The present invention relates to a power supplying apparatus and method for a vehicle, in which power is supplied from power supplies to electrical loads mounted on the vehicle.
In recent years, such devices as the brake, the gear shift mechanism of the transmission of an automotive vehicle which have conventionally been driven by a hydraulic or mechanical system have come to be driven electrically. The high controllability of the electrical equipment improves the safety and dynamism of the vehicle. The electrical equipment, however, requires electric power as a drive source, and once power supply is stopped, loses the function thereof. Therefore, a high reliability is required of the power supply system. For this reason, double power supply systems have been conceived in which power can be supplied from the desired one of the power supplies by switching a circuit (JP-A-2000-312444).
On the other hand, a system has been developed in which two power supplies are connected in parallel to a single electrical load (hereinafter referred to simply as a “load”). Even in the case where one of the power supplies fails, power can continue to be supplied to the load from the other power supply (JP-A-11-122701).
In the conventional technique disclosed in JP-A2000-312444, however, the power supplies and the load are electrically disconnected from each other while the circuit is switched, and therefore the problem is posed that the power supplied to the load is provisionally stopped or reduced.
According to the prior art disclosed in JP-A-11-122701, on the other hand, in the case where the loads in one system are shorted or a part of the power supplying lines in one system develop a ground fault, the output voltages of both systems drop, thereby often making it impossible to supply power to the loads on the other system free of the fault.
With regard to the brake or the power steering system which is totally prohibited from losing the function to assure vehicle safety, the conventional double power supply systems are not a satisfactory solution, and a fail-safe mechanism constituted of a hydraulic or mechanical system is required in case of power failure. This leads to the problem of a lower fuel consumption efficiency due to the increased cost and weight of the vehicle.
The object of this invention is to provide a power supplying apparatus and method for a vehicle, in which even in the case where a power supply and a load connected in parallel to the same power supply system are shorted or a part of the power supply lines develop a ground fault, power can be supplied continuously to the load of another system free of the fault.
According to one aspect of the invention, there are provided a power supplying apparatus and method for a vehicle, in which a plurality of power supplies are connected to one load, and the plurality of the power supplies are each connected with a plurality of loads. Further, the power supplies and the loads are connected through a breaker unit for electrically disconnecting the circuit under predetermined conditions.
According to another aspect of the invention, there are provided a power supplying apparatus and method for a vehicle, in which a plurality of loads and a plurality power supplies are connected in such a manner that the plurality of the loads are each connected with a plurality of power supplies, and the plurality of the power supplies are each connected with a plurality of loads. Further, the power supplies and the loads are connected through a breaker unit for electrically disconnecting the circuit under predetermined conditions.
In this specification, the “load” is not necessarily defined as a single electrical equipment but may include a group of electrical loads connected in parallel.
Other objects, features and advantages of the invention will become apparent from the following description of the embodiments of the invention taken in conjunction with the accompanying drawings.
The circuit breaker unit has the function of disconnecting the circuit in response to a signal from the fault detection unit. The fault detection unit has the function of detecting a fault (such as a voltage drop or an overcurrent due to a ground fault) on the circuit, and upon actual detection of a fault, can output a corresponding signal. The fault detection unit may be connected either to the power supply side of the circuit breaker unit as shown in
Assume that the power supplying line 125 is grounded or shorted in the load. The potential of the power supplying line 125 considerably drops below the level under normal operating conditions. The potential of the power supplying line 125 is input to the comparator 128 and compared with a preset reference voltage 129. In the case where it is determined that the potential of the power supplying line 125 is lower than the reference voltage 129, the comparator 128 outputs a signal to the latch circuit 127. The relay 126 is a normally-closed relay adapted to disconnect the circuit upon receipt of a signal from the latch circuit 127. Thus, the circuit is disconnected. The reference voltage 129 is set, for example, by employing the potential of the power supplying line predicted at the time of a ground fault from the circuit configuration or a potential somewhat higher than predicted.
In the event that the power supplying line 131 is grounded or the shorting occurs in the load, an overcurrent flows in the power supplying line 131, so that the potential across the shunt resistor 130 rises. This potential increase is amplified by the differential amplifier 136, input to the comparator 134 and compared with a preset reference voltage 135. In the case where it is determined that the potential across the shunt resistor is higher than the reference voltage 135, the comparator 134 outputs a signal to the latch circuit 133. The relay 132 is a normally-closed relay (a relay normally in closed state) for disconnecting the circuit upon receipt of a signal from the latch circuit 133. In this way, the circuit is disconnected. The circuit breaker unit is not limited to the relay but may be any device such as a switch which disconnects the circuit in response to a predetermined signal input.
