This application claims the priority of German Patent Document No. 10 2010 029 915.4, filed Jun. 10, 2010, the disclosure of which is expressly incorporated by reference herein.
The present invention relates to a power tool, in particular a hand-operated chiseling power tool and a control method for the power tool.
In the case of hand-held chiseling power tools, chiseling action is supposed to be suspended when a chisel is lifted off a workpiece. In the case of striking mechanisms that operate pneumatically, a pneumatic spring can be deactivated by means of additional ventilation openings, which are only opened if the chisel is disengaged. A striker, also called an intermediate striking device or anvil, is supposed to remain away from the ventilation openings for this purpose after an empty impact. However, this is not the case to some extent due to the rebound of the striker on a forward limit stop.
A power tool according to the invention has a striker, which is guided along an axis parallel to an impact direction. A pneumatic chamber has a volume which varies with a movement of the striker along the axis. A valve device that is actuatable depending upon the movement direction of the striker connects the pneumatic chamber with an air reservoir. The valve device is actuated to open in the case of a movement of the striker in the impact direction and in the case of a movement of the striker against the impact direction is actuated to throttle or close. The throttled or closed valve device restricts an air flow flowing through it to a maximum of one tenth of the value as compared to the air flow in an opened position.
The striker is an impact body or anvil that is moveable along an axis, which is arranged between a striking device of a pneumatic striking mechanism and a tool inserted into a tool receptacle.
The striker experiences a braking effect because of the closed pneumatic chamber when it slides back into the tool receptacle. In the case of a movement in the impact direction, the valve device makes a pressure equalization possible in the pneumatic chamber, which is why no braking effect occurs.
One embodiment provides that the volume of the pneumatic chamber is preferably increasing monotonically in the case of a movement of the striker in the impact direction and the valve device is open for an air flow into the pneumatic chamber and throttled or blocked for an air flow out of the pneumatic chamber. Another embodiment provides that the volume of the pneumatic chamber is, for example, decreasing monotonically in the case of a movement of the striker in the impact direction, and the valve device is throttled or blocked for an air flow into the pneumatic chamber and open for an air flow out of the pneumatic chamber. The air reservoir may be a further pneumatic chamber, whose volume is, for example, decreasing monotonically in the case of a movement of the striker in the impact direction and the valve device connects the pneumatic chamber with the further pneumatic chamber. The actuated opened valve device may connect the pneumatic chamber with the further pneumatic chamber in such a way that an air quantity escaping from the further pneumatic chamber flows into the pneumatic chamber. One or two pneumatic chambers may be provided, which compress or expand in the case of a movement in the impact direction depending upon their relative arrangement with respect to the striker. A valve device may be provided for each of the chambers or even in the case of two chambers these are connected via a common valve device.
One embodiment provides that the pneumatic chamber is closed by a guide for guiding the striker along the axis, the striker and two seals arranged offset from one another along the axis, e.g., in the radial direction, between the striker and the guide, wherein in a projection onto a plane perpendicular to the axis, the two seals do not overlap at least in sections.
One embodiment provides that the pneumatic chamber and the additional pneumatic chambers are closed by a guide for guiding the striker along the axis, the striker and three seals arranged offset from one another along the axis between the striker and the guide, wherein the respective adjacent seals in a projection onto a plane perpendicular to the axis do not overlap at least in sections. At least one of the seals may be formed by the valve device. An opening in the guide may be arranged between two adjacent seals, and the valve device connects the opening with the air reservoir or a further air reservoir. The valve device may be arranged outside of the guide.
One embodiment provides that the valve device is a valve device actuated by its own medium, which is actuated by an air flow into or out of the pneumatic chamber. An air flow keeps the valve device open when the airflow flows in the flow-through direction. An air pressure, which acts against the flow-through direction on the valve device, closes it. The valve device may include a check valve.
