated from the mounting portion, thereby interrupting either one of connections between the one terminal and the power supply-side bus bar and between the other terminal and the load-side bus bar through the fuse, wherein the mounting portion is provided with an insulation wall, the terminal of the power supply-side bus bar or the terminal of the load-side bus bar is located on one surface side of the insulation wall, and a terminal of the fuse is located on the other surface side of the insulation wall, the plug is formed of a plug housing and a terminal member having a U-shaped cross section, the terminal member being assembled into the plug housing and mounted astride the insulation wall for electrically connecting the terminal of the fuse to either one of terminals of the power supply-side bus bar and the load-side bus bar, and the insulation wall is provided with wobble-suppressing means for preventing each of the terminals from moving from a wall surface of the insulation wall and preventing each of the terminals from wobbling.
In this power supply shut-off apparatus, when the power supply and the load is connected, the terminal of the fuse is electrically connected to the terminal of the load-side bus bar or the power supply-side bus bar by mounting the terminal member of the plug astride the insulation wall of the fuse-accommodating box. When the power supply and the load are disconnected, the terminal member is detached from the insulation wall by separating the plug housing from the mounting portion, and the conductive state between the terminal of the fuse and the terminal of the load-side bus bar or the power supply-side bus is released.
In this power supply shut-off apparatus, the terminal of the load-side bus bar or the power supply-side bus and the terminal of the fuse are prevented from moving by the wobble-suppressing means. Therefore, when the terminal member of the plug is mounted astride the insulation wall, the insertion force is not varied. When the terminal member is pulled out from the insulation wall, since the terminals of the bus bars and the terminal of the fuse do not wobble, the terminal member can easily be pulled out from the insulation wall. Therefore, excellent operability can be obtained.
Further, since the terminal of the load-side bus bar or the power supply-side and the terminal of the fuse are located such as to sandwich the insulation wall therebetween, a reliable insulating state can be obtained by this insulation wall. Further, since the terminal member assembled into the plug is mounted to the mounting portion, the terminal of the load-side bus bar or the power supply-side bus bar and the terminal of the fuse are not unintentionally connected, and the insulation state can be secured sufficiently.
According to a second aspect of the invention, the wobble-suppressing means is a groove formed in the insulation wall into which a side end of the terminal is fitted.
In this power supply shut-off apparatus, a side end of the terminal of the load-side bus bar is fitted to the groove formed in the insulation wall, and the side end of the terminal of the fuse is fitted to the groove, each of the terminals does not move with respect to the wall surface of the insulation wall, and the wobbling is prevented.
According to a third aspect of the invention, an insulation flange is formed on an end of the insulation wall on an insertion side of the terminal member.
In this power supply shut-off apparatus, since the insulation flange is provided between the terminal of the fuse and the terminal of the load-side bus bar or the power supply-side bus bar located on opposite sides of the insulation wall, the insulating distance between the terminals on opposite surface of the insulation wall is elongated, and a sufficient insulation state can be obtained.
According to a fourth aspect of the invention, an intermediate bus bar is provided between the other terminal of the fuse and the terminal of the load-side bus bar, one end of the intermediate bus bar is connected to the other terminal, and the other end of the intermediate bus bar is located on one surface of the insulation wall.
In this power supply shut-off apparatus, the other end of the intermediate bus bar is located on one surface of the insulation wall, and the terminal of the load-side bus bar is located on the other surface. The terminal member is mounted astride the insulation wall by mounting the plug to the mounting portion, and the other end of the intermediate bus bar and the terminal of the load-side bus bar are electrically connected.
In this case, even if the accommodating position of the fuse accommodated in the fuse-accommodating box is slightly deviated and the terminals of the fuse are deviated, such deviation is absorbed by the connected portion between the one end of the intermediate bus bar and the terminal of the fuse. Therefore, when the other end of the intermediate bus bar is positioned on the one surface side of the insulation wall, the positional deviation is not generated, and it can be positioned and fixed in a predetermined position.
According to a fifth aspect of the invention, the power supply-side bus bar and the power supply are connected, and the load-side bus bar and the load are connected through the power supply.
In this power supply shut-off apparatus, it is unnecessary to directly connect the power supply shut-off apparatus to the power supply. Therefore, the power supply shut-off apparatus can be disposed on an arbitrary location separated away from the power supply and the load.
According to a sixth aspect of the invention, an electric shock preventing wall is provided around the insulation wall.
In this power supply shut-off apparatus, when the plug is mounted to the mounting portion of the fuse-accommodating box, a hand grasping the plug does not come in contact with terminals of the opposite surfaces of the insulation wall by providing the insulation preventing wall around the insulation wall, and it is possible to reliably prevent the electric shock.
According to a seventh aspect of the invention, the plug is mounted to the mounting portion in a direction along a longitudinal direction of the fuse.
In this power supply shut-off apparatus, even when operation spaces can not be obtained in the surroundings in the widthwise direction of the fuse-accommodating box, the plug can be mounted to the mounting portion from the direction along the longitudinal direction of the fuse-accommodating box. With this arrangement, the flexibility of mounting place of the fuse-accommodating box is enhanced.
According to an eighth aspect of the invention, the plug is mounted to the mounting portion in a direction intersecting a longitudinal direction of the fuse.
In this power supply shut-off apparatus, even if operation spaces can not be obtained on opposite sides of the longitudinal direction of the fuse-accommodating box, the plug can be mounted to the mounting portion from the direction intersecting the longitudinal direction of the fuse. With this arrangement, the flexibility of mounting place of the fuse-accommodating box is enhanced.
According to a ninth aspect of the invention, the power supply-side bus bar includes a power supply-side terminal includes a power supply-side terminal which is directly connected a terminal on the side of the load, and the load-side bus bar includes a load-side terminal which is directly connected to a terminal on the side of the load.
In this power supply shut-off apparatus, the load can be directly connected to the power supply by directly connecting the power supply-side terminal of the power supply-side bus bar to the power supply-side terminal. The power supply can be directly connected to the load by directly connecting the load-side terminal of the load-side bus bar to the load-side terminal. Therefore, wiring operation is unnecessary, and parts for wiring operation are unnecessary.
According to a tenth aspect of the invention, an insulation cover for closing an opening of the fuse-accommodating box is provided.
In this power supply shut-off apparatus, the fuse accommodated in the fuse-accommodating box is shielded from outside by the cover which closes the opening of the fuse-accommodating box. As a result, the fuse can be protected from outside, the fuse and terminals thereof are protected against unintentional contact, and safety is enhanced.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an exploded perspective view showing a power supply shut-off apparatus of a first embodiment;
FIG. 2A
is a cross sectional view showing the assembled power supply shut-off apparatus shown in
FIG. 1
;
FIG. 2B
is a cross sectional view of the assembled power supply shut-off apparatus taken along the line IIB—IIB in
FIG. 2A
;
FIG. 3
is a partially cutaway plan view of a fuse-accommodation box of the power supply shut-off apparatus shown in
FIG. 1
;
FIG. 4A
is a partially cutaway side view of the fuse-accommodation box of the power supply shut-off apparatus shown in
FIG. 1
;
FIG. 4B
is a cross sectional view of the fuse-accommodation box taken along the line IVB—IVB in
FIG. 4A
;
FIG. 5A
is a cross sectional view showing a normal fitting state when a plug of the power supply shut-off apparatus shown in
FIG. 1
is inserted into a mounting portion;
FIG. 5B
is a cross sectional view showing a slanting fitting state when the plug shown in
FIG. 5B
is inserted into the mounting portion;
FIG. 6A
is a cross sectional view showing a modification of a terminal member of the power supply shut-off apparatus shown in
FIG. 1
;
FIG. 6B
is a cross sectional view of the terminal member taken along the line VIB—VIB in
FIG. 6A
;
FIG. 7
is an exploded perspective view showing a power supply shut-off apparatus of a second embodiment;
FIG. 8
is a cross sectional view showing the assembled power supply shut-off apparatus shown in