Assume that the circuit is grounded at point c as shown in
In the case where the circuit is grounded at point d, on the other hand, the circuit can be protected from the burning due to the short-circuit current thereby to secure the power supply to the load 1 (107) even if the load 2 is shorted.
In the case where the power supply 100 falls or the system of the power supply 100 is disconnected (such as when the circuit breaker units 104, 101 open), power is supplied to the loads 1 (107) and 2 (108) from the power supply 115. In the case where the power 115 falls or the system of the power supply 1115 is disconnected (such as when the circuit breaker units 111, 114 open), on the contrary, power is supplied to the loads 1 (107) and 2 (108) from the power supply 100.
As described above, according to this embodiment, power can be securely supplied to at least one load even in the case where one of the loads is shorted, the circuit is grounded in the system, the power supply of one system falls or the circuit is disconnected. It is also possible to disconnect the system which has developed the fault and thus to avoid the burning of the circuit or the damage to the power supply due to the short-circuit current.
As described later with reference to an embodiment, assume, for example, that the circuit is connected in such a manner that two of the four electric brake actuators mounted on the four wheels of the vehicle constitute the load 1 and the other two brake actuators constitute the load 2. Then, even in the event of a fault such as a ground fault within the system, the power fall of one system or the circuit disconnection, the brakes of all the four wheels are prevented from becoming inoperative and the braking force can be generated to some degree. Thus, the reliability of the electric brake is improved.
Further, according to this embodiment, the wiring defined by a frame 191 in
In
An application of the configuration shown in
Also, as shown in
In
In the process, the diode 116 is connected in the reverse direction between the power supply 115 and point a, and therefore no short-circuit current flows from the power supply 115 toward point a. Thus, the power continues to be supplied from the power supply 115 to the load 1 (107). In similar fashion, even in the case where a ground fault occurs at point b, f or e, the circuit is protected from the burning due to the short-circuit current, and the power continues to be supplied to the load.
The effects of the ground fault at point c, d, the fall of one of the power supplies or the disconnection of one of the power supplying lines are similar to those of the faults in the configuration shown in
Next, a second embodiment of the invention is explained with reference to
In
As in the first embodiment, the wiring of the portion defined by the frame 191 in
In
An explanation is made about a case in which the circuit is grounded at point c as shown in
In the case where the ground fault occurs at point d and the load 2 is shorted, on the other hand, the circuit is protected from the burning due to the short-circuit current and the power to the load (4) can be secured.
In the case where the power supply 1 falls or the system of the power supply 1 is disconnected (such as when the fuses 2, 3 blow), the loads 1 (4) and 2 (5) are supplied with power from the power supply 8. In the case where the power supply 8 falls or the system of the power supply 8 is disconnected (such as when the fuses 6, 7 blow), on the other hand, power is supplied from the power supply 1 to the loads 1 (4) and 2 (5).
As described above, according to this embodiment, even in the case one of the loads is shorted, the circuit is grounded in a system, the power supply for one of the systems falls or the circuit is disconnected, it is possible to supply power to at least one of the loads. As compared with the first embodiment, therefore, this embodiment further simplifies the configuration while producing the same effects. Also, the burning of the circuit or the damage to the power supplies by the short-circuit current can be avoided by disconnecting the system in which the fault has occurred.
As shown in
In
The effects of the ground fault at point c or d, the fall of one of the power supplies or the disconnection of one of the power supplying lines are similar to those of a similar fault in the configuration shown in
Now, a third embodiment of the invention is explained. In the third embodiment, which has a more simple configuration than the first and second embodiments, power is continuously supplied to the loads even at the time of ground fault of the power supplying lines. The third embodiment is suitably applicable to a case in which each load is less liable to be shorted while the ground fault of the power supplying line or the disconnection is liable to occur. A control unit or the like installed in the vehicle compartments far from the power supply is considered an example of the load in this case. The third embodiment is explained below with reference to
In
In
Assume, for example, that a ground fault has occurred at point a on the power supplying line 28. In this case, the potential at point a drops due to the short-circuit current, which flows through the power supply 21, the fuse 22, the power supply 32 and the fuse 30, so that the fuses 22, 30 blow. As a result, power stops being supplied from the power supplies 21 and 32, thereby making it possible to protect the circuit from the burning or other fault which otherwise might be caused by the short-circuit current. In the process, since the diode 24 is inserted in reverse direction between the load 27 and point a, no short-circuit current flows from the power supplies 21 and 25 toward point a through the diode 25. Thus, power continues to be supplied to the load from the power supplies 21 and 32 through the diode 25.
