The present invention relates to a power supply unit in an image forming apparatus.
When an image forming apparatus of an electrophotographic method adopts a direct transfer system of transferring an image by bringing a transfer member into contact with a photoconductor, the transfer member uses a conductive rubber roller (transfer roller) having a conductive shaft to rotate and drive the transfer member while matching the process speed of the photoconductor. A voltage applied to the transfer member is a DC bias voltage. At this time, the polarity of the DC bias voltage is identical to that of a transfer voltage for general corona discharge.
To achieve satisfactory transfer using the transfer roller, a voltage of generally 3 kV or more (the required current is several μA) must be applied to the transfer roller. This high voltage necessary for the image forming process is conventionally generated using a wire-wound electromagnetic transformer. The electromagnetic transformer is made up of a copper wire, bobbin, and core. When the electromagnetic transformer is used in the above specification, the leakage current must be minimized at each portion because the output current value is as small as several μA. For this purpose, the windings of the transformer must be molded with an insulator, and the transformer must be made large in comparison with supply power. This inhibits downsizing and weight reduction of a high-voltage power supply apparatus.
In order to compensate for these drawbacks, it is proposed to generate a high voltage by using a flat, light-weight, high-output piezoelectric transformer. By using, for example, a piezoelectric transformer formed from ceramic, the piezoelectric transformer can generate a high voltage more efficiently than in the use of the electromagnetic transformer. Since electrodes on the primary and secondary sides can be spaced apart from each other regardless of coupling between the primary and secondary sides, no special molding is necessary for insulation, thus making a high-voltage generation apparatus compact and lightweight.
Unfortunately, the high-voltage power supply apparatus using the conventional piezoelectric transformer cannot sometimes control the output voltage, so the circuit operation oscillates. Such a phenomenon degrades printing quality. That is, it is difficult to simply adopt, as a power supply unit in an image forming apparatus, the high-voltage power supply apparatus using the conventional piezoelectric transformer. Hence, it is demanded to realize stable voltage control free from any circuit oscillation.
In view of the above problems in the conventional art, the present invention has an object to realize stable voltage control free from any circuit oscillation in a power supply unit for an image forming apparatus using a piezoelectric transformer, thereby preventing degradation of printing quality of the image forming apparatus.
In one aspect of the present invention, a power supply unit in an image forming apparatus includes a piezoelectric transformer, an output voltage detecting circuit which detects the output voltage of the piezoelectric transformer, a comparator which receives an output voltage setting signal, together with an output voltage detecting signal fed back from the output voltage detecting circuit, to compare the output voltage setting signal and the output voltage detecting signal, and a driving frequency supplying circuit which generates the driving frequency of the piezoelectric transformer in accordance with a comparison result by the comparator, and supplies the resultant driving frequency to the piezoelectric transformer. The time constant of the output voltage setting signal is longer than the time constant of the output voltage detecting circuit.
The above and other objects and features of the present invention will appear more fully hereinafter from a consideration of the following description taken in connection with the accompanying drawing wherein one example is illustrated by way of example.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention, and together with the description, serve to explain the principles of the invention.
Preferred embodiments of the present invention will be described in detail in accordance with the accompanying drawings. The present invention is not limited by the disclosure of the embodiments and all combinations of the features described in the embodiments are not always indispensable to solving means of the present invention.
For example, the image forming apparatus is a color laser printer of a so-called tandem system. In a color laser printer 401 shown in
A registration roller pair 407 is arranged downstream of the paper feed roller 405 to synchronously convey the printing paper sheet 32. A paper feed sensor 408 detects the conveyance state of the printing paper sheet 32 to the registration roller pair 407. An electrostatic adsorptive feeding transfer belt (to be referred to as an “ETB” hereinafter) 409 is arranged downstream of the registration roller pair 407. An image forming unit includes process cartridges 410Y, 410M, 410C, and 410B and scanner units 420Y, 420M, 420C, and 420B (to be described later) corresponding to four colors (Yellow Y, Magenta M, Cyan C, and Black B). Images formed by the image forming unit are sequentially overlaid on the ETB 409 by transfer rollers 430Y, 430M, 430C, and 430B, thereby forming a color image. The resultant color image is transferred and conveyed onto the printing paper sheet 32.