FIG. 1
;
FIG. 9A
is a plan view of a fuse-accommodation box of the power supply shut-off apparatus shown in
FIG. 7
;
FIG. 9B
is a side view of the fuse-accommodation box shown in
FIG. 9A
;
FIG. 9C
is a cross sectional view of the fuse-accommodation box shown
FIG. 9B
taken along the line IXC—IXC;
FIG. 10A
is a cross sectional plan view of a plug of the power supply shut-off apparatus shown in
FIG. 7
;
FIG. 10B
is a cross sectional side view of the plug shown in
FIG. 10A
;
FIG. 10C
is a cross sectional view of the plug shown in
FIG. 10B
taken along the line XC—XC;
FIG. 11A
is a cross sectional side view showing a fitting state when the plug of the power supply shut-off apparatus shown in
FIG. 7
is mounted to a mounting portion;
FIG. 11B
is a cross sectional plan view showing a half of the fitting state from the center shown in
FIG. 11A
;
FIG. 12
is a side view showing a modification of a terminal of a load side bus bar of the power supply shut-off apparatus shown in
FIG. 7
;
FIG. 13
is an exploded perspective view showing a power supply shut-off apparatus of a third embodiment;
FIG. 14
is a cross sectional view showing the assembled power supply shut-off apparatus shown in
FIG. 13
;
FIG. 15A
is a plan view of a fuse-accommodation box of the power supply shut-off apparatus shown in
FIG. 13
;
FIG. 15B
is a side view of the fuse-accommodation box shown in
FIG. 15A
;
FIG. 15C
is a cross sectional view of the fuse-accommodation box shown in
FIG. 15B
taken along the line XVC—XVC in
FIG. 15B
;
FIG. 16A
is a plan view of a plug of the power supply shut-off apparatus shown in
FIG. 13
;
FIG. 16B
is a cross sectional side view of the plug shown in
FIG. 16A
;
FIG. 16C
is a cross sectional view of the plug shown in
FIG. 16B
taken along the line XVIC—XVIC;
FIG. 17A
is a cross sectional view showing a normal fitting state when a plug of the power supply shut-off apparatus shown in
FIG. 13
is inserted into a mounting portion;
FIG. 17B
is a cross sectional view of the normal fitting state in
FIG. 17A
taken along the line XVIIB—XVIIB;
FIG. 17C
is a cross sectional view showing a slanting fitting state when the plug shown in
FIG. 17A
is inserted into the mounting portion;
FIG. 18
is an exploded perspective view showing a power supply shut-off apparatus of a fourth embodiment;
FIG. 19A
is a cross sectional view showing the assembled power supply shut-off apparatus shown in
FIG. 18
;
FIG. 19B
is a cross sectional view of the power supply shut-off apparatus shown in
FIG. 19A
taken along the line XIXB—XIXB in
FIG. 19A
;
FIG. 20A
is a plan view of a fuse-accommodation box of the power supply shut-off apparatus shown in
FIG. 18
;
FIG. 20B
is a cross sectional view of the fuse-accommodation box shown in
FIG. 20A
;
FIG. 20C
is a cross sectional view of the fuse-accommodation box shown in
FIG. 20B
taken along the line XXC—XXC;
FIG. 21A
is a plan view of a plug of the power supply shut-off apparatus shown in
FIG. 18
;
FIG. 21B
is a cross sectional side view of the plug shown in
FIG. 21A
;
FIG. 21C
is a cross sectional view of the plug shown in
FIG. 21B
taken along the line XXIC—XXIC;
FIG. 22A
is a cross sectional side view showing a fitting state when the plug of the power supply shut-off apparatus shown in
FIG. 18
is mounted to a mounting portion; and
FIG. 22B
is a cross sectional view of the fitting state shown in
FIG. 22A
taken along the line XXIIB—XXIIB.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Embodiments of a power supply shut-off apparatus according to the present invention will be explained below.
[First Embodiment]
A first embodiment will be explained using
FIGS. 1
to
6
.
FIG. 1
is an exploded perspective view showing a power supply shut-off apparatus
10
of a first embodiment,
FIG. 2A
is a cross sectional view showing the assembled power supply shut-off apparatus, and
FIG. 2B
is a cross sectional view of the assembled power supply shut-off apparatus taken along the line IIB—IIB in FIG.
2
A.
As shown in
FIGS. 1
,
2
A and
2
B, the power supply shut-off apparatus
10
includes a fuse
13
having a pair of terminals
11
and
12
, a fuse-accommodating box
14
for accommodating the fuse
13
therein, a power supply-side bus bar
15
for connecting the one of the terminal
11
of the fuse
13
accommodated in the fuse-accommodating box
14
and the power supply (not shown), a load-side bus bar
16
for connecting the other terminal
12
and a load (not shown), and a plug
18
which is mounted to a mounting portion
17
of the fuse-accommodating box
14
or detached from the mounting portion
17
for connecting and disconnecting the other terminal
12
and the load-side bus bar
16
, thereby connecting and disconnecting the power supply and the load through the fuse
13
.
The mounting portion
17
is provided with an insulation wall
19
, and with wobble-suppressing means
20
for preventing terminals
40
b
and
16
a
disposed on opposite surfaces of the insulator
19
from wobbling.
The fuse
13
comprises a columnar fuse body
21
, and the pair of plate-like terminals
11
and
12
project from opposite sides of the fuse body
21
. Each of the terminals
11
and
12
is provided at its substantially central portion with a screw-fixing hole. The fuse
13
is accommodated in the fuse-accommodating box
14
and fixed by screws.
The fuse-accommodating box
14
is formed of an accommodating case
22
and a cover
23
for closing the accommodating case
22
. The accommodating case
22
is formed of a base wall
24
, a side wall
25
rising from one side of the base wall
24
, and bus bar supporting walls
26
and
27
projecting from a lower surface of the base wall
24
. The base wall
24
is formed at its longitudinally one side with a vertical wall
28
for connecting the base wall
24
and the side wall
25
. An accommodating portion
29
in which the fuse
13
is accommodated is formed in a space surrounded by the vertical wall
28
, the side wall
25
and the base wall
24
.
In the accommodating portion
29
, rectangular supporting blocks
30
and
31
project from the side wall
25
toward the base wall
24
. The supporting blocks
30
and
31
are formed with screw holes
30
a
and
31
a
into which nuts
32
and
32
are embedded. The pair of terminals
11
and
12
of the fuse
13
accommodated in the accommodating portion
29
are located on front surface side of the supporting blocks
30
and
31
. The fuse
13
is fixed to and held by the accommodating portion by inserting and threading the bolts
33
into the screw holes of the terminals
11
and
12
.
A slit is formed in one of the bus bar supporting walls
26
on the side of the base wall
24
, and a terminal
15
a
of the power supply-side bus bar
15
is inserted from the inside of the slit toward the front surface of the supporting block
30
.
The one terminal
11
of the fuse
13
and the terminal
15
a
of the power supply-side bus bar
15
are together fixed to the supporting block
30
so that the one terminal
11
of the fuse
13
and the terminal
15
a
of the power supply-side bus bar
15
are electrically connected. The power supply-side bus bar
15
is swaged and connected to an electric wire
44
of the bus bar supporting wall
26
and is connected to the power supply.
The mounting portion
17
is formed outside the other supporting block
31
. The mounting portion
17
is formed with an insulation wall
19
rising from the base
24
, an electric shock preventing wall
35
provided between the insulation wall
19
and the supporting block
31
, another electric shock preventing wall
36
provided on the other side from the electric shock preventing wall
35
with respect to the insulation wall
19
, and a cover wall
65
for connecting one sides of both the electric shock preventing walls
35
and
36
. A connector
37
rises from the base wall
24
substantially in parallel to the insulation wall
19
on the side of the side wall
25
of the insulation wall
19
.
Terminal holding surfaces
38
and
39
are respectively formed on opposite surfaces of the insulation wall
19
. The one side terminal
40
b
of an intermediate bus bar
40
is located on the one terminal holding surface
38
, and the terminal
16
a
of the load-side bus bar
16
is located on the other end holding surface
39
. The intermediate bus bar
40
passes through the electric shock preventing wall
35
and the other side terminal
40
a
is located on the side of the front surface of the supporting block
31
. The other terminal
12
of the fuse
13
and the other side terminal
40
a
of the intermediate bus bar
40
are electrically connected to each other by fastening and fixing the intermediate bus bar
40
by the bolt
33
together with the other terminal
12
of the fuse
13
.
On the other hand, a slit is formed in the base wall
24
on the side of the terminal holding surface
39
. The terminal
16
a
of the load-side bus bar
16
supported by the bus bar supporting wall
27
is inserted from the slit, and the terminal
16
a
is located on the terminal holding surface
39
. The load-side bus bar
16
is swaged and connected to the electric wire
45
to the side of the bus bar supporting wall
27
and connected to the load.
As shown in
FIG. 3
, a holding groove
41
to which a tip end of the intermediate bus bar
40
is formed in the insulation wall
19
on the side of the terminal holding surface
38
. The holding groove
41
prevents the intermediate bus bar
40
from moving with respect to the terminal holding surface
38
by fitting the tip end of the intermediate bus bar
40
into the holding groove
41
to prevent the wobble. Further, holding grooves
42
and
43
, into which opposite sides of the load-side bus bar
16
are fitted, are formed on the terminal holding surface
39
. By fitting the opposite sides of the load-side bus bar
16
into the holding grooves
42
and
43
, the wobble of the load-side bus bar
16
from the terminal holding surface
39
is prevented. The holding grooves
41
and
42
formed in the terminal holding surfaces
38
and
39
on the opposite surfaces of the insulation wall
19
constitute the wobble-suppressing means
20
.