One embodiment has a throttle, which connects the pneumatic chamber with an air reservoir. An effective cross-sectional area of the pneumatic chamber, defined by the differential of the volume of the pneumatic chamber in the impact direction is greater than a hundred times a cross-sectional area of the throttle. The striker is moved parallel to the axis, whereby a volume change of the pneumatic chamber is produced proportional to the displacement along the axis and the effective cross-sectional area. The effective cross-sectional area can be determined by the mathematical operation of differentiation in the movement or impact direction. In the case of a cylindrical guide and a cylindrical striker, the effective cross-sectional area corresponds to the largest cross-sectional area perpendicular to the axis. The ratio of the effective cross-sectional area of the pneumatic chamber to the cross-sectional area of the throttle determines a relative flow speed of the air in the throttle related to the speed of the striker. Starting at this relative flow speed, the air can escape quickly enough from the pneumatic chamber without a drop in pressure developing with respect to the environment. It was recognized that an absolute speed of the air in the throttle cannot be exceeded. However, the throttle appears to block a limit value of the absolute speed. The ratio of a hundred times, preferably three-hundred times, is selected so that, in the case of a striker driven by the striking mechanism, the absolute speed of the air in the throttle is reached; in the case of a striker moved manually, the absolute speed is fallen short of considerably. As a result, the throttle blocks when the striker strikes, and opens when the striker is moved manually.
In one embodiment, the power tool has a pneumatic striking mechanism, which is arranged percussively with its impacting piston in the impact direction on the striker.
In the case of a control method according to the invention for the power tool, the valve device is opened if the striker moves in the impact direction, and the valve device is closed if the striker moves against the impact direction.
The following description explains the invention on the basis of exemplary embodiments and figures.
Unless otherwise indicated, the same or functionally equivalent elements are identified in the figures by the same reference numbers.
The pneumatic striking mechanism 4 depicted exemplarily has an impacting piston 12, which is induced by an excited pneumatic spring 13 to move forward, i.e., in the impact direction 9, along the axis 8. The impacting piston 12 hits a striker 20 and thereby releases a portion of its kinetic energy to the striker 20. Because of the recoil induced by the pneumatic spring 13, the impacting piston 12 moves backward, i.e., against the impact direction 9, until the compressed pneumatic spring 13 again drives the impacting piston 12 forward. The pneumatic spring 13 is formed by a pneumatic chamber, which is closed axially at the front by a rear face side 21 of the impacting piston 12 and axially at the rear by an exciter piston 22. In the radial direction, the pneumatic chamber can be closed circumferentially by an impacting tube 23, in which the impacting piston 12 and the exciter piston 22 are guided along the axis 8. In other designs, the impacting piston 12 may slide in a cup-shaped piston, wherein the exciter piston closes the hollow space of the pneumatic chamber in the radial direction, i.e., circumferentially. The pneumatic spring 13 is excited by a forced, oscillating movement along the axis 8 of the exciter piston 22. An eccentric drive 24, a wobble drive, etc., can convert the rotational movement of the motor 3 into the linear, oscillating movement. A period of the forced movement of the exciter piston 22 is coordinated with the interplay of the system of the impacting piston 12, pneumatic spring 13 and striker 20 and their relative axial distances, in particular a predetermined impact point 25 of the impacting piston 12 with the striker 20 in order to excite the system resonantly and thus optimally for energy transmission from the motor 3 to the impacting piston 12.
The striker 20 is a body, preferably a rotating body, with a front impact surface 26 exposed in the impact direction 9 and a rear impact surface 27 exposed against the impact direction 9. The striker 20 transmits an impact on its rear impact surface 27 to the tool 7 adjacent to its front impact surface 26. In terms of its function, the striker 20 may also be designated as an intermediate striking device.
A guide 28 guides the striker 20 along the axis 8. In the depicted example', the striker 20 dips partially with a rear end into a rear guide section 29. The rear end is adjacent with its radial outer surface to the guide section 29 in the radial direction. A forward guide section 30 can likewise enclose a forward end of the striker 20 and restrict its radial movement. The rear and forward guide sections 29, 30 together form two limit stops, which limit an axial movement of the striker 20 on a path between the rear limit stop 29 and the forward limit stop 30 situated in the impact direction 9 (striker limit stop). The striker 20 has a thickened center section 33, whose face surfaces strike against the axial surfaces of the guide sections 29, 30. The guide 28 depicted exemplarily has a, for example, cylindrical, circumferentially closed guide tube 31, in which is the striker 20. The thicker section 33 of the striker 20 is spaced apart radially with its lateral surface 34, i.e., radial outer surface, at least in sections or along its entire circumference from an inner wall 32 of the guide tube 31. A channel-like or cylindrical gap 35 between the striker 20 and the guide tube 31 runs over the entire axial length of the center thickened section 33. The gap 35 may have a radial dimension of between 0.5 mm and 4 mm for example.
