1. Field of the Invention
This disclosure relates generally to computer power supplies using multiple flux circuits in a magnetic regulator to increase efficiency.
2. Description of Related Art
Historically, computer power supplies were linear supplies that used a large linear (non-regulating) transformer to transform 115-volt AC line voltage down to the voltages needed by the computer circuits. The output current of the linear transformer was converted to DC and the DC power was provided to a linear regulator circuit to provide regulated voltage DC to the computer circuits. The linear transformers used in these power supplies were necessarily large and heavy. The linear regulators were also inefficient and wasted considerable power. Dissipating this wasted power required large heat sinks which further increased the size, weight, and cost of the supplies.
The undesirable qualities of the above linear power supplies led to the adoption of the switch-mode power supplies currently used in virtually all computer systems. In a switch-mode supply, the input 115 volt AC power is immediately converted to DC and then switched at a relatively high frequency (e.g., 50 kHz-1 MHz) using a solid-state switch to produce high-frequency AC. The high-frequency AC is typically provided to a high-frequency linear transformer that provides DC isolation, power conversion, and energy storage. The output of the transformer is rectified and filtered to produce the desired filtered DC output voltages. A feedback loop is provided from the filtered DC output to regulate the DC output by controlling the frequency and/or duty-cycle of the solid-state switch. Switch-mode power supplies are much smaller, lighter, and more efficient than linear power supplies. However, they are not without problems. The high frequency switching produces RF noise that can cause errors in digital circuits and noise in audio circuits. The solid-state switches cannot switch from on to off fast enough, and thus considerable power is wasted in the solid-state switch. Further, the power factor of switch-mode supplies tends to be poor because of the current spikes produced by the high-speed switching.
These and other problems are solved by a magnetically-regulated power supply wherein a plurality of output secondary circuits are provided to parallel magnetic flux paths. Each one of the secondary circuits has a secondary coil, and each secondary coil is provided with one or more control coils. In one embodiment, the control coils are coaxially wound, linearly aligned and in an electrical series connection, with two control coils, with the control coils wound in opposite sense to each other. The secondary coils may be wound for different output voltages as required by their respective loads. The series coils, in each of the secondary circuits, are provided to a voltage regulator. In one embodiment, the voltage regulator comprises a battery. In one embodiment, the output from a secondary coil is converted to DC such that DC is provided to the regulator. In one embodiment, the regulator includes an energy storage element such as, for example, a battery, a capacitor, and inductor, etc. and/or combinations thereof.
In one embodiment, the primary coil and the series coils in each of the secondary circuits are arranged in magnetically parallel branches and therefore are able to share magnetic flux developed across the parallel magnetic circuit arrangement.
In one embodiment, a flux-sharing inductive circuit provides power to multiple loads while using less input power at the primary. In one embodiment, the flux-sharing inductive circuit includes parallel flux circuits. In one embodiment, one or more control coils are provided to one or more of the parallel flux circuits.
In one embodiment, a primary winding is provided to a first portion of a core of magnetic material having a non-linear hysteresis, the primary core energized by an AC voltage. A first secondary circuit includes a first secondary winding, first control winding and a first control circuit. The first secondary winding and the first control winding are provided to the first control circuit, the first control circuit controlling a current through the first control winding to at least partially regulate an output voltage of the first control circuit. The first secondary winding and the first control winding are provided to a second portion of the core of magnetic material to form a first magnetic flux loop including the first portion and the second portion. A second secondary circuit includes a second secondary winding, second control winding and a second control circuit. The second secondary winding and the second control winding are provided to the second control circuit, the second control circuit controlling a current through the second control winding to regulate a desired output voltage of the second control circuit. The second secondary winding and the second control winding are provided to a third portion of the core of magnetic material to form a second magnetic flux loop including the first portion and the third portion, the second flux loop in parallel with the first magnetic flux loop such that a magnetic flux through the primary winding includes a combination of magnetic flux from the first magnetic flux loop and magnetic flux from the second magnetic flux loop.
In one embodiment, the first secondary winding is provided in series with the first control winding. In one embodiment, the first secondary winding is wound in an opposite sense with respect to the first control winding. In one embodiment, the first secondary winding is provided in series with the first control winding and the first secondary winding is wound such that the first secondary winding is out of phase with respect to the first control winding.