Insulation flanges
46
,
46
equal to or slightly shorter than thickness of the intermediate bus bar
40
and the thickness of the load-side bus bar
16
are integrally formed on an upper surface of the insulation wall
19
. By providing the insulation flanges
46
,
46
, the insulating length between the terminal
40
b
of the intermediate bus bar
40
and the terminal
16
a
of the load-side bus bar
16
is elongated.
Two terminal accommodating chambers
47
,
47
are formed in the connector
37
rising substantially in parallel to the insulation wall
19
. Female terminals
48
,
48
are respectively accommodated in the terminal accommodating chambers
47
,
47
. The connector
37
is fitted to a hood
53
of the plug
18
mounted to the mounting portion
17
, and a male terminal
51
projecting from the hood
53
is connected to the female terminal
48
.
The plug
18
is formed of a plug housing
49
, a terminal member
50
assembled into the plug housing
49
and the male terminal
51
connected to the female terminal
48
of the connector
37
. A grasping plate
66
, a fitting groove
52
formed in one side of a lower surface of the grasping plate
66
, and a fitting hood
53
formed in the other side of the lower surface of the grasping plate
66
are integrally formed in the housing
49
.
The fitting groove
52
is formed of a bottom wall
54
and a pair of side walls
55
,
55
. A mounting opening
56
is provided in a side opposed to the bottom wall
54
. The fitting groove
52
is also opened in its longitudinal direction. The insulation wall
19
is inserted into the mounting opening
56
. Stopping walls
57
,
57
projecting in mutually approaching directions are provided on the pair of side walls on the side of the mounting opening
56
. The stopping walls
57
,
57
prevent the terminal member
50
assembled in the fitting groove
52
from loosing and falling out.
The terminal member
50
is formed into a U-shape by a base plate
58
, and a pair of resilient contact plates
59
,
59
bent from opposite sides of the base plate
58
in the same direction. The pair of resilient contact plates
59
,
59
can be resiliently deformed with respect to the base plate
58
. Each of the resilient contact plate
59
is formed into a mountain-shape by a resilient piece
60
which is bent inward, a stopping piece extending from the resilient piece
60
outward, and a contact top
62
between the resilient piece
60
and the stopping piece
61
. The base plate
58
is integrally embedded in the plug housing
49
. The stopping pieces
61
,
61
abut against the stopping walls
57
,
57
.
A contact portion
51
a
of the male terminal
51
projects from the hood
53
provided adjacent to the fitting groove
52
. The connector
37
of the mounting portion
17
is fitted in the hood
53
in a state where the plug
18
is mounted to the mounting portion
17
, the female terminal
48
and the male terminal
51
of the connector
37
are connected to each other. With this arrangement, the plug
18
is mounted to the mounting portion
17
, and it is detected that the load and the power supply are connected to each other.
A flexible locking arm
63
is provided outside the hood
53
in the plug
18
. The locking arm
63
engages a locking frame
64
provided in the mounting portion
17
for preventing the plug
18
from loosing and falling out from the mounting portion
17
.
Next, a procedure for connecting the plug
18
to the mounting portion
17
to connect the load and the power supply through the fuse
13
, and a procedure for detaching the plug
18
from the mounting portion
17
to interrupt the connection between the load and the power supply will be explained.
As shown in
FIG. 1
, the fuse
13
is accommodated in the accommodating portion
29
, and the one terminal
11
is fixed to the supporting block
30
by the bolt
33
together with the terminal
15
a
of the power supply-side bus bar
15
. The other terminal
12
is fixed to the supporting block
31
by the bolt
33
together with the terminal
40
a
of the intermediate bus bar
40
. In this state, the terminal
40
a
of the intermediate bus bar
40
is fixed to the one terminal holding surface
38
of the insulation wall
19
. The terminal
16
a
of the load-side bus bar
16
is fixed to the other terminal holding surface
39
. The terminal
40
b
of the intermediate bus bar
40
and the terminal
16
a
of the load-side bus bar
16
are prevented from moving from the terminal holding surfaces
38
and
39
by the holding grooves
41
,
42
and
43
which are the wobble-suppressing means
20
, and wobble of the terminals are prevented.
As shown in
FIG. 5A
, if the plug
18
is pushed into the mounting portion
17
in a state where the plug
18
is placed on the mounting portion
17
, the resilient pieces
60
,
60
of the terminal member
50
are deflected outward, and the contact tops
62
,
62
come into contact with the terminal
40
a
of the intermediate bus bar
40
and the terminal
16
a
of the load-side bus bar
16
. If the plug
18
is further pushed into the mounting portion
17
, as shown in
FIGS. 2A and 2B
, the upper surface of the insulation wall
19
abuts against the bottom wall
54
of the fitting groove
52
. With this, the load-side bus bar
16
and the intermediate bus bar
40
are electrically connected through the terminal member
50
, the load-side bus bar
16
is electrically connected to the power supply-side bus bar
15
, and the load and the power supply are connected.
As shown in
FIG. 5B
, when the plug
18
is pushed into the mounting portion
17
, even if an attempt is made to fit the plug
18
into the mounting portion
17
obliquely, the outer peripheral surface of the plug
18
is guided by the cover wall
65
, the inner wall of the hood
53
is guided by the outer peripheral surface of the connector
37
, the fitting direction is corrected properly, and the plug
18
is fitted in a proper state as shown in
FIGS. 2A and 2B
.
Next, when the plug
18
is pulled out from the mounting portion
17
from the above state, the grasping plate
66
is grasped and pulled upward. If the plug
18
is pulled upward, the contact tops
62
,
62
of the terminal member
50
slide on the terminal
40
a
of the intermediate bus bar
40
and the terminal
16
a
of the load-side bus bar
16
, and the plug
18
is further pulled upward, the plug
18
comes off from the mounting portion
17
. If the plug
18
comes off from the mounting portion
17
, the terminal member
50
is separated from the terminals
40
b
and
16
a
and thus, the terminals
40
b
and
16
a
are electrically disconnected. With this, the load-side bus bar
16
and the terminal
12
of the fuse
13
are electrically disconnected.
In this state, the terminal
16
a
of the load-side bus bar
16
and the terminal
40
a
of the intermediate bus bar
40
are insulated by the insulation flanges
46
,
46
.
According to the present embodiment, the terminal
40
a
of the intermediate bus bar
40
and the terminal
16
a
of the load-side bus bar
16
located on opposite surfaces of the insulation wall
19
are prevented from moving by the holding grooves
41
,
42
and
43
which are the wobble-suppressing means
20
. Therefore, when the terminal member
50
is mounted astride the insulation wall
19
, its insertion force will not be varied.
Further, when the terminal member
50
is pulled out from the insulation wall
19
, since the intermediate bus bar
40
and the terminal
16
a
of the load-side bus bar
16
do not wobble, the terminal member
50
can easily be pulled out from the insulation wall
19
. Therefore, excellent operability can be obtained.
Further, because the intermediate bus bar
40
and the terminal
16
a
of the load-side bus bar
16
are located such as to sandwich the insulation wall
19
, a reliably insulating state can be obtained by this insulation wall
19
.
Moreover, since the terminal member
50
assembled into the plug
18
is mounted to the mounting portion
17
, the terminal
40
b
of the intermediate bus bar
40
and the terminal
16
a
of the load-side bus bar
16
are not unintentionally connected, and the insulation state can be secured sufficiently.
Since the power supply-side bus bar
15
and the power supply, as well as the load-side bus bar
16
and the load are connected through the wires
44
and
45
, respectively, it is unnecessary to directly connect the power supply shut-off apparatus
10
to the power supply. Therefore, the power supply shut-off apparatus
10
can be disposed on an arbitrary location separated away from the power supply and the load.
Since the insertion direction of the plug
18
into the mounting portion
17
is intersecting a longitudinal direction of the fuse
13
, even if operation spaces can not be obtained on opposite sides of the longitudinal direction of the fuse-accommodating box
14
, the plug
18
can be mounted to the mounting portion
17
from the direction intersecting the longitudinal direction of the fuse
13
. With this arrangement, the flexibility of mounting place of the fuse-accommodating box
14
is enhanced.
Further, the fuse
13
accommodated in the fuse-accommodating box
14
is shielded from outside by the insulation cover
23
which closes the opening of the fuse-accommodating box
14
. As a result, the fuse
13
can be protected from outside, the fuse
13
and terminals
11
and
12
thereof are protected against unintentional contact, and safety is enhanced.
FIGS. 6A and 6B
show a modification of another terminal member
67
. In this terminal member
67
, a resilient piece
68
is formed such that it is divided into a plurality of pieces in the insertion direction of the mounting portion
17
like a comb.
According to this terminal member
67
, when the plug
18
is mounted to the mounting portion
17
, since the resilient piece
68
is divided into the plurality of pieces, repulsion force with respect to the deflection of each piece is reduced, and the insertion force can be reduced.
[Second Embodiment]
A second embodiment will be explained with reference to
FIGS. 7
to
12
.