A fixing unit 431 is arranged further downstream to thermally fix the toner image transferred onto the printing paper sheet 32. The fixing unit 431 includes a fixing roller 433 having a built-in heater 432, a pressurizing roller 434 for pressing the fixing roller 433, and a pair of fixing/delivery rollers 435 for conveying the printing paper sheet 32 from the fixing roller 433. Furthermore, a fixing/delivery sensor 436 is arranged downstream of the fixing unit 431 to detect the paper conveyance state from the fixing unit 431.
Each scanner unit 420 includes a laser unit 421, polygon mirror 422, scanner motor 423, and imaging lens group 424. The laser unit 421 emits a laser beam modulated on the basis of each image signal sent from a video controller 440 (to be described later). The polygon mirror 422, scanner motor 423, and imaging lens group 424 are prepared to scan the laser beam from each laser unit 421 on a corresponding photosensitive drum 305.
Each process cartridge 410 includes the photosensitive drum 305 necessary for the known electrophotographic printing process, a charge roller 303, a developing roller 302, and a toner container 411, and is detachable from the laser printer 401.
Upon receiving image data sent from a host computer 441 as an external device, the video controller 440 rasterizes the image data into bit map data to generate an image signal for image formation.
A DC controller 201 serves as a control unit for the laser printer. The DC controller 201 includes an MPU (Micro Processing Unit) 207 and various input/output control circuits (not shown). The MPU 207 includes a RAM 207a, ROM 207b, timer 207c, digital input/output port 207d, D/A port 207e, and A/D port 207f, as shown in
A high-voltage power supply unit 202 includes, e.g., a charge high-voltage power supply unit for applying a voltage to each charge roller 303, a developing high-voltage power supply unit for applying a voltage to each developing roller 302, and a transfer high-voltage power supply unit for applying a voltage to each transfer roller 430.
The arrangement of the transfer high-voltage power supply unit according to this embodiment will be described next with reference to the block diagram shown in
The DC controller 201 serving as an output voltage setting means outputs an output voltage setting signal Vcont under the control of the MPU 207. The output voltage setting signal Vcont from the DC controller 201 is input to an integrating circuit (comparator) 203 serving as an output voltage control circuit consisting of an operation amplifier and the like arranged on the high-voltage power supply unit 202. The input voltage is converted into a frequency signal through a voltage-controlled oscillator (VCO) 110. The resultant frequency signal drives a switching circuit 204. A piezoelectric transformer (piezoelectric ceramic transformer) 101 then outputs a voltage corresponding to its frequency characteristic and step-up ratio. A rectifying circuit 205 rectifies and smoothes an output from the piezoelectric transformer 101 to a positive voltage. After that, a high-voltage output Vout 208 applies a high voltage to a transfer roller (not shown) serving as a load. The rectified voltage is also fed back to the comparator 203 through an output voltage detecting circuit 206, and controlled such that an output voltage detecting signal Vsns and the output voltage setting signal Vcont have the same potential.
The transfer high-voltage power supply unit having the arrangement shown in
To the contrary, an output voltage Vout is divided by resistors 105, 106, and 107 of the output voltage detecting circuit 206. Then, the output voltage detecting signal Vsns is input to the noninverting input terminal (positive terminal) of the operation amplifier 109 through a capacitor 115 and protective resistor 108. The output terminal of the operation amplifier 109 is connected to the voltage-controlled oscillator (VCO) 110. The output terminal of the voltage-controlled oscillator 110 is connected to the base of a transistor 204 serving as a switching circuit. The collector of the transistor 204 is connected to a power supply (+24 V) through an inductor 112, and simultaneously connected to one electrode of the piezoelectric transformer 101 on the primary side. An output from the piezoelectric transformer 101 is rectified and smoothed by diodes 102 and 103 and a high-voltage capacitor 104 which form the rectifying circuit 205, and applied to the transfer roller (not shown) serving as the load.