During chiseling, the tool 7 supports itself on the forward impact surface 26 of the striker 20, whereby the striker 20 is kept engaged on the rear limit stop 29 (
As soon as a user removes the tool 7 from the workpiece, the impacting function of the pneumatic striking mechanism 4 is supposed to be interrupted, because otherwise the hammer drill 1 will idle percussively. When the impacting piston 12 impacts the striker 20, the striker 20 slides to the forward limit stop 30 and preferably stands still in its vicinity. The impacting piston 12 may move forward beyond the predetermined impact point 25 in the impact direction 9 up to the preferably dampening limit stop 30. In the advanced position beyond the impact point 25, the impacting piston 12 frees a ventilation opening 36 in the impact tube 23, through which the pneumatic chamber of the excited pneumatic spring 13 is connected and ventilated with preferably the environment in the machine housing 2. The effect of the pneumatic spring 13 is reduced or reversed, which is why the impacting piston 12 stands still because of the weakened or missing connection to the exciter piston 22. The striking mechanism 4 is reactivated, if the striker 20 is engaged up to the rear limit stop 29 and the impacting piston 12 closes the ventilation opening 36.
So that the striker 20 remains preferably in the vicinity of the forward limit stop 30 after an empty impact, the striker 20 can essentially move unchecked in the impact direction 9 to the forward limit stop 30; in the opposite direction from the rear limit stop 29, the movement occurs, however, against a spring force of at least one pneumatic spring 40. The spring force of the pneumatic spring 40 is controlled as a function of the movement direction of the striker 20 related to the guide 28.
An at least partially radially running surface of the striker 20 and an at least partially radially running surface of the guide 28 form inner surfaces of the pneumatic chamber 40, which are oriented perpendicularly or inclined to the axis 8. An axial distance of the two radially running surfaces changes with the movement of the striker 20 and therefore the volume of the pneumatic chamber 40. The change in volume causes a change in the pressure within the pneumatic chamber 40.
A rear bounce surface 41 of the thicker section 33 that points opposite from the impact direction 9 can form the first radially running inner surface of the pneumatic chamber 40. A rear bounce surface 42 of the guide 28 pointing in the impact direction 9, which together with the rear bounce surface 41 of the thicker section 33 defines the rear limit stop 29, can be the second radially running inner surface of the pneumatic chamber 40.
In the radial direction, the pneumatic chamber 40 is closed on one side by the guide 28 and on the other side by the striker 20. A hermetic air-tight seal between the striker 20 and the guide 28 is realized by a first sealing element 43 and a second sealing element 44. The sealing elements 43, 44 are arranged offset from one another along the axis 8. The first sealing element 43 is arranged for example between the two limit stops 29, 30, and the second sealing element 44 is arranged axially outside of the two limit stops 29, 30, i.e., of the respective bounce surface 42. Located between the two sealing elements 43, 44 are the radially running inner surfaces of the pneumatic chamber 40. In the depicted embodiment, the sealing elements 43, 44 are arranged on sections of the striker 20 having different cross-sections, whereby the distances of the sealing elements 43, 44 to the axis 8 are different sizes. In other embodiments, at least sections of the sealing elements 43, 44 are at different distances from the axis 8. In a projection onto a plane perpendicular to the axis 8, the two seals do not overlap or at least not in sections.