FIG. 7
is an exploded perspective view showing a power supply shut-off apparatus
70
of the second embodiment, and
FIG. 8
is a cross sectional view showing the assembled power supply shut-off apparatus
70
.
As shown in
FIGS. 7 and 8
, the power supply shut-off apparatus
70
includes a fuse
73
having a pair of terminals
71
and
72
, a fuse-accommodating box
74
for accommodating the fuse
73
therein, a power supply-side bus bar
75
for connecting the one of the terminal
71
of the fuse
73
accommodated in the fuse-accommodating box
74
and the power supply (not shown), a load-side bus bar
76
for connecting the other terminal
72
and a load (not shown), and a plug
78
which is mounted to a mounting portion
77
of the fuse-accommodating box
74
or detached from the mounting portion
77
for connecting and disconnecting the other terminal
72
and the load-side bus bar
76
, thereby connecting and disconnecting the power supply and the load through the fuse
73
.
The mounting portion
77
is provided with an insulation wall
79
, and with wobble-suppressing means
80
for preventing terminals
76
a
and
93
a
disposed on opposite surfaces of the insulator
79
from wobbling.
The fuse
73
comprises a columnar fuse body
81
, and the pair of plate-like terminals
71
and
72
project from opposite sides of the fuse body
81
. Each of the terminals
71
and
72
is provided at its substantially central portion with a screw-fixing hole. The fuse
73
is accommodated in the fuse-accommodating box
74
.
The fuse-accommodating box
74
is formed of an accommodating case
82
and an insulation cover
83
for closing an opening of the accommodating case
82
. The accommodating case
82
is formed of a base wall
84
, and a side wall
85
rising from one side of the base wall
84
. The base wall
84
is formed at its longitudinally one side with a vertical wall
86
for connecting the base wall
84
and the side wall
85
. An accommodating portion
87
in which the fuse
73
is accommodated is formed in a space surrounded by the vertical wall
86
, the base wall
84
and the side wall
85
.
By fastening and fixing the terminal
71
of the fuse
72
and the terminal
75
a
of the power supply-side bus bar
75
by means of bolts
88
and nuts
89
, the one terminal
71
of the fuse
73
is electrically connected to the power supply-side bus bar
75
. The power supply-side bus bar
75
includes a power supply-side terminal
75
b
which is directly connected to a power supply-side terminal (not shown).
The mounting portion
77
is formed outside the one terminal
71
of the fuse
73
. The mounting portion
77
is formed with an insulation wall
79
rising from the base wall
84
and a connector
90
provided on an upper surface of the insulation wall
79
.
Terminal holding surfaces
91
and
92
are respectively formed on opposite surfaces of the insulation wall
79
. One side terminal
93
a
of an intermediate bus bar
93
is located on the one terminal holding surface
91
, the intermediate bus bar
93
is located on the one terminal holding surface
91
, and the terminal
76
a
of the load-side bus bar
76
is located on the other terminal holding surface
92
. The load-side bus bar
76
includes a load-side terminal
76
b
which is directly connected to a load-side terminal (not shown). The intermediate bus bar
93
passes through between an electric shock preventing wall
94
and the side wall
85
, and the other side terminal
93
b
is fastened to the other terminal
72
by the bolt
88
and the nut
89
, and the other terminal
72
of the fuse
73
and the intermediate bus bar
93
are electrically connected.
As shown in
FIGS. 9A
,
9
B and
9
C, holding grooves
95
and
96
into which a tip end of the one side terminal
93
a
of the intermediate bus bar
93
fits are formed on the insulation wall
79
on the side of the terminal holding surface
91
. By fitting the tip end of the one side terminal
93
a
of the intermediate bus bar
93
into the holding grooves
95
and
96
, the intermediate bus bar
93
is prevented from moving with respect to the terminal holding surface
91
, and its wobble is prevented. Further, holding grooves
97
and
98
into which a tip end of the terminal
76
a
of the load-side bus bar
76
fits are formed on the side of the terminal holding surface
92
. By fitting the tip end of the terminal
76
a
of the load-side bus bar
76
into the holding grooves
97
and
98
, the wobble of the load-side bus bar
76
from the terminal holding surface
92
is prevented, and the holding grooves
95
,
96
,
97
and
98
formed in the terminal holding surfaces
91
and
92
of opposite surfaces of the insulation wall
79
constitute terminal holding surfaces
91
and
92
of opposite surfaces of the insulation wall
79
constitute the wobble-suppressing means
80
.
Insulation flanges
99
,
99
equal to or slightly shorter than thickness of the intermediate bus bar
93
and the thickness of the load-side bus bar
76
are integrally formed on upper and lower surfaces of the insulation wall
79
on the side of the terminal holding surfaces
91
and
92
. By providing the insulation flanges
99
,
99
, the insulating length between the terminal
93
b
of the intermediate bus bar
93
and the terminal
76
a
of the load-side bus bar
76
is elongated.
The insulation wall
79
is formed at its substantially central portion with a fitting elongated hole
103
along the longitudinal direction of the fuse
73
.
Two terminal accommodating chambers
104
,
104
are formed in the connector
90
provided on the upper surface of the insulation wall
79
along the longitudinal direction of the fuse
73
. Female terminals
105
,
105
are respectively accommodated in the terminal accommodating chambers
104
,
104
. The connector
90
is fitted to a plug housing
106
of the plug
78
which is mounted to the mounting portion
77
, and male terminals
107
projected from the plug housing
106
are connected to the female terminals
105
.
The plug
78
is formed of the plug housing
106
, a terminal member
108
assembled into the plug housing
106
, and a male terminal
107
connected to the female terminal
105
of the connector
90
. The plug housing
106
is formed of a housing portion
109
and a cover
110
. The housing portion
109
is integrally formed with a fitting groove
111
, and an engaging member
112
which is fitted to a fitting elongated hole
103
formed in the insulation wall
79
.
The fitting groove
111
is formed of a bottom wall
113
, a pair of side walls
114
,
114
, and an upper wall
115
connecting upper surfaces of the pair of side walls
114
,
114
. A mounting opening
116
is formed in a surface of the fitting groove
111
opposed to the bottom wall
113
. Stopping walls
107
,
107
projecting in a direction approaching each other are formed on the pair of side walls
114
,
114
at locations closer to the mounting opening
116
. The stopping walls
107
,
107
prevent the terminal member
108
assembled into the fitting groove
111
from falling out.
The terminal member
108
comprises a base plate
118
and a pair of resilient contact plates
119
,
119
which are bent in the same direction from opposite sides of the base plate
118
, and the terminal member
108
is formed into a U-shape. The pair of resilient contact plates
119
,
119
can be resiliently deformed with respect to the base plate
118
. Each of the resilient contact plates
119
,
119
comprises an inwardly bent resilient piece
120
, a stopping piece
121
which is extended outwardly from the resilient piece
120
, and a contact top
112
located between the resilient piece
120
and the stopping piece
121
, and the resilient contact plate
119
is formed into a mountain-shape. The base plate
118
is integrally embedded in the bottom wall
113
of the plug housing
106
, and the stopping pieces
121
,
121
abut against the stopping walls
107
,
107
.
A contact portion
107
a
of the male terminal
107
projects from the bottom wall
113
of the fitting groove
111
. The female terminal
105
and the male terminal
107
are connected to each other in a state where the plug
78
is mounted to the mounting portion
77
. With this arrangement, it is detected that the plug
78
is mounted to the mounting portion
77
, and the load and the power supply are connected to each other.
The plug
78
is provided with a lock lever
123
outside the housing portion
109
. The lock lever
123
engages an engaging portion
124
formed on the insulation cover
83
which covers the mounting portion
77
to prevent the plug
78
from falling out from the mounting portion
77
.
Next, a procedure for mounting the plug
78
to the mounting portion
77
to connect the fuse
73
to the load and the power supply, and a procedure for detaching the plug
78
from the mounting portion
77
to electrically disconnect the load and the power supply will be explained.
As shown in
FIG. 7
, the fuse
73
is accommodated in the accommodating portion
87
, and the one terminal
71
is fastened and fixed by the bolt
88
and the nut
89
together with the terminal
75
a
of the power supply-side bus bar
75
. The other terminal
72
is fastened and fixed by the bolt
88
and the nut
89
together with the other terminal
93
b
of the intermediate bus bar
93
. In this state, the intermediate bus bar
93
passes through between the electric shock preventing wall
94
and the side wall
85
, and the one terminal
93
is fixed to the one terminal holding surface
91
of the insulation wall
79
. The terminal
76
a
of the load-side bus bar
76
is fixed to the other terminal holding surface
92
. The terminal
93
a
of the intermediate bus bar and the terminal
76
a
of the load-side bus bar
76
are prevented from moving from the terminal holding surfaces
91
and
92
by means of the holding grooves
95
,
96
,
97
and
98
which are the wobble-suppressing means
80
, and this prevents the wobble of the terminals
93
a
and
76
a.