Also in the case where a ground fault occurs at point b, the circuit is similarly protected from the burning or the like fault due to the short-circuit current and power can be continuously supplied to the load.
In the case where the power supply 21 falls or the disconnection occurs of the system of the power supply 21 (such as when the fuses 22, 23 blow), on the other hand, the load 27 is still supplied with power from the power supply 32. In the case where the power supply 32 falls, on the contrary, power continues to be supplied from the power supply 21 to the load 27.
Also in this embodiment, the wiring between the power supply 21 and the fuses 21, 23 and the wiring between the power supply 32 and the fuses 28, 29 are preferably so structured as not to easily come into contact with other wirings or never to develop or not to easily develop a ground fault under normal operating conditions.
As described above, according to this embodiment, power can be supplied securely to the load in spite of the ground fault in the system, the fall of one of the power supply systems, the circuit disconnection or the like fault. Also, the system that has developed the fault can be cut off to avoid the burning of the circuit or the damage to the power supplies which otherwise might be caused by the short-circuit current.
By adding the fault detection units 33, 34 to the configuration of
In an application of this embodiment to a vehicle as in the embodiments described later, a configuration can be employed in which the driver is notified of the occurrence of a fall by a signal transmitted to an information supplying unit (not shown) installed in the compartments upon detection of a fault.
A fourth embodiment of the invention is shown in
The embodiment shown in
In
The driver's brake pedal operation amount is converted into an electrical signal by the sensor simulator 46 and input to the main C/U through the signal line 47. The main C/U 64 determines the required braking force from the driver's brake operation amount input and outputs a braking force signal to the actuators 40, 44, 59, 60 for the respective wheels. The actuators 40, 44, 59, 60 for the respective wheels each generate a braking force based on the respective braking force signal to apply the braking force to the vehicle.
In this configuration, the actuators 40, 44, 59, 60 for the respective wheels and the main C/U 64 operate with the power supplied from the main battery 49 and the subsidiary battery 56. For connecting these electrical loads (the actuators 40, 44, 59, 60 and the main C/U 49) and the power supplies (the main battery 64 and the subsidiary battery 56) to each other, the configuration according to this embodiment is employed for an improved reliability of the electrical brake. This configuration is explained below.
First, the connection between the actuators and the power supplies is explained. The right front actuator 44 and the left rear actuator 59 are combined into a set as a first load, while the left front actuator 40 and the right rear actuator 60 are combined into a set as a second load. Power is supplied to the first load (44, 59) and the second load (40, 60) from both the main battery 49 and the subsidiary battery 56 through a fuse. Specifically, the first load (44, 59) is supplied with power from the main battery 55 through the fuse 54, and from the subsidiary battery 56 through the fuse 55. Similarly, the second load (40, 60) is supplied with power from the main battery 49 through the fuse 52 and from the subsidiary battery 56 through the fuse 53.
In the case where the power supplying line 42 develops a ground fault or the actuator 40 or 60 is shorted, a short-circuit current flows in the main battery 49, the fuse 52, the subsidiary battery 56 and the fuse 53. The fuses 52 and 53 blow due to this short-circuit current, and the power supplying line 42 is separated from the main battery 49 and the subsidiary battery 56. Therefore, the voltage drop across the main battery 49 and the subsidiary battery 56 is prevented, so that power can be continuously supplied to the actuators 44, 59 through the power supplying line 43.
Similarly, in the case where the power supplying line 43 develops a ground fault or the actuator 44 or 59 is shorted, the fuses 54 and 55 blow due to the short-circuit current so that the power supplying line 43 is disconnected from the batteries 49, 56. Thus, power continues to be supplied to the actuators 40, 60.
Further, in the case where the main battery 49 falls or the wiring between the main battery 49 and the power supplying lines 42, 43 is disconnected (such as when the fuses 22, 23 blow), the actuators 40, 41, 59, 60 are supplied with power from the subsidiary battery 56. In the case where the subsidiary battery 56 falls, on the other hand, the actuators 40, 41, 59, 60 are supplied with power from the main battery 49.