In one embodiment, the first control circuit includes a load control circuit and a first control winding control circuit. In one embodiment, the first control circuit includes diode to convert alternating current from the first secondary winding to direct current and a filter to smooth the direct current. In one embodiment, the filter includes a lowpass filter. In one embodiment, the filter provides voltage regulation. In one embodiment, the filter includes an electrochemical cell. In one embodiment, the filter includes a rechargeable battery.
In one embodiment, the first winding control circuit includes a resistor provided shut with the first control winding. In one embodiment, the first winding control circuit includes an electronically-variable resistance provided shut with the first control winding and where a resistance of the electronically-variable resistance is controlled at least in part by the load control circuit. In one embodiment, the first winding control circuit is controlled at least in part by the load control circuit. In one embodiment, a current through the first control winding creates a flux in the first member and the flux causes a non-linearity of the non-linear hysteresis to regulate an output voltage of the first secondary winding.
One embodiment includes providing an alternating current to a primary winding to induce a magnetic flux in a first member of a core of magnetic material having a non-linear hysteresis curve, inducing a voltage in a first secondary winding provided to a second member of the core of magnetic material, wherein the first member and the second member form a first flux loop inducing a voltage in a first control winding provided to the second member, controlling a current in the first control winding to produce a desired first output voltage across a series combination of the first secondary winding and the first control winding, inducing a voltage in a second secondary winding provided to a third member of the core of magnetic material, wherein the first member and the second member form a second flux loop in parallel with the first flux loop such that the flux through the first member is common to flux through the first flux loop and the second flux loop, inducing a voltage in a second control winding provided to the third member, and controlling a current in the first control winding to produce a desired second output voltage across a series combination of the first secondary winding and the first control winding.
One embodiment further includes inducing a voltage in a third control winding provided to the second member, the third control winding in series with the first secondary winding and the first control winding.
In one embodiment, the first secondary winding is wound in an opposite sense with respect to the first control winding.
In one embodiment, the first secondary winding is wound such that voltage induced in the first secondary winding is out of phase with respect to voltage induced in the first control winding.
One embodiment further includes converting the first desired output voltage to DC voltage. One embodiment further includes filtering the DC voltage. One embodiment further includes regulating the DC voltage. One embodiment further includes using an electrochemical cell to filter the DC voltage. One embodiment further includes using a rechargeable battery to filter the DC voltage. One embodiment further includes regulating the first desired voltage by shunting current around the first control winding. One embodiment further includes regulating the first desired voltage by using a resistor to shunt current around the first control winding. One embodiment further includes varying a resistance of the shunt resistor.
The illustration of two loops paths is used in
The first control circuit 112 receives power from the secondary winding 115 and provides power to the control windings 114 and 116 to regulate the voltage (and/or current) provided to the load 111. In one embodiment, the control circuit 112 provides direct current (DC) to the load 111. In one embodiment, the control circuit 112 provides alternating current (AC) to the load 111. The second control circuit 122 receives power from the secondary winding 125 and provides power to the control windings 124 and 126 to regulate the voltage (and/or current) provided to the load 121. In one embodiment, the control circuit 122 provides direct current (DC) to the load 121. In one embodiment, the control circuit 122 provides alternating current (AC) to the load 121. In one embodiment, the control circuit 112 regulates the power provided to the load 111. In one embodiment, the control circuit 122 regulates the power provided to the load 121.
In one embodiment, the core 105 and windings 114-116 and 124-126 operate as a magnetic amplifier wherein one or more portions of the core 105 are operated in a non-linear fashion. In one embodiment, the ratio of magnetic flux to electric flux in the portion of the core 105 passing through the secondary winding 115 is controlled by the current in the control windings 114 and 116 to produce a desired voltage across the load 111 and the ratio of magnetic flux to electric flux in the portion of the core 105 passing through the secondary winding 125 is controlled by the current in the control windings 124 and 126 to produce a desired voltage across the load 121.
The control circuit 112 includes a load control circuit 211 and winding control circuits 212 and 213. A first terminal of the control winding 114 is provided to a first terminal of the load control circuit 211 and to a first terminal of the winding control circuit 212. A second terminal of the control winding 114 is provided to a second terminal of the winding control circuit 212 and to a first terminal of the secondary winding 115. A first terminal of the control winding 116 is provided to a first terminal of the load control circuit 211 and to a first terminal of the winding control circuit 213. A second terminal of the control winding 116 is provided to a second terminal of the winding control circuit 213 and to a second terminal of the secondary winding 115.