As shown in
FIGS. 11A and 11B
, if the plug
78
is pushed in the mounting portion
77
along the longitudinal direction of the fuse
73
, the engaging member
112
of the housing portion
109
is inserted into the fitting elongated hole
103
formed in the insulation wall
79
, the resilient pieces
120
,
120
of the terminal member
108
are deflected outwardly, and the contact tops
122
,
122
come into contact with the one side terminal
93
a
of the intermediate bus bar
93
and the terminal
76
a
of the load-side bus bar
76
. The plug
78
is further pushed into the mounting portion
77
, as shown in
FIGS. 8 and 11A
, until the end surface of the insulation wall
79
abuts against the bottom wall
113
of the fitting groove
111
. With this movement, the load-side bus bar
76
and the intermediate bus bar
93
are electrically connected by the terminal member
108
, the load-side bus bar
76
is electrically connected to the power supply-side bus bar
75
through the fuse
73
, and the load and the power supply are connected.
Next, when the plug
78
is pulled out from the mounting portion
77
from the above-described state, the housing portion
109
is grasped and pulled out laterally along the longitudinal direction of the fuse
73
. If the plug
78
is pulled out laterally, the contact tops
122
,
122
of the terminal member
108
slide on the one side terminal
93
a
of the intermediate bus bar
93
and the terminal
76
a
of the load-side bus bar
76
, and the engaging member
112
moves in the fitting elongated hole
103
, and if the plug
78
is further pulled out, the plug
78
is detached from the mounting portion
77
. If the plug
78
is detached from the mounting portion
77
, the terminal member
108
is separated from the terminals
93
a
and
76
a
and thus, the terminals
93
a
and
76
a
are electrically disconnected. With this, the load-side bus bar
76
and the terminal
72
of the fuse
73
are interrupted, and the power supply and the load are interrupted.
In this state, the terminal
76
a
of the load-side bus bar
76
and the terminal
93
a
of the intermediate bus bar
93
are brought into insulated state by the insulation wall
79
and the insulation flanges
99
,
99
.
According to the present embodiment, the terminal
93
a
of the intermediate bus bar
93
and the terminal
76
a
of the load-side bus bar
76
located on the opposite surfaces of the insulation wall
79
are prevented from moving by means of the holding grooves
95
,
96
,
97
and
98
which are the wobble-suppressing means
80
. Therefore, when the terminal
108
is mounted astride the insulation wall
79
, its insertion force is not varied.
Also when the terminal
108
is pulled out from the insulation wall
79
, since the terminal
93
a
of the intermediate bus bar
93
and the terminal
76
a
of the load-side bus bar
76
are not wobbled, the terminal
108
can easily be pulled out from the insulation wall
79
. Therefore, excellent operability can be obtained.
Further, since the plug
78
is mounted into the mounting portion
77
along the longitudinal direction of the fuse
73
, even when operation spaces can not be obtained in the surroundings in the widthwise direction of the fuse-accommodating box
74
, the plug
78
can be mounted to the mounting portion
77
from the direction along the longitudinal direction of the fuse-accommodating box
74
. With this arrangement, the flexibility of mounting place of the fuse-accommodating box
74
is enhanced.
Further, since the terminal
93
a
of the intermediate bus bar
93
and the terminal
76
a
of the load-side bus bar
76
are located such as to sandwich the insulation wall
79
therebetween, a reliable insulating state can be obtained by this insulation wall
79
.
Moreover, since the terminal member
108
assembled into the plug
78
is mounted to the mounting portion
77
, the terminal
93
a
of the intermediate bus bar
93
and the terminal
76
a
of the load-side bus bar
76
are not unintentionally connected, and the insulation state can be secured sufficiently.
Further, even if the accommodating position of the fuse
73
accommodated in the fuse-accommodating box
74
is slightly deviated and the terminals
71
and
72
of the fuse
73
are deviated, such deviation is absorbed by the connected portion between the other side terminal
93
b
of the intermediate bus bar
93
and the terminal
72
of the fuse
73
. Therefore, when the one side terminal
93
a
of the intermediate bus bar
93
is positioned on the one surface side of the insulation wall
79
of the one side terminal
93
a,
the positional deviation is not generated, and it can be positioned and fixed in a predetermined position.
The load can be directly connected to the power supply by directly connecting the power supply-side terminal
75
b
of the power supply-side bus bar
75
to the power supply-side terminal. The power supply can be directly connected to the load by directly connecting the load-side terminal
76
b
of the load-side bus bar
76
to the load-side terminal. Therefore, wiring operation is unnecessary, and parts for wiring operation are unnecessary.
Further, the fuse
73
accommodated in the fuse-accommodating box
74
is shielded from outside by the insulation cover
83
which closes the opening of the fuse-accommodating box
74
. As a result, the fuse
73
can be protected from outside, the fuse
73
and terminals
71
and
72
thereof are protected against unintentional contact, and safety is enhanced.
FIG. 12
shows show a modification of another load-side bus bar
125
. In this load-side bus bar
125
, a terminal
125
is formed such that it is divided into a plurality of pieces in the insertion direction of the plug
78
like a comb.
[Third Embodiment]
A third embodiment will be explained using
FIGS. 13
to
17
C.
FIG. 13
is an exploded perspective view showing a power supply shut-off apparatus
130
of the third embodiment, and
FIG. 14
is a cross sectional view showing the assembled power supply shut-off apparatus
130
.
As shown in
FIGS. 13 and 14
, the power supply shut-off apparatus
130
includes a fuse
133
having a pair of terminals
131
and
132
, a fuse-accommodating box
134
for accommodating the fuse
133
therein, a power supply-side bus bar
135
for connecting the one of the terminals
131
of the fuse
133
accommodated in the fuse-accommodating box
134
and the power supply (not shown), a load-side bus bar
136
for connecting the other terminal
132
and a load (not shown), and a plug
138
which is mounted to a mounting portion
137
of the fuse-accommodating box
134
or detached from the mounting portion
137
for connecting and disconnecting the other terminal
132
and the load-side bus bar
136
, thereby connecting and disconnecting the power supply and the load through the fuse
133
.
The mounting portion
137
is provided with an insulation wall
139
, and with wobble-suppressing means
80
for preventing terminals
136
a
and
153
a
disposed on opposite surfaces of the insulator
139
from wobbling.
The fuse
133
comprises a columnar fuse body
141
, and the pair of plate-like terminals
131
and
132
project from opposite sides of the fuse body
141
. Each of the terminals
131
and
132
is provided at its substantially central portion with a screw-fixing hole. The fuse
133
is accommodated in the fuse-accommodating box
134
.
The fuse-accommodating box
134
is formed of an accommodating case
142
and an insulation cover
143
for closing an opening of the accommodating case
142
. The accommodating case
142
is formed of a base wall
144
, and a side wall
145
rising from one side of the base wall
144
. The base wall
144
is formed at its longitudinally one side with a vertical wall
146
for connecting the base wall
144
and the side wall
145
. An accommodating portion
147
in which the fuse
133
is accommodated is formed in a space surrounded by the vertical wall
146
, the base wall
144
and the side wall
145
.
By fastening and fixing the one terminal
131
of the fuse
132
and the terminal
135
a
of the power supply-side bus bar
135
by means of bolts
148
and nuts
149
, the one terminal
131
of the fuse
133
is electrically connected to the power supply-side bus bar
135
. The power supply-side bus bar
135
includes a power supply-side terminal
135
b
which is directly connected to a power supply-side terminal (not shown).
The mounting portion
137
is formed outside the one terminal
131
of the fuse
133
. An insulation wall
139
rising from the base wall
144
, and a connector
150
disposed in series with the insulation wall
139
and rising from the base wall
144
.
Terminal holding surfaces
151
and
152
are respectively formed on opposite surfaces of the insulation wall
139
. One side terminal
153
a
of an intermediate bus bar
153
is located on the one terminal holding surface
151
, and an intermediate bus bar
153
is located on the one terminal holding surface
151
, and the terminal
136
a
of the load-side bus bar
136
is located on the other terminal holding surface
152
. The load-side bus bar
136
includes a load-side terminal
136
b
which is directly connected to a load-side terminal (not shown). The intermediate bus bar
153
passes through between an electric shock preventing wall
154
and the side wall
145
, and the other side terminal
153
b
is fastened to the other terminal
132
by the bolt
148
and the nut
149
, and the other terminal
132
of the fuse
133
and the intermediate bus bar
153
are electrically connected.
