The present disclosure generally relates to a power supply system comprising one or more uninterruptible power supplies (UPS) and to a catcher system and method for operating a power supply system.
Power supply systems having UPSs and a catcher system are generally configured such that each UPS provides a bypass switch for switching between power supply from the grid via the UPS'S converter and power supply from the grid bypassing the UPS's converter. Moreover, between each UPS and an associated load, i.e., a load to be supplied by the UPS, a transfer switch for switching between a power supply from the UPS and a power supply from the catcher system.
In more recent developments, communication channels have been added that allow for communication between the UPS and the catcher and between the UPS and the associated transfer switch.
However, the current architecture faces different challenges. The systems are relatively large and costly and coordination of the power supply is challenging.
The present disclosure generally describes a power supply system and method for operating the power supply system that overcome at least some of the challenges of the prior art. In the present disclosure, a power supply system comprising one or more uninterruptible power supplies (UPS) and a catcher system are described. In particular, the power supply system may comprise a plurality of UPSs, e.g., at least two or at least three UPS. The power supply system further comprises one or more communication channels, each communicatively coupling one of the UPSs with at least one, in particular all, other of the UPSs and/or with the catcher system.
The system further comprises one or more loads, each associated with at least one of the UPSs. A load being associated with a UPS may mean that the system is configured such that the load is protected by the UPS, e.g., the system being configured such that the UPS, in normal operation, secures power supply to the load associated with the UPS.
In other words, a load being associated with a UPS may mean that the system is configured such that the load can be supplied with power by the UPS, e.g., via a power line connected to the UPS and the load. Accordingly, for example, each of the loads may be supplied by at least one of the UPSs.
It is noted that the system may optionally comprise one or more UPSs that are not loaded at a given point in time, i.e., not all UPSs of the system need always be loaded. In the present disclosure, features relating to the UPSs refer to loaded UPSs unless otherwise specified.
Each of the one or more UPSs is a multiport uninterruptible power supply, UPS, comprising a multiport transfer switch operable to selectively switch between at least a first mode, a second mode, and a third mode of the UPS supplying power to the load or loads associated with the UPS. The first, second, and third mode will, in the following, be collectively referred to as “the modes”. The power supply system may, particularly, be configured to automatically selectively switch between the modes. Note that the multiport transfer switch may, for example, be a single phase or a three-phase switch.
In the first mode, power is supplied from the grid via a converter of the UPS. This mode may be referred to as the default mode. In the second mode, power is supplied from the catcher system via the UPS. This mode may be referred to as catcher mode. In the third mode, power is supplied from the grid via the UPS bypassing the converter of the UPS. This mode may be referred to as bypass mode.
An advantage of such a power supply system is that an easy and efficient communication of the system element, i.e., the UPSs and the catcher system is possible via the one or more communication channels, as there is no need for each of the UPSs to also communicate with a respective (external) transfer switch. Moreover, use of a multiport transfer switch allows for cost reduction, as costs for a multiport transfer switch is less expensive than use of an external switch and an internal bypass switch for each of the UPSs. In addition, cost and space are saved by omitting the external switch and communication channel between UPS and external switch.
In terms of pricing, as an example, depending on the system configuration, the UPS of the present disclosure, compared to that of the prior art, may have one or more additional switches as part of the multiport transfer switch. For example, for a single corded load, there may be one additional switch at full power. For a dual corded load, for example, there may be two additional switches at full power of four additional switches at 50% power. Modifying the UPSs as proposed by the invention, i.e., by introducing a multiport switch, is significantly less expensive than the external STS that may then be omitted. Considering typical pricing of external STSs, the proposed system may, for example, reduce the costs by approximately 90% to 95%. Accordingly, the challenges described above in the context of the known systems are overcome.
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The power supply system also comprises loads 5, each load associated with at least one of the UPSs or, in other words, is supplied with power by at least one of the UPSs. That is, each UPS is connected, e.g., via power lines, directly as shown in
Each of the one or more UPSs is a multiport uninterruptible power supply, UPS, comprising a multiport transfer switch 6 operable to selectively switch between at least a first mode, a second mode, and a third mode of the UPS supplying power to the load or loads associated with the UPS.
