This invention relates in general to power transfer assemblies. In particular, this invention relates to a power take off unit that is configured to provide a clutch engagement rate that reduces shock loads. This invention further relates to a power take off unit having a clutch engagement rate that can be generally matched to the inertia characteristics of a range of driven equipment or a particular piece of driven equipment. In addition, this invention relates to a power take off unit having a clutch engagement system where the rate of clutch actuation is adjustable.
Power take off (PTO) units transfer power from a power source, such as a transmission or engine, to a driven piece of equipment, such as a pump, generator, or other rotating component, typically by way of meshing gear trains. In order to selectively operate the driven equipment, PTO units typically include a mechanism to engage and disengage the gear train in order to start or stop the flow of power to the driven equipment. Often, PTO units rely on clutches to selectively couple the power source to the driven equipment. Clutches operate by compressing one or more driven discs, coupled to the power source, against one or more driving discs, coupled to the driven equipment. The one or more driven discs or driving discs may be configured as friction plates that are compressed against the other of the one or more driven or driving discs, configured as steel plates to aid in power transfer and permit controlled engagement of clutch assembly. Controlling the engagement of the clutch assembly is important to prevent damage to the PTO unit, the driven equipment and interconnecting shafts, and the power source. The damage can occur if shock loads are imparted to the system as power is abruptly transferred from the power source to the driven equipment.
Controlled engagement of the clutch assembly includes consideration, in part, of two system characteristics—inertia and actuation acceleration. Inertia is a function of the operating system, such as the type of driven equipment, including parameters such as the system rotating mass and loads imparted by the end use device and the power source being used. There is little that can be adjusted to change the inertia characteristics of the driven equipment once the system has been selected. The actuation acceleration controls how fast or “hard” the clutch engages and transfers power from the power source to the driven equipment. Too fast of an actuation speed creates a torque spike in the system that can damage components. Too slow of an actuation speed causes the slippage within the clutch which will damage the clutch assembly.
It would be advantageous to provide a PTO unit having a clutch system that could control the actuation acceleration of the clutch assembly to prevent inertia damage and excessive clutch wear. It would further be advantageous to provide a clutch actuation system that can be adjusted to tailor the clutch actuation acceleration to the specific inertia of the attached driven equipment system.
This invention relates to a power take off unit that is configured to provide a clutch engagement rate that reduces shock loads. This invention further relates to a power take off unit having a clutch engagement rate that can be generally matched to the inertia characteristics of a range of driven equipment or a particular piece of driven equipment. In addition, this invention relates to a power take off unit having a clutch engagement system where the rate of clutch actuation is adjustable.
In a first aspect of the invention, a power take off unit includes a housing and an input gear train rotatably supported by the housing. A clutch assembly includes a driving housing, a driven housing, and an actuation piston. The clutch assembly is supported within the housing. The driving housing is connected to the input gear train. An output shaft has a hydraulic circuit that includes a primary feed that is in fluid communication with a secondary feed. The primary feed is configured to receive a flow of fluid from a hydraulic fluid source. The secondary feed is in fluid communication with the actuation piston. At least one of the primary and secondary feeds has a diameter configured to provide a clutch engagement rate that is proportional to a driven equipment moment of inertia to substantially prevent shock loading.
In a second aspect of the invention, a power take off unit includes an input gear train connected to an external power source. A clutch assembly has a driving collar, a driven collar, and a clutch pack positioned between the driving and driven collars. The clutch pack includes a plurality of driving plates engaging the driving collar and a plurality of driven plates interposed between the plurality of driving plates and engaging the driven collar. The driving collar is connected to the input gear train. An actuation piston is oriented to compress the clutch assembly. An output shaft is connected to the driven collar and includes a hydraulic circuit having a primary feed that is in fluid communication with a secondary feed. The primary feed receives a flow of fluid from a hydraulic fluid source. The secondary feed is in fluid communication with the actuation piston. The primary feed has a diameter in a range of about 0.38 inches (9.65 mm) to about 0.06 inches (1.52 mm) and the secondary feed having a diameter that is smaller than the primary feed diameter. The secondary feed diameter is directly proportional to a driven equipment moment of inertia to define a clutch engagement rate.