As shown in
FIG. 15
, holding grooves
155
and
156
into which opposite tip ends of the one side terminal
153
a
of the intermediate bus bar
153
fit are formed on the insulation wall
139
on the side of the terminal holding surface
151
. By fitting the tip end of the one side terminal
153
a
of the intermediate bus bar
153
into the holding grooves
155
and
156
, the intermediate bus bar
153
is prevented from moving with respect to the terminal holding surface
151
, and its wobble is prevented. Further, holding grooves
157
and
158
into which opposite sides of the terminal
136
a
of the load-side bus bar
136
fit are formed on the side of the terminal holding surface
152
. By fitting the opposite sides of the terminal
136
a
of the load-side bus bar
136
into the holding grooves
157
and
158
, the wobble of the load-side bus bar
136
from the terminal holding surface
152
is prevented, and the holding grooves
155
,
156
,
157
and
158
formed in the terminal holding surfaces
151
and
152
of opposite surfaces of the insulation wall
139
constitute terminal holding surfaces
151
and
152
of opposite surfaces of the insulation wall
139
constitute the wobble-suppressing means
140
.
Insulation flanges
159
,
159
equal to or slightly shorter than thickness of the intermediate bus bar
153
and the thickness of the load-side bus bar
136
are integrally formed on an upper surface of the insulation wall
139
on the side of the terminal holding surfaces
151
and
152
. By providing the insulation flanges
159
,
159
, the insulating length between the terminal
153
b
of the intermediate bus bar
153
and the terminal
136
a
of the load-side bus bar
136
is elongated.
The connector
150
rises in series with the insulation wall
139
, and two terminal-accommodating chambers
161
,
161
are formed in the connector
150
. A female terminal
162
is accommodated in each of the terminal-accommodating chambers
161
,
161
. The connector
150
is fitted to a hood
167
of the plug
138
mounted to the mounting portion
137
, and a male terminal
165
projecting from the hood
167
is connected to each female terminal
162
.
The plug
138
is formed of the plug housing
163
, a terminal member
164
assembled into the plug housing
163
, and a male terminal
165
connected to the female terminal
162
of the connector
150
. The plug housing
163
is integrally formed with a grasping plate
168
, a fitting groove
166
formed in one side of a lower surface of the grasping plate
168
, and a fitting hood
167
provided on the other side.
The fitting groove
166
is formed of a bottom wall
169
and a pair of side walls
170
,
170
, and a mounting opening
171
is formed in a surface of the fitting grove
166
opposed to the bottom wall
169
. The insulation wall
139
is inserted in the mounting opening
171
. Stopping walls
172
,
172
projecting in a direction approaching each other are formed on the pair of side walls
170
,
170
at locations closer to the mounting opening
171
. The stopping walls
172
,
172
prevent the terminal member
164
assembled into the fitting groove
166
from falling out.
The terminal member
164
comprises a base plate
173
and a pair of resilient contact plates
174
,
174
which are bent in the same direction from opposite sides of the base plate
173
, and the terminal member
164
is formed into a U-shape. The pair of resilient contact plates
174
,
174
can be resiliently deformed with respect to the base plate
173
. Each of the resilient contact plates
174
,
174
comprises an inwardly bent resilient piece
175
, a stopping piece
176
which is extended outwardly from the resilient piece
175
, and a contact top
177
located between the resilient piece
175
and the stopping piece
176
, and the resilient contact plate
174
is formed into a mountain-shape. The base plate
173
is integrally embedded in the plug housing
106
, and the stopping pieces
176
,
176
abut against the stopping walls
172
,
172
.
A contact portion
165
a
of the male terminal
165
projects from the hood
167
provided adjacent to the fitting groove
166
. The connector
150
of the mounting portion
137
is fitted into the hood
167
in a state where the plug
138
is mounted to the mounting portion
137
, and the female terminal
162
and the male terminal
165
of the connector
150
are connected. With this, the plug
138
is mounted to the mounting portion
137
, and it is detected that the load and the power supply are connected.
In the plug
138
, a lock arm
178
is provided outside the hood
167
. The lock arm
178
engages the locking portion
179
provided on the mounting portion
137
, and prevents the plug
138
from falling out from the mounting portion
137
.
Next, a procedure for mounting the plug
138
to the mounting portion
137
to connect the fuse
133
to the load and the power supply, and a procedure for detaching the plug
138
from the mounting portion
137
to electrically disconnect the load and the power supply will be explained.
As shown in
FIG. 13
, the fuse
133
is accommodated in the accommodating portion
147
, and the one terminal
131
is fastened and fixed by the bolt
148
and the nut
149
together with the terminal
135
a
of the power supply-side bus bar
135
. The other terminal
132
is fastened and fixed by the bolt
148
and the nut
149
together with the other terminal
153
b
of the intermediate bus bar
153
. In this state, the intermediate bus bar
153
passes through between the electric shock preventing wall
154
and the side wall
145
, and the one terminal
153
is fixed to the one terminal holding surface
151
of the insulation wall
139
. The terminal
136
a
of the load-side bus bar
136
is fixed to the other terminal holding surface
152
. The terminal
153
a
of the intermediate bus bar and the terminal
136
a
of the load-side bus bar
136
are prevented from moving from the terminal holding surfaces
151
and
152
by means of the holding grooves
155
,
156
,
157
and
158
which are the wobble-suppressing means
140
, and this prevents the wobble of the terminals
153
a
and
136
a.
Then, as shown in
FIGS. 17A and 17B
, if the plug
138
is pushed into the mounting portion
137
in a state where the plug
138
is placed on the mounting portion
137
, the resilient pieces
175
,
175
of the terminal member
164
are deflected outwardly, and the contact tops
117
and
177
come into contact with the one side terminal
153
a
of the intermediate bus bar
153
and the terminal
136
a
of the load-side bus bar
136
. If the plug
138
is further pushed into the mounting portion
137
, the upper surface side of the insulation wall
139
abuts against the bottom wall
169
of the fitting groove
166
as shown in FIG.
14
. With this, the load-side bus bar
136
and the intermediate bus bar
153
are electrically connected through the terminal member
163
, the load-side bus bar
136
is electrically connected to the power supply-side bus bar
135
through the fuse
133
, and the load and the power supply are electrically connected.
As shown in
FIG. 17C
, when the plug
138
is pushed into the mounting portion
137
, even if an attempt is made to fit the plug
138
into the mounting portion
137
obliquely, the inner wall of the hood
167
is guided by the outer peripheral surface of the connector
150
, the fitting direction is corrected properly, and the plug
138
is fitted in a proper state as shown in FIG.
14
.
Next, when the plug
138
is pulled out from the mounting portion
137
from the above state, the grasping plate
168
is grasped and pulled upward. If the plug
138
is pulled upward, the contact tops
177
,
177
of the terminal member
164
slide on the one side terminal
135
a
of the intermediate bus bar
153
and the terminal
136
of the load-side bus bar
136
, and if the plug
138
is further pulled upward, the plug
138
is detached from the mounting portion
137
. If the plug
138
is detached from the mounting portion
137
, since the terminal member
164
is separated from the terminals
153
a
and
136
a,
the terminals
153
a
and
136
a
are electrically disconnected. With this, the load-side bus bar
136
and the terminal
132
of the fuse
133
are electrically disconnected, and the power supply and the load are electrically disconnected.
In this state, the terminal
136
a
of the load-side bus bar
136
and the one side terminal
153
a
of the intermediate bus bar
153
are brought into insulated state by the insulation wall
139
and the insulation flange
159
.
According to the present embodiment, the one side terminal
153
a
of the intermediate bus bar
153
and the terminal
136
a
of the load-side bus bar
136
located on the opposite surfaces of the insulation wall
139
are prevented from moving by means of the holding grooves
155
,
156
,
157
and
158
which are the wobble-suppressing means
140
. Therefore, when the terminal
168
is mounted astride the insulation wall
139
, its insertion force is not varied.
Also when the terminal
168
is pulled out from the insulation wall
139
, since the one side terminal
153
a
of the intermediate bus bar
153
and the terminal
136
a
of the load-side bus bar
136
are not wobbled, the terminal
168
can easily be pulled out from the insulation wall
139
. Therefore, excellent operability can be obtained.
Further, since the plug
138
is mounted into the mounting portion
137
along a direction intersecting the longitudinal direction of the fuse
133
, even when operation spaces can not be obtained in opposite sides of the longitudinal direction of the fuse-accommodating box
134
, the plug
138
can be mounted to the mounting portion
137
from the direction along the direction intersecting the longitudinal direction of the fuse-accommodating box
134
. With this arrangement, the flexibility of mounting place of the fuse-accommodating box
134
is enhanced.
Further, since the one side terminal
153
a
of the intermediate bus bar
153
and the terminal
136
a
of the load-side bus bar
136
are located such as to sandwich the insulation wall
139
therebetween, a reliable insulating state can be obtained by this insulation wall
139
.
Moreover, since the terminal member
168
assembled into the plug
138
is mounted to the mounting portion
137
, the terminal
153
a
of the intermediate bus bar
153
and the terminal
136
a
of the load-side bus bar
136
are not unintentionally connected, and the insulation state can be secured sufficiently.