In the first mode, the switching being in state A, power is supplied from the grid via a converter 7 of the UPS. In the second mode, the switch being in state C, power is supplied to the load from the catcher system via the UPS. In the third mode, the switch being in state B, power is supplied from the grid via the UPS bypassing the converter of the UPS.
According to the present disclosure, each UPS may comprise a controller 8 that controls the multiport transfer switch of the UPS, in particular the entire UPS.
In the figures, the input of grid power supplied via the transformer, also referred to as rectifier grid, is designated Vmr, Vmr-1, or Vmr_N. The input of bypass grid power is designated Vmb, Vmb_1, or Vmb_N.
In
In the present example, the catcher system 3 may comprise a switch 10 for switching between supplying power via a converter 11 of catcher system 3 or bypassing the converter of the catcher system.
Controller 12 of catcher system 3 may be configured to control the switch 10 of the catcher system and optionally other functions of the catcher system, particularly, communication with the UPSs.
In
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In
While the figures illustrate configurations where a single load is associated with each UPS, it is also conceivable that a load is associated with multiple UPSs, for example to increase redundancy. For that purpose, switches may be connected between a UPS and a load, but power from the catcher system will nonetheless be routed via and switched by the UPS.
In an example not shown in the figures, for a dual corded load, the UPS may comprise (compared to prior art UPS) four additional switches at 50% power to create four multiport switches.
As can be seen in
The additional external switches and additional communication switches (compared to the system of the present disclosure) also increase material and maintenance costs and system size.
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered exemplary and not restrictive. The invention is not limited to the disclosed embodiments. In view of the foregoing description and drawings it will be evident to a person skilled in the art that various modifications may be made within the scope of the invention, as defined by the claims.
As mentioned above, selectively switching between the modes may be done automatically. For example, the automatically selectively switching may be performed by one or more controllers, in particular, based on the information exchanged through the one or more communication channels and/or the status of the UPS, e.g., failed or non-failed. In particular, the selectively switching may be performed in such a manner as to maximize reliability of the power supply to every load of the power supply system. For example, if the converter of a UPS has failed the multiport transfer switch of the UPS may be switched to the second mode if the catcher has enough capability left to supply the associated load of the UPS, otherwise it may be switched to the third mode connecting the load to the grid bypassing the converter.
According to the present disclosure, the power supply system, in particular each of the UPSs, may be configured such that power from the catcher system is exclusively supplied to the one or more loads via one or more of the UPSs.
In other words, power from the power supply system may not be supplied to the one or more loads bypassing the one or more UPSs, i.e., it may not be supplied directly or only via elements, e.g., switches, external to the UPSs. The advantage of this is that the control of switching between the modes is entirely with the UPSs and no additional communication channels are required and coordination of power supply among the UPSs and the catcher system is more efficient. Moreover, system costs are reduced.
As an example, according to the present disclosure, the power supply system, particularly each of the UPSs, may be configured such that no static transfer switch, STS, for switching between the first mode and the second mode or between the third mode and the second mode is provided between the UPS and the load or loads associated with the UPS. Even more particularly, no STS, particularly no switch at all, may be provided between the UPS and the associated load or loads. Even more particularly, the UPS may be directly connected to the associated load or loads.
This does not preclude switches that are internal to the UPS, e.g. the multiport switch. Between the UPS and the load there may, however, as mentioned above, optionally be no switches. It is noted that optionally a power distribution unit may be provided between the UPS and the associated load or loads.
According to the present disclosure the UPS, particularly the multiport transfer switch, may comprise one or more switches, particularly one or more transistors, e.g., insulated-gate bipolar transistor, IGBT, and/or one or more thyristors. In case of a plurality of switches, the switches may be connected with each other so as to implement the multiport functionality of the multiport switch, e.g., have some of their inputs and outputs connected with each other, and others of their inputs and outputs may be exposed as terminals of the multiport switch. While thyristors may be cost-efficient, IGBTs may have better performance.