A feature of the second aspect of the invention defines the secondary feed diameter to be in a range of about 0.09 inches (2.29 mm) to about 0.016 inches (0.406 mm) which produces a clutch engagement rate of about 100 milliseconds for the driven equipment moment of inertia in a range of 0.006 LB-FT2 to about 20 LB-FT2.
In a third aspect of the invention, a vehicle-mounted power take off unit includes an input gear train connected to a vehicle-mounted power source. A clutch assembly is driven by an actuation piston to selectively engage the input gear train to an output shaft. A driven equipment load is coupled to the output shaft and has a moment of inertial in a range of about 0.006 LB-FT2 to about 20 LB-FT2. A hydraulic circuit receives a flow of fluid from a hydraulic fluid source and delivers the flow of fluid to the actuation piston such that the clutch assembly engages the input gear train to the output shaft in about 100 milliseconds.
Various aspects of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiments, when read in light of the accompanying drawings.
Referring now to the drawings, there is illustrated in
The clutch assembly 16 includes a driving housing 18 and a driven housing 20. The driving housing 18 includes a driving gear 18a, shown meshed to the intermediate gear 12b, and a driving collar 18b connected to the driving gear 18a. Though illustrated as being integrally connected to the driving housing 18, the driving gear 18a may be directly or indirectly meshed or engaged to the driving housing 18. The driving gear 18a and driving housing 18 are arranged such that they cooperate to transfer rotary motion and power from the driving gear 18a to driving housing 18 and to a clutch pack, as will be explained below. It should be understood that the gears and plates may be provided in any number and in any mounting arrangement other than depicted and remain within the scope of the invention. The driven housing 20 includes a driven gear 20a, shown engaging the drive gear 14b of the output shaft 14, and a driven collar 20b. Though illustrated as being integrally connected to the driven housing 20, the driven gear 20a may be directly or indirectly meshed or engaged to the driven housing 20. A clutch pack, shown generally at 22, includes driving plates 22a and driven plates 22b that are arranged in an alternating pattern. The driving collar 18b engages the driving plates 22a, typically by way of teeth formed on the outer surface of each driving plate, that engage corresponding longitudinal spline teeth 18c formed on the inner surface of the driving collar 18b. The driven collar 20b includes longitudinal teeth 20c formed on an outer surface that engage corresponding teeth formed around an inner diameter of the driven plates 22b. The driving and driven plates 22a and 22b are able to slide along the longitudinal teeth 18c and 20c of the respective driving and driven collars 18b and 20b as the clutch pack 22 is compressed and released. During compression, the clutch pack 22 transfers rotary motion and power from the driving housing 18 to the driven housing 20. A release spring 24 maintains the clutch pack 20 in a free spinning condition such that no torque or power is transferred from the driving housing 18 to the driven housing 20 until the spring force is overcome by a clutch actuation force.