According to this embodiment, the braking force can be generated for the front and rear wheels even in the case where one of the power supplying lines falls. Further, in order to generate the braking force for the left and right wheels, the right front actuator 44 is combined with the left rear actuator 59 into a set as a first load and the left front actuator 40 is combined with the right rear actuator 60 into a set as a second load. Nevertheless, as an alternative, in accordance with the vehicle driving system (front wheel drive, rear wheel drive or four-wheel drive) or the vehicle braking system (front-wheel hydraulic and rear-wheel electric, or front-wheel electric and rear-wheel hydraulic, etc.), the front left and right actuators are combined into a set while the rear left and right actuators are combined into another set, or the left or right actuators on the front or rear wheels are combined into a set while the actuators on the right or left actuators on the front and rear sides, as the case may be, are combined into another set.
Next, the connection between the main C/U 64 and the power supplies is explained. In
With this configuration, the power feed to the main C/U 64 can be secured against the faults such as the ground fault or the disconnection of the power supplying line 42 or 43, the fall of the main battery 49 or the subsidiary battery 56 or the shorting of the actuator 40, 44, 59, 60.
The aforementioned configuration also makes it possible to secure the operation of the actuators for at least one of the front or rear wheels against the fault such as the shorting of any one of the actuators, the ground fault of one of the power supplying lines, the fall of one of the power supplies or the disconnection of the wiring, thereby avoiding the total loss of the vehicle braking force.
In
Further, the configuration of
Next, prior to explaining a fifth embodiment of the invention, the background thereof is described below.
The actuators, etc. of the electric brake consume considerable power as compared with the conventional electrical loads of the vehicle, and therefore poses the problem that an increased diameter is required of the power supplying lines (wiring harness) used for supplying power. This problem in turn leads to the problem that the fuel consumption efficiency of the vehicle is deteriorated by the increased weight of the harness. A solution conceived to overcome these problems is to supply power to the loads consuming a large amount of power by increasing the voltage and reducing the current value required for power supply without increasing the harness diameter. By tripling the conventional voltage of 12 V to 42 V, for example, the current value required for supplying the same amount of power can be theoretically reduced to one third. Therefore, the increase in harness diameter and hence harness weight can be suppressed.
With a vehicle in which power is supplied to a load of large power consumption by increasing the voltage as described above, a load of small power consumption is supplied with power without increasing the voltage. With regard to the power supplying lines for supplying power using a different voltage from the output voltage of the power supply, therefore, power is supplied through a voltage converter. The power supply may be set to the voltage of selected one of a high voltage system (for example, a 42-V system) and a low voltage system (for example, a 12-V system).
A fifth embodiment of the invention is explained with reference to
In this configuration, assume that the power supplying line 42 develops a ground fault or the actuator 40 or 60 is shorted. Also, assume that the power supplying line 43 develops a ground fault or the actuator 44 or 59 is shorted. The operation in such a case is similar to that for the fourth embodiment shown in
In the case where the main battery 49 or the voltage converter 51 falls or the wiring leading to the power supplying lines 42, 43 from the main battery 49 is disconnected (such as when the fuses 22, 23 blow), the actuators 40, 41, 59, 60 for the respective wheels and the main C/U 64 are supplied with power from the subsidiary battery 49. In the case where the subsidiary battery 56 falls, in contrast, power is supplied from the main battery 49 to the actuators 40, 41, 59, 60 for the respective wheels and the main C/U 64. In this case, assume that the fuse 67 is larger in capacity than the fuses 69, 70. In the case where one of the power supplying lines 74, 77 develops a ground fault, the subsidiary battery 73 can be charged through the other power supplying line that remains normal.
Also, in the case where a ground fault occurs between the voltage converter 51 and the fuses 52, 53, the fuses 52, 53 and 54 blow thereby to separate the grounded portion.
A sixth embodiment is explained below with reference to
When the driver manipulates the steering wheel 80, the power steering system detects the turning angle through an electric power steering control unit (hereinafter referred to as the power steering C/U) 79 and transmits the resultant information to an electric power steering drive unit (hereinafter referred to as the power steering D/U) 83 through the bus 81. The power steering D/U 83 turns the wheels 82, 84 in accordance with the steering information received thereby to steer the vehicle.