Further, even if the accommodating position of the fuse
133
accommodated in the fuse-accommodating box
134
is slightly deviated and the terminals
131
and
132
of the fuse
133
are deviated, such deviation is absorbed by the connected portion between the other side terminal
153
b
of the intermediate bus bar
153
and the terminal
132
of the fuse
133
. Therefore, when the one side terminal
153
a
of the intermediate bus bar
153
is positioned on the one surface side of the insulation wall
139
of the one side terminal
153
a,
the positional deviation is not generated, and it can be positioned and fixed in a predetermined position.
The load can be directly connected to the power supply by directly connecting the power supply-side terminal
135
b
of the power supply-side bus bar
135
to the power supply-side terminal. The power supply can be directly connected to the load by directly connecting the load-side terminal
136
b
of the load-side bus bar
136
to the load-side terminal. Therefore, wiring operation is unnecessary, and parts for wiring operation are unnecessary. Therefore, wiring operation is unnecessary, and parts for wiring operation are unnecessary.
Further, the fuse
133
accommodated in the fuse-accommodating box
134
is shielded from outside by the insulation cover
143
which closes the opening of the fuse-accommodating box
134
. As a result, the fuse
133
can be protected from outside, the fuse
133
and terminals
131
and
132
thereof are protected against unintentional contact, and safety is enhanced.
[Fourth Embodiment]
A fourth embodiment will be explained using
FIGS. 18
to
22
.
FIG. 18
is an exploded perspective view showing a power supply shut-off apparatus
180
of the fourth embodiment,
FIG. 19A
is a cross sectional view showing the assembled power supply shut-off apparatus
180
, and
FIG. 19B
is a cross sectional view of the power supply shut-off apparatus
180
taken along the line XIXA—XIXA in FIG.
19
A.
As shown in
FIGS. 18 and 19B
, the power supply shut-off apparatus
180
includes a fuse
183
having a pair of terminals
181
and
182
, a fuse-accommodating box
184
for accommodating the fuse
183
therein, a power supply-side bus bar
185
for connecting the one of the terminals
181
of the fuse
183
accommodated in the fuse-accommodating box
184
and the power supply (not shown), a load-side bus bar
186
for connecting the other terminal
182
and a load (not shown), and a plug
188
which is mounted to a mounting portion
187
of the fuse-accommodating box
184
or detached from the mounting portion
187
for connecting and disconnecting the other terminal
182
and the load-side bus bar
186
, thereby connecting and disconnecting the power supply and the load through the fuse
183
.
The mounting portion
187
is provided with an insulation wall
189
. The insulation wall
189
is provided at its opposite surfaces with wobble-suppressing means
190
for preventing the wobbling of the other terminal
182
of the fuse
183
and the terminal
186
a
of the load-side bus bar
186
.
The fuse
183
comprises a columnar fuse body
191
, and the pair of plate-like terminals
181
and
182
project from opposite sides of the fuse body
191
. One of the terminals
181
is provided at its substantially central portion with a screw-fixing hole. The fuse
183
is screwed and fixed in the fuse-accommodating box
184
.
The fuse-accommodating box
184
is formed of an accommodating case
192
and an insulation cover
193
for closing an opening of the accommodating case
192
. The accommodating case
192
is formed of a base wall
194
, and front and rear side walls
195
and
196
rising from opposite sides of the base wall
194
, and a vertical wall
197
connecting the base plate
194
and both the side walls
195
and
196
on one side in the longitudinal direction of the base wall
194
. An accommodating portion
198
in which the fuse
183
is accommodated is formed in a space surrounded by the vertical wall
197
, the base wall
194
and the side walls
195
and
196
.
In the accommodating portion
198
, a rectangular supporting block
199
projects from the rear side wall
196
toward the base wall
194
. The supporting block
199
is formed with a screw hole
200
, and a nut
201
is embedded in the screw hole
200
. One of the terminals
181
of the fuse
183
accommodated in the accommodating portion
198
is located on a front surface side of the supporting block
199
, the bolt
202
is inserted through the screw hole of the terminal
181
and threadedly engaged with the nut
201
, thereby fixing and holding the fuse
183
in the accommodating portion
198
.
The front side wall
195
is formed a notch window
203
at a location corresponding to the supporting block
199
provided on the rear side wall
196
, and the bolt
202
is inserted from this notch window
203
.
The base wall
194
is formed with a slit, and the terminal
185
a
of the power supply-side bus bar
185
is inserted from inside of the slit toward the front surface of the supporting block
199
. The power supply-side bus bar
185
includes a power supply-side terminal
185
b
which is directly connected to a power supply-side terminal (not shown).
The one terminal
181
of the fuse
183
and the terminal
185
a
of the power supply-side bus bar
185
are fixed together to the supporting block
199
by the bolt
202
so that the one terminal
181
of the fuse
183
and the terminal
185
a
of the power supply-side bus bar
185
are electrically connected.
The mounting portion
187
is formed outside the accommodating portion
198
. The mounting portion
187
is formed with the insulation wall
189
rising from the base wall
194
, an electric shock preventing wall
204
provided between the insulation wall
189
and the rear side wall
196
, and another electric shock preventing wall
205
connecting the electric shock preventing wall
204
and the insulation wall
189
. Further outside the insulation wall
189
, a connector
206
disposed in series with the insulation wall
189
rises from the base wall
194
. An electric shock preventing wall
207
is provided between the insulation wall
189
and the connector
206
.
The insulation wall
189
is formed at its opposite surfaces with terminal holding surfaces
208
and
209
, respectively. The other terminal
182
is located on the one terminal holding surface
208
, and the terminal
186
a
of the load-side bb
186
is located on the other terminal holding surface
209
. The load-side bus bar
186
includes a load-side terminal
186
b
which is directly connected to a load-side terminal (not shown). The load-side bus bar
186
passes through between the electric shock preventing wall
205
and the electric shock preventing wall
207
as well as between the electric shock preventing wall
204
and the rear side wall
196
, and further passes through between the fuse
183
and the base wall
194
, and is located on the front surface side of the accommodating portion
198
.
A holding groove
210
to which a tip end of the other terminal
182
of the fuse
183
is fitted is formed on the insulation wall
189
on the side of the terminal holding surface
208
. By fitting the tip end of the terminal
182
of the fuse
182
to the holding groove
210
, the holding groove
210
prevents the terminal
182
of the fuse
183
from moving with respect to the terminal holding surface
208
and from wobbling. Further, a holding groove
211
to which a tip end of the terminal
186
a
of the load-side bus bar
186
is fitted is formed on the side of the terminal holding surface
209
. By fitting the tip end of the terminal
186
a
of the load-side bus bar
186
to the holding groove
211
, the holding groove
211
prevents the terminal
186
a
of the load-side
186
from wobbling from the terminal holding surface
209
.
The holding grooves
210
and
211
provided in the terminal holding surfaces
208
and
209
on the opposite surface of the insulation wall
189
constitute wobble-suppressing means
190
.
The connector
206
rises in series with the insulation wall
189
, and two terminal-accommodating chambers
212
,
212
are formed in the connector
206
. A female terminal
213
is accommodated in each of the terminal-accommodating chambers
212
,
212
. The connector
206
is fitted to a hood
218
of the plug
188
mounted to the mounting portion
187
, and a male terminal
216
projecting from the hood
218
is connected to each female terminal
213
.
The plug
188
is formed of the plug housing
214
, a terminal member
215
assembled into the plug housing
214
, and a male terminal
216
connected to the female terminal
213
of the connector
206
. The plug housing
214
is integrally formed with a grasping plate
219
, a fitting groove
217
formed in one side of a lower surface of the grasping plate
219
, and a fitting hood
218
provided on the other side.
The fitting groove
217
is formed of a bottom wall
220
and a pair of side walls
221
,
221
, and a mounting opening
222
is formed in a surface of the fitting groove
217
opposed to the bottom wall
220
. The insulation wall
189
is inserted in the mounting opening
222
. Stopping walls
223
,
223
projecting in a direction approaching each other are formed on the pair of side walls
221
,
221
at locations closer to the mounting opening
222
. The stopping walls
223
,
223
prevent the terminal member
215
assembled into the fitting groove
217
from falling out.
The terminal member
215
comprises a base plate
224
and a pair of resilient contact plates
225
,
225
which are bent in the same direction from opposite sides of the base plate
224
, and the terminal member
215
is formed into a U-shape. The pair of resilient contact plates
225
,
225
can be resiliently deformed with respect to the base plate
224
. Each of the resilient contact plates
225
,
225
comprises an inwardly bent resilient piece
226
, a stopping piece
227
which is extended outwardly from the resilient piece
226
, and a contact top
228
located between the resilient piece
226
and the stopping piece
227
, and the resilient contact plate
225
is formed into a mountain-shape. The base plate
224
is integrally embedded in the plug housing
106
, and the stopping pieces
227
,
227
abut against the stopping walls
223
,
223
.