The dependence of the pneumatic spring 40 on the movement direction of the striker 20 is achieved in that at least one of the sealing elements 43, 44 is configured as a valve 50. An air channel 45 links the pneumatic chamber 40 to an air reservoir in the environment, e.g., the machine housing 2. The valve 50, which controls an air flow through the channel 45, is arranged in the channel 45. Control takes place as a function of the movement of the striker 20. When the striker 20 moves in the impact direction 9, the valve 50 opens and air can flow in from the reservoir through the channel 45 into the enlarging volume of the pneumatic chamber 40; the pneumatic spring is herewith deactivated. The valve 50 blocks the channel 45 when the striker 20 moves against the impact direction 9. The pressure in the pneumatic chamber 40 rises with the reducing volume of the pneumatic chamber 40, whereby the pneumatic spring 40 works against the movement of the striker 20.
In one embodiment, the valve 50 is configured as an automatic valve or a valve 50 actuated by its own medium, e.g., a check valve or a throttle check valve. The valve 50 is actuated by an air flow, which flows into the valve 50. The air flow is a result of the pressure difference between the pneumatic chamber 40 and the space 51 connected to it via the valve 50. The connected space 51 may be a very large air reservoir, e.g., the environment, the inside of the machine housing 51, or another closed, pneumatic chamber with a limited volume.
In the depicted embodiment, the pneumatic spring 40 presses a sealing closure body 52 of the valve 50 against a valve opening 53 or valve seat of the valve 50, thereby hermetically closing the valve opening 53. When the pressure within the space 51 linked by the valve 50 overcomes the pneumatic spring 40, i.e., exceeds the pressure within the pneumatic chamber 40, the closure body 52 is pressed away from the valve opening 53. Air can flow through the valve opening 53 along the air channel 45 into the pneumatic chamber 40.
A throttle opening 54 can ventilate the pneumatic chamber 40. The throttle opening 54 can be a borehole through the wall of the guide tube 31 for example. The surface of a flow cross-section (hydraulic cross-section) of the throttle opening 54 is smaller by at least two orders of magnitude than the annular cross-sectional area of the pneumatic chamber 40, e.g., less than 0.5 percent. The throttle opening 54 is for example greater than 1/2000 or 1/1500 of the annular cross-sectional area in order to make a manual insertion of the striker 20 possible. The flow cross-section or the cross-sectional area of the throttle opening 54 is determined at its narrowest point perpendicular to the flow direction. With the movement of the striker 20, the volume of the pneumatic chamber 40 changes proportionally to the speed of the striker 20 and to the annular cross-sectional area of the volume enclosed by the pneumatic chamber 40. If the throttle 54 is supposed to equalize the volume change without a pressure change, the displaced air must pass through the throttle 54 at a speed that is at least a hundred times the speed of the striker. The flow characteristics of air set an upper limit for the flow speed, which is why a pressure equalization is possible with a slow moving but not with a rapidly moving striker 20.
The speed of the striker 20 in the impact direction 9 is approximately in the range of 1 m/s to 10 m/s in the case of an empty impact. The volume of the pneumatic chamber 40 increases correspondingly rapidly. Air flows through the opened valve 50 into the pneumatic chamber 40 at a high rate so that a pressure equalization quickly adjusts. In its opened position, the valve 50 frees a surface than can be flowed through (hydraulic surface) for this, which is at least 1/30, preferably at least 1/20, or at least 10% of the annular, effective cross-sectional area of the volume of the pneumatic chamber 40. The hydraulic surface is defined perpendicular to the flow direction in the valve 50. The effective cross-sectional area is the differential of the volume in the movement direction, i.e., the change in the volume is determined from the product of the effective cross-sectional area and the longitudinal displacement of the striker 20. When the striker 20 is reflected on the striker limit stop 30, its speed against the impact direction 9 can be in the same order of magnitude. The valve 50 closes and the compression of the closed pneumatic chamber 40 brakes the striker 20. The throttle opening 54 allows only a low airflow to escape, thereby maintaining the overpressure in the pneumatic chamber 40.
In the case of a slow movement of less than 0.2 m/s against the impact direction 9, typical for a new application of the chisel, the air may escape through the throttle opening 54 at a rate adequate to facilitate a pressure equalization. As an alternative to a separate throttle opening 54, the valve 50 may be designed as a throttle valve, which leaves open an appropriate throttle opening in a closed/throttling position.