The characteristic of the piezoelectric transformer 101 generally has a bell shape representing that the output voltage becomes maximum at a resonance frequency f0, as shown in
Let fx be the driving frequency when a specified output voltage Edc is output. The voltage-controlled oscillator (VCO) 110 serving as a driving frequency generation means operates to increase the output frequency when the input voltage rises, and decrease it when the input voltage drops. Under this condition, when the output voltage Edc of the piezoelectric transformer 101 rises, the input voltage Vsns of the noninverting input terminal (positive terminal) of the operation amplifier rises, resulting in an increase in voltage of the output terminal of the operation amplifier 109. Since the input voltage of the voltage-controlled oscillator 110 rises, the driving frequency of the piezoelectric transformer 101 increases. Hence, the piezoelectric transformer 101 is driven at a slightly higher frequency than the driving frequency fx. With the increase in driving frequency, the output voltage of the piezoelectric transformer 101 drops. As a result, the piezoelectric transformer 101 controls the output voltage to a lower one. That is, the circuitry forms a negative feedback control circuit.
On the other hand, when the output voltage Edc drops, the input voltage Vsns of the operation amplifier 109 also drops. As a result, the voltage of the output terminal of the operation amplifier 109 drops. Since the output frequency of the voltage-controlled oscillator 110 decreases, the piezoelectric transformer 101 controls the output voltage to a higher one. In this fashion, the output voltage is controlled to a constant voltage so as to be equal to a voltage determined by the voltage (setting voltage: to be also denoted by Vcont hereinafter) of the output voltage setting signal Vcont from the DC controller 201 input to the inverting input terminal (negative terminal) of the operation amplifier.
As shown in
The output voltage detecting circuit 206 includes the resistors 105, 106, and 107 and capacitor 115. The output voltage detecting signal Vsns is input to the operation amplifier depending on the time constant Tsns determined by the component constants of the resistors 105, 106, and 107 and capacitor 115.
With the above arrangement, the rise/fall time of the output voltage is controlled by a frequency change rate Δf of the voltage-controlled oscillator (VCO) 110. The frequency change rate Δf is determined by the output voltage of the operation amplifier 109. The operation amplifier 109 outputs a voltage in accordance with the comparison result between the output voltage setting signal Vcont input to its inverting input terminal (negative terminal) through the integrating circuit 203 and the output voltage detecting signal Vsns input to its noninverting input terminal (positive terminal).
Consider a case in which the output voltage rises to a target voltage set by the output voltage setting signal Vcont. Assume that the time constant Tcont of the output voltage setting signal Vcont is smaller than the time constant Tsns of the output voltage detecting signal Vsns, i.e., Tcont<Tsns.
In this case, the relationship of Vcont>Vsns always holds until the output voltage value reaches the target value from the beginning of the voltage rise. Since the output voltage of the operation amplifier 109 increases due to a feedback delay, the frequency change rate Δf becomes very large. As a result, the driving frequency of the piezoelectric transformer 101 becomes equal to or lower than the resonance frequency f0, and hence the output voltage possibly becomes uncontrollable.
Also in general, when the output voltage setting signal Vcont and output voltage detecting signal Vsns are compared, the detection side is always delayed. This disables the normal feedback operation, so the circuit operation sometimes oscillates.
As described above, when oscillation occurs in controlling the frequency change rate Δf by the voltage-controlled oscillator (VCO) 110, a ripple voltage is generated in the output voltage. As a result, a striped pattern appears in a printed image, degrading printing quality. Hence, a high-voltage power supply unit using a piezoelectric transformer is demanded to control the voltage-controlled oscillator (VCO) 110 without circuit oscillation.
To solve this problem, in this embodiment, the constants of the resistor 114, capacitor 113, resistors 105, 106, and 107, and capacitor 115 are so decided as to satisfy:
Tcont>Tsns
Tcont=R114×C113
Tsns=Rs×C115
where Rs is the combined resistance of the resistors R105, R106, and R107). With this arrangement, the voltage-controlled oscillator 110 can be controlled without any oscillation.
Where, in this exemplary embodiment, the time constant Tcont of the output voltage setting signal Vcont is set to 5 msec, and the time constant Tsns of the output voltage detecting signal Vsns is set to 1 msec.