The control circuit 122 includes a load control circuit 221 and winding control circuits 222 and 223. A first terminal of the control winding 124 is provided to a first terminal of the load control circuit 221 and to a first terminal of the winding control circuit 222. A second terminal of the control winding 124 is provided to a second terminal of the winding control circuit 222 and to a first terminal of the secondary winding 125. A first terminal of the control winding 126 is provided to a first terminal of the load control circuit 221 and to a first terminal of the winding control circuit 223. A second terminal of the control winding 126 is provided to a second terminal of the winding control circuit 223 and to a second terminal of the secondary winding 125.
In one embodiment, the winding control circuit 212 shunts current around the control winding 114 to control the amount of current in the control winding 114 and thus the magnetic flux produced by the control winding 114. Since the control winding 114 is in the same flux loop as the secondary winding 115, changing the amount of magnetic flux produced by the control coil 114 changes the magnetic flux through the secondary winding 115 and thus controls the output voltage of the secondary winding 115. The winding control circuit 213 controls the current through the control windings 116 to also control the flux through the secondary winding 115. Similarly, the winding control circuits 222 and 223 control the current through respective control windings 124 and 126 to control the flux through the secondary winding 125. Since the control windings 114, 116 and 124, 126 are wound in a winding sense opposite their respective secondary windings 115 and 125, shunting current around the control windings increases the voltage provided to the load control circuit from the series combination of the secondary windings and associated control windings. Thus, for example, in
The resistor 312 shunts current around the control winding 114 to control the amount of current in the control winding 114 and thus the magnetic flux produced by the control winding 114. The resistor 313 shunts current around the control winding 116 to further control the flux through the secondary winding 115. Similarly, the resistors 322 and 323 shunt current around respective control windings 124 and 126 to control the flux through the secondary winding 125.
The control outputs 412, 413, 422, and 423 control respective winding control circuits 212, 213, 222, and 223 to cause the winding control circuits 212, 213, 222, and 223 to provide the desired voltage regulation. In one embodiment, the control output 412 controls the winding control circuit 212 to cause the winding control circuit to present the desired impedance (real and/or complex impedance) to the control winding 114 to regulate the voltage provided to the load control circuit 112. In one embodiment, the control output 412 controls the winding control circuit 212 to cause the winding control circuit 212 to shunt a desired amount of current around the control winding 114 to regulate the voltage provided to the load control circuit 112. In one embodiment, the control output 412 controls the winding control circuit 212 to cause the winding control circuit 212 to produce a desired amount of current in the control winding 114 to regulate the voltage provided to the load control circuit 112.
In one embodiment, the variable resistors 512, 513, 522, and 523 perform a similar function to the resistors 312, 313, 322, and 323 shown in
When the cell 611 is relatively charged, the current through the resistors 312 and 313 increases thereby increasing the flux through respective control windings 114 and 116. Since the flux in the control windings 114 and 116 opposes the flux flowing through the secondary coil 115, the output voltage of the coil 115 is reduced thus reducing current flow to the cell 611. When this happens, the magnetic field at the secondary winding 115 collapses, or at least partially collapses, producing a reverse current which generates a flux which is additive to the flux in the primary winding 103. This limits current flow in the primary winding 103 and thus reduces the current drawn from the source 102.
The power in the flux through the secondary windings is converted to electrical power delivered to the loads 111, 121. Since the flux through the primary winding 103 is common to both the flux loop 113 through the first secondary coil 115 and the flux loop 123 through the second secondary winding 125, the flux through the primary winding 103 acts as a common pool of flux that can be shared between or provided to the secondary windings.
The primary winding 103 is provided to the first core member 804. The windings 114, 115, and 116 are provided to the second core member 805. The windings 124, 125, and 126 are provided to the third core member 804. The windings 914-916 are provided to the fourth core member 1014.
The definitions of the words or drawing elements described herein are meant to include not only the combination of elements which are literally set forth, but all equivalent structure, material or acts for performing substantially the same function in substantially the same way to obtain substantially the same result. In this sense it is therefore contemplated that an equivalent substitution of two or more elements may be made for anyone of the elements described and its various embodiments or that a single element may be substituted for two or more elements in a claim.
Changes from the claimed subject matter as viewed by a person with ordinary skill in the art, now known or later devised, are expressly contemplated as being equivalents within the scope intended and its various embodiments. Therefore, obvious substitutions now or later known to one with ordinary skill in the art are defined to be within the scope of the defined elements. This disclosure is thus meant to be understood to include what is specifically illustrated and described above, what is conceptually equivalent, what can be obviously substituted, and also what incorporates the essential ideas. Thus, the invention is limited only the claims that follow (and equivalents).