According to the present disclosure, the multiport transfer switch of each UPS, in particular the entire UPS, may be controlled by a single controller or by multiple independent controllers, particularly redundantly.
Control by a single controller allows for particularly efficient communication at low cost. Control by multiple controllers may entail that in regular operation a single one of the controllers controls the multiport transfer switch, particularly the entire UPS, and the one or more other controllers only serve as backup to provide redundancy. This also allows for efficient communication and increased reliability. Alternatively or in addition, different controllers may be configured to control different parts of the UPS, in particular, different part of the multiport transfer switch. This allows for more specialized controller functionality, which may improve efficiency and/or reliability.
According to the present disclosure, the multiport transfer switch may comprise a plurality of switches. Optionally, in this case, the plurality of switches may be controlled by multiple independent controllers, in particular, one independent controller per switch.
According to the present disclosure, the one or more loads may comprise a single corded load having exactly one power supply terminal that is connected to one or more of the UPSs, particularly directly or only via a power distribution unit, PDU.
Alternatively or in addition, the one or more loads may comprise a dual corded load having exactly two power supply terminals, each connected to at least one of the UPSs, particularly directly or only via a power distribution unit, PDU. For a dual corded load, the load may be fed by two connections, e.g., via two input terminals. However, dual corded loads are configured such that the load can be operated by supplying power over only one of the input terminals.
The two terminals may be connected to the same UPS or to different UPSs. The former allows for easier coordination between the UPSs, the latter adds an inherent redundancy to the system.
According to the present disclosure, each power supply terminal of the load is connected, particularly directly or only via a power distribution unit, PDU, to an output of the multiport transfer switch of each UPS to which the power supply terminal is connected.
According to the present disclosure, the one or more loads may comprise at least a first load and a second load, wherein the first load and the second load are dual corded loads. In particular, both power supply terminals of the first load may be connected with a first one of the UPSs and/or both power supply terminals of the second load may be connected with a second one of the UPSs. Alternatively or in addition a first power supply terminal of the first load may be connect with one of the UPSs and a second power supply terminal of the first load may be connected with another one of the UPSs and/or a first power supply terminal of the second load may be connect with one of the UPSs and a second power supply terminal of the first load may be connected with another one of one of the UPSs.
According to the present disclosure, the UPSs may be communicatively coupled to each other via a common communication channel. In particular, the communication channel may be such that each of the UPSs is enabled to transmit data to and receive data from each of the other UPSs. This allows for efficient communication between the UPSs and coordination of their operation. For example, each UPS may have a communication interface, e.g., COM port, for exchanging, i.e., receiving and transmitting, data via the common communication channel based on a common communication protocol. The common communication channel allows for efficient, flexible, and low-complexity communication compared to multiple point-to-point communications. Accordingly, it enables coordination between the UPSs, which may, for example, communicate their state, e.g., failed or non-failed, and/or current and/or projected operation mode. Similarly, the catcher system may have a communication interface, e.g., a COM port for exchanging, i.e., receiving and transmitting, data via the common communication channel based on the common communication protocol.
Alternatively or in addition, each of the UPSs may be communicatively coupled to the catcher system via a/the common communication channel, particularly coupled so as to provide a redundant communication between the UPS and the catcher system. Connecting the catcher system to the UPSs, particularly via the communication channel connecting the UPSs with each other, allows for improved system operation and, particularly, coordination, for example by taking a state of the catcher system into consideration.
According to the present disclosure, each of the communication channels, in particular the common communication channel, may be configured for exchanging information comprising at least one of loading of each of the UPSs, status, and synchronization phase angle.