A contact portion
216
a
of the male terminal
216
projects from the hood
218
provided adjacent to the fitting groove
217
. The connector
206
of the mounting portion
187
is fitted into the hood
218
in a state where the plug
188
is mounted to the mounting portion
187
, and the female terminal
213
and the male terminal
216
of the connector
206
are connected. With this, the plug
188
is mounted to the mounting portion
187
, and it is detected that the load and the power supply are connected.
In the plug
188
, a lock arm
229
a
is provided outside the hood
218
. The lock arm
229
a
engages the locking portion
229
b
provided on the mounting portion
187
, and prevents the plug
188
from falling out from the mounting portion
187
.
Next, a procedure for mounting the plug
188
to the mounting portion
187
to connect the fuse
183
to the load and the power supply, and a procedure for detaching the plug
188
from the mounting portion
187
to electrically disconnect the load and the power supply will be explained.
As shown in
FIG. 18
, the fuse
183
is accommodated in the accommodating portion
198
, and the one terminal
181
is fastened and fixed by the bolt
202
together with the terminal
185
a
of the power supply-side bus bar
185
. In this state, the other terminal
182
of the fuse
183
is fixed to the one terminal holding surface
208
of the insulation wall
189
. The terminal
186
a
of the load-side bus bar
186
is fixed to the other terminal holding surface
209
. The terminal
182
of the fuse
183
and the terminal
186
a
of the load-side bus bar
186
are prevented from moving from the terminal holding surfaces
208
and
209
by means of the holding grooves
210
and
211
which are wobble-suppressing means, and the wobbling is prevented.
As shown in
FIGS. 22A and 22B
, if the plug
188
is pushed into the mounting portion
187
in a state where the plug
188
is placed on the mounting portion
187
, the resilient pieces
226
,
226
of the terminal member
215
are deflected outwardly, and the contact tops
228
,
228
come into contact with the terminal
182
of the fuse
183
and the terminal
186
a
of the load-side bus bar
186
. If the plug
188
is further pushed into the mounting portion
187
, the upper surface of the insulation wall
189
abuts against the bottom wall
220
of the fitting groove
217
as shown in
FIGS. 19A and 19B
. With this, the load-side bus bar
186
and the fuse
183
are electrically connected through the terminal member
215
, the load-side bus bar
186
is electrically connected to the power supply-side bus bar
185
through the fuse
183
, and the load and the power supply are electrically connected.
Next, when the plug
188
is pulled out from the mounting portion
187
from the above state, the grasping plate
219
is grasped and pulled upward. If the plug
188
is pulled upward, the contact tops
228
,
228
of the terminal member
215
slide on the terminal
182
of the fuse
183
and the terminal
186
a
of the load-side bus bar
186
, and if the plug
188
is further pulled upward, the plug
188
is detached from the mounting portion
187
. If the plug
188
is detached from the mounting portion
187
, since the terminal member
216
is separated from the terminals
182
and
186
a,
the terminals
182
and
186
a
are electrically disconnected. With this, the load-side bus bar
186
and the terminal
182
of the fuse
183
are electrically disconnected, and the power supply and the load are electrically disconnected.
According to the present embodiment, since the terminal
182
of the fuse
183
and the terminal
186
a
of the load-side bus bar
186
located on the opposite surfaces of the insulation wall
189
are prevented from moving by means of the holding grooves
210
and
211
which are the wobble-suppressing means
190
, when the terminal
215
is mounted astride the insulation wall
189
, its insertion force is not varied.
Further, when the terminal member
215
is pulled out from the insulation wall
189
, since the terminal
182
of the fuse
183
and the terminal
186
a
of the load-side bus bar
186
do not wobble, the terminal member
215
can easily be pulled out from the insulation wall
189
. Therefore, excellent operability can be obtained.
Further, since the terminal
182
of the fuse
183
and the terminal
186
a
of the load-side bus bar
186
are located such as to sandwich the insulation wall
189
, a reliably insulation state can be obtained by this insulation wall
189
.
Further, since the terminal member
215
assembled into the plug
188
is mounted to the mounting portion
187
, the terminal
182
of the fuse
183
and the terminal
186
a
of the load-side bus bar
186
are not unintentionally connected, and the insulation state can be secured sufficiently.
The load can be directly connected to the power supply by directly connecting the power supply-side terminal
185
b
of the power supply-side bus bar
185
to the power supply-side terminal. The power supply can be directly connected to the load by directly connecting the load-side terminal
186
b
of the load-side bus bar
186
to the load-side terminal. Therefore, wiring operation is unnecessary, and parts for wiring operation are unnecessary. Therefore, wiring operation is unnecessary, and parts for wiring operation are unnecessary.
Further, the fuse
183
accommodated in the fuse-accommodating box
184
is shielded from outside by the insulation cover
193
which closes the opening of the fuse-accommodating box
184
. As a result, the fuse
183
can be protected from outside, the fuse
183
and terminals
181
and
182
thereof are protected against unintentional contact, and safety is enhanced.
Claims
- 1. A power supply shut-off apparatus, comprising:a fuse having a pair of terminals, a fuse-accommodating box in which said fuse is accommodated, a power supply-side bus bar for connecting a power supply to one terminal of said pair of terminals of said fuse, said power supply-side bus bar having a terminal, a load-side bus bar for connecting a load to the other terminal of said pair of terminals of said fuse, said load-side bus bar having a terminal, a plug which is capable of being mounted to a mounting portion of said fuse-accommodating box and is capable of being separated from said mounting portion, thereby interrupting either the connection between said one terminal of said pair of terminals of said fuse and said terminal of said power supply-side bus bar or the connection between said other terminal of said pair of terminals of said fuse and said terminal of said load-side bus bar through said fuse, wherein: said mounting portion is provided with an insulation wall, wherein either said terminal of said power supply-side bus bar or said terminal of said load-side bus bar is located on one surface side of said insulation wall, and wherein either one of said pair of terminals of said fuse is located on the other surface side of said insulation wall, said plug is formed of a plug housing and a terminal member having a U-shaped cross section, said terminal member being assembled into said plug housing and mounted astride said insulation wall for electrically connecting the terminal of said pair of terminals of said fuse located on said other surface side of said insulation wall to either said terminal of said power supply-side bus bar or said terminal of said load-side bus bar that is located on said one surface side of said insulation wall, and said insulation wall is provided with wobble-suppressing means for preventing each of the terminals that are located on either surface side of said insulation wall from moving from each respective surface side of said insulation wall and preventing these terminals from wobbling.
- 2. A power supply shut-off apparatus according to claim 1, wherein said wobble-suppressing means is a groove formed in said insulation wall into which a tip end of the terminal of said pair of terminals of said fuse located on said other surface side of said insulation wall and a tip end of either said terminal of said power supply-side bus bar or said terminal of said load-side bus bar is fitted.
- 3. A power supply shut-off apparatus according to claim 1, wherein an insulation flange is formed on an end of said insulation wall on an insertion side of said terminal member.
- 4. A power supply shut-off apparatus according to claim 1 further comprising an intermediate bus bar is provided between said other terminal of said pair of terminals of said fuse and said terminal of said load-side bar,wherein one end of said intermediate bus bar is connected to said other terminal of said pair of terminals of said fuse, and the other end of said intermediate bus bar is located on one surface side of said insulation wall.
- 5. A power supply shut-off apparatus according to claim 1, wherein said power supply-side bus bar and said power supply are connected, and said load-side bus bar and said load are connected through said power supply.
- 6. A power supply shut-off apparatus according to claim 1, wherein an electric shock preventing wall is provided around said insulation wall.
- 7. A power supply shut-off apparatus according to claim 1, wherein said plug is mounted to said mounting portion in a direction along a longitudinal direction of said fuse.
- 8. A power supply shut-off apparatus according to claim 1, wherein said plug is mounted to said mounting portion in a direction intersecting a longitudinal direction of said fuse.
- 9. A power supply shut-off apparatus according to claim 1, wherein said terminal of said power supply-side bus bar is directly connected to said one terminal of said pair of terminals of said fuse on the side of said power supply, and said terminal of said load-side bus bar is directly connected to said other terminal of said pair of terminals of said fuse on the side of said load.
- 10. A power supply shut-off apparatus according to claim 1, further comprising an insulation cover for closing an opening of said fuse-accommodating box.
Priority Claims (1)
Number |
Date |
Country |
Kind |
P11-120605 |
Apr 1999 |
JP |
|
US Referenced Citations (5)
Foreign Referenced Citations (6)
Number |
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31 17646 A1 |
Feb 1983 |
DE |
42 12 889 C2 |
Nov 1995 |
DE |
197 00 514 C2 |
Mar 2000 |
DE |
100 03 267 A1 |
Aug 2000 |
DE |
692 10 964 T2 |
Oct 1996 |
EP |
692 09 443 T2 |
Nov 1996 |
EP |