The sealing ring 61 is, for example, an elastic O-ring made of natural or synthetic rubber. A surface pointing radially outwardly, called the radial outer surface 64 of the sealing ring 61 in the following, consistently abuts the inner wall 32 of the guide tube 31 along the entire circumference of the sealing ring 61 so that the sealing ring 61 and the guide tube 31 are hermetically sealed together. The sealing ring 61 may be used in the guide tube 31 in a radially pre-tensioned manner in order to support the airtight seal. A thickness 65 of the sealing ring 61, i.e., a difference from the outer radius to the inner radius, is preferably less than a depth 66 of the groove 62. A surface pointing radially inwardly, called the radial inner surface 67 of the sealing ring 61 in the following, is spaced apart in the radial direction from a groove base 68 of the groove 62 at least in a section along the circumference of the thicker section 33. Situated between the groove base 68 and the sealing ring 61 is a gap 69, through which air may flow along the axis 8.
In the closed or hermetically sealed state of the valve 60, the sealing ring 61 is adjacent with a forward face side 70, i.e., pointing in the impact direction 9, to the forward groove wall 63 of the groove 62 (
In the opened state, the sealing ring 61 is adjacent with a rear face side 71, i.e., pointing against the impact direction 9, to the rear groove wall 72 of groove 62 (
The rear groove wall 72 and/or the rear face side 70 of the sealing ring 61 are structured in such a way that a contact surface along which they touch is interrupted by at least one continuous channel lying in the contact surface from the groove base 68 to the guide tube 31. For example, one or more radially running narrow channels 73 are provided in the rear face side 71. The sealing ring 61 touches the rear groove wall 72 only in sections along the circumference and air can flow through the narrow channels 73. A channel through the open valve 60 therefore runs along the forward face side 72, the radial inner surface 67 and the narrow channels 73. The movement of the striker 20 in the impact direction 9 stabilizes the valve 60 in the open state. In the pneumatic chamber 40, the pressure drops below the ambient pressure, e.g., in the space 51, and the pressure gradient causes air to flow in and press the sealing ring 61 on the rear groove wall 72. As an alternative or addition to the narrow channels 73 in the sealing ring 61, radially running narrow channels may be embedded in the rear groove wall 72. The air may flow along these narrow channels, and bridges between the narrow channels prevent the narrow channels from being sealed by the sealing ring 61.
The rear face side 71 may have other structures instead of narrow channels 73, which define channels from the radial inner surface 67 to the radial outer surface 64. The channels may run strictly radially or in addition partially along the circumference of the sealing ring 61. For example, rigid knobs may be provided which maintain the channels against the forces occurring with a forward movement of the striker 20.
The sealing ring 61 may have narrow channels 74 on one of its radial inner surfaces (
In one embodiment, the sealing ring 61 has a throttling effect when the forward face side 70 is adjacent to the forward groove wall 63. A low air flow can flow through between the face side 70 and the forward groove wall 63. Thin radial channels may be introduced in the forward face side 70 for this. The effective total cross-sectional area of the channels is less than the effective total cross-sectional area of the channels 73 in the rear face side 71. A cross-sectional area perpendicular to the air flow of the thin channels is restricted to a maximum of one hundredth of all perpendicular cross-sectional areas of the narrow channels 73 added up over all narrow channels 73 to be the air flow.
The first sealing element 43 in the embodiment is realized by the valve 60 moved between the limit stops 29, 30. The second sealing element 44 is arranged axially offset from the rear limit stop 29 against the impact direction 9 and for example is mounted in a stationary manner in the guide 28. The second sealing element 44 is preferably configured to be annular, e.g., as an O-ring made of rubber. The striker 20 has a cylindrical rear section 75, which is guided through the second sealing element 44 consistent with its inner radial surface. The length 76 of the rear cylindrical section 75 is preferably dimensioned in such a way that at least one portion of the rear section 75 sticks into the second sealing element 44 when the striker 20 is adjacent to the forward limit stop 30 in order to hermetically seal the pneumatic chamber 40 in every position of the striker 20. The length 76 of the rear section 75 is at least longer than the path of the striker 20 between the forward limit stop 30 and the rear limit stop 29.