If the time constants Tcont and Tsns are long, the feedback control becomes slow, whereby the rise time of the output bias becomes slow. On the other hand, if the time constants Tcont and Tsns are short, a change in feedback drive frequency is increase and exceeds the resonance frequency f0 of the piezoelectric transformer 101. As a result, a breakdown of the feedback control occurs. Accordingly, it is preferable that the time constants Tcont and Tsns are set to the appropriate length in the range of about 0.5 msec to 100 msec at the appropriate times. It is more preferable that the time constant Tcont is set to the appropriate length in the range of about 1.0 msec to 10 msec, and the time constant Tsns is set to the appropriate length in the range of about 0.5 msec to 5 msec.
The circuit operation according to this embodiment will be described below with reference to
In this embodiment, the time constants of an output voltage setting signal and output voltage detecting signal are determined by adjusting the constants of components which form the circuit. Hence, by using a simple and inexpensive arrangement, a voltage-controlled oscillator (VCO) in a high-voltage power supply unit using a piezoelectric transformer is prevented from being disabled for frequency control, thus realizing an ideal circuit control free from any oscillation.
In the above-described first embodiment, the time constants of an output voltage setting signal and output voltage detecting signal are adjusted by appropriately determining the component constants of resistors and capacitors which form the circuit. In this embodiment, a piezoelectric transformer high-voltage power supply unit capable of adjusting the time constants with an arrangement different from that in the above first embodiment will be described below with reference to
This embodiment differs from the first embodiment in that firmware adjusts the time constant of an output voltage setting signal.
A time constant Tsns of an output voltage detecting signal Vsns is determined by the component constants of an output voltage detecting circuit 206 consisting of resistors 105, 106, and 107 and capacitor 115. The output voltage setting signal Vcont is controlled by firmware having a setting table for surely controlling the output voltage setting signal Vcont to have a larger time constant than the time constant Tsns of the output voltage detecting signal Vsns.
The circuit operation according to this embodiment will be described next with reference to
In this embodiment, the output voltage setting signal Vcont is obtained from the D/A output of the MPU, and controlled by firmware. Hence, the voltage-controlled oscillator (VCO) can be prevented from being disabled for frequency control by using an arrangement different from that of the conventional circuit, thus realizing circuit control free from any oscillation.
In the above-described second embodiment, the time constant Tcont of the output voltage setting signal Vcont is adjusted by the firmware, and the time constant Tsns of the output voltage detecting signal Vsns is adjusted by the circuit constants. In this embodiment, a piezoelectric transformer high-voltage power supply unit capable of adjusting a time constant by using an arrangement developed from that of the above second embodiment will be described below with reference to
This embodiment is different from the second embodiment mainly in that an output voltage detecting signal Vsns is input to an MPU 207 and compared in the MPU 207 with an output voltage setting signal Vcont to be output.
The output voltage detecting signal Vsns is input to the A/D terminal 207f of the MPU 207 upon being divided by resistors 105, 106, and 107 into voltages equal to or lower than a given voltage. At this time, the input time constant is Tsns.
To the contrary, the output voltage setting signal Vcont is always compared with the output voltage detecting signal Vsns by the processes of the MPU 207. The output voltage setting signal Vcont is output depending on a time constant Tcont larger than the time constant Tsns to satisfy Tcont>Tsns. In this manner, the MPU 207 compares the output voltage setting signal Vcont and output voltage detecting signal Vsns. Even in this case, as in the first and second embodiments, the time constant Tcont of the output voltage setting signal Vcont can be set larger than the time constant Tsns of the output voltage detecting signal Vsns. This makes it possible to realize a feedback circuit free from any oscillation. Also in this embodiment, the MPU 207 compares the output voltage setting signal Vcont and output voltage detecting signal Vsns. Hence, this embodiment is convenient in that no comparator such as an operation amplifier is required to be formed on a substrate.
In the above embodiments, the arrangement of a transfer high-voltage power supply unit for applying a voltage to a transfer roller in an image forming apparatus has been exemplified. With a similar arrangement, however, a charge high-voltage power supply unit for applying a voltage to a charge roller or developing high-voltage power supply unit for applying a voltage to a developing roller can be realized.
As many apparently widely different embodiments of the present invention can be made without departing from the spirit and scope thereof, it is to be understood that the invention is not limited to the specific embodiments thereof except as defined in the appended claims.
This application claims the benefit of Japanese Patent Application No. 2005-106785 filed on Apr. 1, 2005, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2005-106785 (PAT. | Apr 2005 | JP | national |