In this configuration, the power steering C/U 79 and the power steering D/U 83 are activated by the power supplied from the main battery 66 and the subsidiary battery 73. The reliability of the electric power steering operation is improved by employing the configuration according to this embodiment for the connection between the electrical loads (power steering C/U 79, power steering D/U 83) and the power supplies (main battery 66, subsidiary battery 73). The connection between the power steering C/U 79 or the power steering D/U 83 and the power supplies is explained below.
In
In the case where the main battery 66 or the voltage converter 68 falls or the wiring between the main battery 66 and the power supplying lines 74 and 77 is disconnected (such as when the fuse 69 or 70 blows), then power is supplied from the subsidiary battery 56 to the power steering C/U 79 and the power steering D/U 83. In the case where the subsidiary battery 73 falls, on the other hand, power is supplied from the main battery 66 to the power steering C/U 79 and the power steering D/U 83.
Assuming that the capacity of the fuse 67 is larger than that of the fuses 69, 70 and that one of the power supplying lines 74, 77 develops a ground fault, the subsidiary battery 73 is charged through the other power supplying line which remains normal.
In the event that a ground fault occurs between the voltage converter 68 and the fuses 69, 70, the fuses 69, 70 blow to separate the grounded portion.
This configuration permits power to be continuously supplied to the power steering C/U 79 (power steering D/U 83) against a trouble such as a ground fault or the disconnection of the power supplying line 74 or 77 or the fall of the main battery 66 or the subsidiary battery 73. As a result, the steering operation is prevented from becoming impossible upon the occurrence of the fault, so that the driver can at least safely stop the vehicle.
Further, the configuration show in
In
This embodiment is explained above with reference to a configuration in which the main battery 66 and the subsidiary battery 73 have different voltages and the voltage converter 68 is included as in the fifth embodiment. As in the fourth embodiment, however, the main battery 66 and the subsidiary battery 73 may have the same voltage.
A seventh embodiment of the invention is shown in
The electrical gear shift system is activated by the driver operating a gear shift switch 109 and thereby inputting the shift position information. The shift position information is detected by the electrical gear shift control unit (hereinafter referred to as the electrical shift C/U) 103, and transmitted through a bus 104 to an electrical gear shift drive unit (hereinafter referred to as the electrical shift D/U) 108. Based on the shift position information thus received, the electrical shift D/U 108 switches the shift position of the transmission, so that the reduction gear ratio is changed and the driving force is transmitted to the drive system.
In this configuration, the electrical shift C/U 103 and the electrical shift D/U 108 are operated by the power supplied from the main battery 91 and the subsidiary battery 97. The employment of the configuration according to this embodiment in connecting these electrical loads (electrical shift C/U 103, electrical shift D/U 108) and the power supplies (main battery 91, subsidiary battery 97) improves the reliability of the electrical power steering operation. The connection between the electrical shift C/U 103 or the electrical power D/U 108 and the power supplies is explained below.
In
In the case where the main battery 91 falls or the wiring between the main battery 91 and the power supplying lines 98 and 99 is disconnected (such as when the fuses 93, 94 blow), the electrical shift C/U 103 and the electrical shift D/U 108 are supplied with power from the subsidiary battery 97. In the case where the subsidiary battery 97 falls, on the contrary, the electrical shift C/U 103 and the electrical shift D/U 108 are supplied with power from the main battery 91.
With this configuration, power supply to the electrical shift C/U (electrical shift D/U 108) is secured against a trouble such as a ground fault or the disconnection of the power supplying line 98 or 99 or the fall of the main battery 91 or the subsidiary battery 97. Therefore, the gear shift operation is prevented from becoming impossible as soon as a fault occurs, so that the driver can at least safely stop the vehicle.
Further, the configuration shown in
In
Although the voltage of the main battery 91 is equal to that of the subsidiary battery 97 according to this embodiment like in the fourth embodiment, a voltage converter may be used as an alternative like in the fifth embodiment with equal effect.
According to this invention, even in the case where a fault occurs such as the fall of a power supply, the shorting of a load connected to the power supplying lines of the same system or a ground fault or disconnection of the power supplying lines, power can be continuously supplied to the loads of the other system having developed no fault.
Also, the reliability of an electrical brake is improved by an application of this invention thereto.
It should be further understood by those skilled in the art that although the foregoing description has been made on embodiments of the invention, the invention is not limited thereto and various changes and modifications may be made without departing from the spirit of the invention and the scope of the appended claims.
Number | Date | Country | Kind |
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2003-138068 | May 2003 | JP | national |