The power supply system, particularly the UPSs, may be configured to coordinate operation based on the exchanged information, particularly, to automatically switch between the first, second, and third mode based on the exchanged information. Loading may be data indicative of how much the UPS is currently loaded, e.g. 50% or 75%. Communicating the loading allows for improved coordination, as, in case of a converter failure in the UPS, for example, it can be determined whether the catcher system has the capability to pick up the load of the failed UPS. If this is not the case, the load may, for example, be switched to bypass. Status may be data indicative of a current mode of a UPS and/or the catcher system and/or a failure-indicator of a UPS or the catcher system.
The one or more UPSs, according to the present disclosure, may comprise a plurality of UPSs and the power supply system may be configured to communicatively couple, particularly via the one or more communication channels, the plurality of UPSs among each other and with the catcher system, e.g., so as to allow for coordination between the UPSs and optionally the catcher system. Particularly, the power supply system may be configured to communicatively couple, particularly via the one or more communication channels, the plurality of UPSs among each other and with the catcher system so as to allow for the plurality of UPSs to coordinate such that, in case multiple UPSs of the plurality of UPSs fail and the catcher system cannot compensate for all failed UPSs, one or more of the failed UPS are switched to the third mode. This allows for improved reliability and efficiency, as it can be avoided that the catcher system is overloaded or operated at an operating point where efficiency is decreased.
The power supply system according to the present disclosure may be configured to automatically switch between the first mode, the second mode, and the third mode so as to optimize overall system efficiency, particularly irrespectively of whether a UPS has failed. That is, for example, input data representative of operating points of individual UPSs or their converters and/or losses in the power supply system and/or operation characteristics of the catcher system may be used for determining, for each of the UPSs, an optimal operation mode among the first mode, second mode, and third mode, and the respective multiport switches of each of the UPSs may be automatically set so as to operate the UPS in the optimal operation mode. Thus, system efficiency may be improved in any easy manner.
The power supply system according to the present disclosure may be configured to supply power to equipment of a data center, in particular, wherein the loads are pieces of equipment of the data center. For example, the loads may comprise a computing device and/or a data storage device and/or a cooling device, and optionally a display device. For data centers, it is particularly important to ensure reliable power supply to the equipment, as otherwise loss of data may occur.
The present disclosure also provides a data center comprising the power supply system according to the present disclosure.
The disclosure describes a method for operating a power supply system according to the present disclosure. The method comprises automatically detecting that at least one of the one or more UPSs has failed. This may be done in any manner known in the art. The method further comprises, in response to determining that at least one of the one or more UPSs has failed, the one or more UPSs and the catcher system communicating so as to determine, particularly coordinate, in which of the first, second, and third modes the one or more UPSs should operate. The method further comprises that each UPS controls, e.g. by means of a controller of the UPS, the multiport transfer switch of the UPS so as to switch to the determined mode unless the UPS is already operating in the determined mode. Thus, a coordinated operation of the components of the power supply system is possible.
In addition, the method for operating the power supply system may comprise automatically switch between the first mode, the second mode, and the third mode so as to optimize overall system efficiency, particularly irrespectively of whether a UPS has failed. Reference is made to the features described above in this regard in the context of the system features.
The disclosure also describes a computer program or a computer-readable medium comprising instructions which, when executed by a computer, cause the computer to carry out the steps of any of the methods of the present disclosure. The features and advantages outlined above in the context of the power supply system similarly apply to the data center and the methods for operating the power supply system described herein.
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a” and “an” and “the” and “at least one” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The use of the term “at least one” followed by a list of one or more items (for example, “at least one of A and B”) is to be construed to mean one item selected from the listed items (A or B) or any combination of two or more of the listed items (A and B), unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
Number | Date | Country | Kind |
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22167668.7 | Apr 2022 | EP | regional |
The instant application claims priority to International Patent Application No. PCT/EP2023/059266, filed Apr. 6, 2023, and to European Patent Application No. 22167668.7, filed Apr. 11, 2022, each of which is incorporated herein in its entirety by reference.
Number | Date | Country | |
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Parent | PCT/EP2023/059266 | Apr 2023 | WO |
Child | 18911351 | US |