Referring to
The primary feed 30 connects to a secondary feed 32 having a diameter D2 that is smaller than the primary feed diameter D1. In one embodiment where the primary feed 30 has a diameter of about 0.125 inches, the secondary feed 32 may have the diameter D2 in a range of about 0.09 ( 3/32) inches to about 0.016 ( 1/64) inches. In another embodiment, the diameter D2 may be in a range of about 0.06 ( 1/16) inches to about 0.025 inches. In yet another embodiment, D2 is about 0.03 ( 1/32) inches. In one aspect of these embodiments, a consideration may be made to maintain the secondary feed diameter D2 larger than a hydraulic system bleed hole (not shown). In one embodiment, the diameter D2 may be about 0.03 ( 1/32) inches and the bleed hole diameter may be about 0.025 inches, having a ratio of about 1.24. In another embodiment, the ratio of secondary feed diameter D2 to bleed hole diameter may be about 1.50 to about 1.10. Prior art secondary feeds have been known to have the same diameter, D1, as the primary feed 30. However, such a large diameter secondary feed can support a clutch engagement rate in a range of about 0.01 seconds to about 0.05 seconds. This clutch engagement rate has been found to be too fast to permit smooth start-up of equipment mounted downstream of the PTO unit 10. Particularly, if the downstream equipment has a high inertia, or resistance to motion, as the clutch engagement speed becomes faster, the driveline and PTO unit 10 are subjected to larger torque spikes. For example, a small hydraulic pump may have a moment of inertia of 0.006 LB-FT2, while a large PTO driven blower may have a moment of inertia of over 20 LB-FT2. This large difference in inertia values creates shock loading conditions and clutch plate wear issues for a PTO having a fixed clutch engagement rate that may operate such a variety of driven equipment.
Referring still to
Referring now to
Diameter D3 is also sized to permit an orifice 130 to be inserted to restrict the flow of hydraulic fluid to the clutch assembly 16 to an appropriate level to provide the soft start capability. In a specific aspect of this embodiment, the outer diameter of the orifice 130 is sized to be a press fit or interference fit such that, once installed, the orifice 130 cannot be easily removed from the secondary feed 120. As illustrated, the orifice 130 has an inner diameter D2 that is within the same general ranges as the diameter D2 of the secondary feed 32 described above. The ability to produce a single output shaft 100 that can be adapted to flow-restrict the hydraulic circuit to permit a soft start clutch engagement for a wide variety of driven equipment configurations helps standardize manufacturing processes and tooling to minimize machining costs and tooling setups.
Referring now to
As driven equipment inertias increase, a corresponding delay or slowing of equipment acceleration speeds results in reduced torsional impact loads being generated and transmitted to driveline and PTO unit components. Additionally, if driven equipment inertias are in the lower ranges, above, higher clutch engagement rates provide acceptable torsional resultant forces and improved clutch life. The secondary feed diameter ranges (identified in the respective embodiments, above, as D2 or D3), above, are adjusted such that a timed delay in clutch lock-up or full engagement results in a reduced torsional impact load generated at full clutch lock-up. It has also been found that an upper limit to this timed lock-up delay (i.e., longer time to engage) is clutch slippage resulting in a temperature rise in excess of the driving and driven plate materials, which equates to greater than expected clutch wear and reduced clutch life. While some amount of clutch slippage is the mechanism that permits full engagement delay, excessive slippage results in a temperature rise that damages friction plates and mating driving or driven plate surfaces. Such damage may be associated with galling of mating clutch surfaces, localized surface welding, and glazing resulting in a reduced frictional interface between driving and driven members. Thus, as driven equipment inertias increase, for a given PTO unit 10 having a given output shaft length L, the diameter D2 (or D3) is reduced from the diameter of the primary feed D1. Correspondingly, as the driven equipment inertias become smaller in magnitude, the diameter D2 (or D3) may become larger, approaching diameter D1. In addition to the inverse correspondence of secondary feed diameter to driven equipment inertia, considerations of fluid impedance in the primary feed line due to the length of the output shaft may also be applied. For example, as the length of the primary feed increases, a larger secondary feed diameter may be used to provide a desired clutch engagement speed for a particular driven equipment inertia.
Referring now to
The principle and mode of operation of this invention have been explained and illustrated in its preferred embodiments. However, it must be understood that this invention may be practiced otherwise than as specifically explained and illustrated without departing from its spirit or scope.
This application claims the benefit of U.S. Provisional Application No. 62/003,920, filed May 28, 2014, the disclosure of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2015/032904 | 5/28/2015 | WO | 00 |
Number | Date | Country | |
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62003920 | May 2014 | US |