The second sealing element 44 may be inserted for example in a cylindrical sleeve 77, which is the introduced into the guide tube 31. The forward face sides of the sleeve 77 may form the limit stop surfaces 42 for the rear limit stop 29. The cross-sectional area of the sleeve 77 may essentially determine the cross-sectional area of the pneumatic chamber 40. The second sealing element 44 may alternatively be fastened on the rear section 75 of the striker 20, e.g., in an annular groove. The sleeve 77 is provided with a preferably smooth cylindrical inner wall along which the second sealing element 44 slides.
A diameter of the rear section 75 is less than a diameter of the thicker section 33, whereby the valve device 60 is arranged at a greater distance from the axis 8 than the second sealing element 44.
The forward groove wall 70 may be inclined with respect to the axis 8, e.g., by between 45 degrees and 70 degrees. The inclined groove wall 70 can spread the sealing ring 61 in order to support a tight fit on the forward groove wall 70.
The groove 82 can accommodate the sealing ring 81 in such a way that the sealing ring 81 is spaced apart from the inner wall 32 of the guide tube 31 (
A forward groove wall 90 is inclined with respect to the axis 8 and preferably defines a conical surface whose radius increases in the impact direction 9. In a closed state of the valve 80, the sealing ring 81 is slid onto to the conical forward groove wall 90. The sealing ring 81 in this case is spread radially and its outside diameter increases at least enough that the radial outer surface 91 of the sealing ring 81 touches the inner wall 32 of the guide tube 31 (
The pressure conditions with a backward movement of the striker 20 push the sealing ring 81 onto the conical forward groove wall 90 and thereby cause the valve 80 to close automatically. In the case of a forward movement, the sealing ring 81 disengages from the conical forward groove wall 90, relaxes into its basic form with a smaller outside diameter and releases the air gap 84 to open the valve 80.
The sealing ring 81 is, for example, an elastic O-ring made of natural or synthetic rubber. The sealing ring 81 may be formed to be symmetrical to a plane perpendicular to the axis 8, i.e., having identical face sides.
The second sealing element 44 may be arranged axially offset from the rear limit stop 29 against the impact direction 9 and for example may be a sealing ring mounted in a stationary manner in the guide 28. Alternatively, the second sealing element 44 may be mounted on the rear section 75 of the striker 20.
The exemplary sealing element 101 for example may be a pneumatic piston sealing ring or a lip seal ring made of a natural or synthetic rubber. A tubular, cylindrical section of the sealing element 101 serves as a fastening section 103 in order to fasten the sealing element 101 on the thicker section 33. In the exemplary embodiment, an annular groove is introduced in the striker 20 on whose groove base 88 the fastening section 103 abuts. The lip 102 is formed by a hollow-cone-shaped section, which is attached in the radial direction to the fastening section 103 and expands against the impact direction 9. In the impact direction 9, the lip 102 veers away from the fastening section 103 in the radial direction and therefore also from the striker 20, whereby an air gap 104 forms. A face side 106 pointing against the impact direction 9 is structured with an annular indentation 105, which is limited in the radial direction by the lip 102 or the fastening section 103. The indentation 105 may have a trapezoidal, rectangular or other depth profile. In a section that is longitudinal to the axis 8, the sealing element 101 has a V-shaped or U-shaped profile, which is closed in the impact direction 9.
The dimensions and the modulus of elasticity of the lip 102 are coordinated in such a way that the lip 102 may be deformed by an adjacent air pressure. A wall thickness of the hollow cone is considerably less than a dimension of the lip 102 along the axis 8. A swiveling or folding movement of the lip 102 may occur in the impact direction 9 away from the striker 20 or against the impact direction 9 toward the striker 20. A region in which the lip 102 is fastened to the striker 20, i.e., immovable in the radial direction, is situated in the impact direction 9 offset from a region in which the lip 102 is adjacent to the guide tube 31.
The lip 102 may have a region with a reduced wall thickness, which serves as a solid-body joint. Furthermore, the fastening section 103 may have a joint in which the lip 102 is rotatably mounted around an axis. The lip 102 is preferably fabricated of an elastic material with a low wall thickness such that a pressure gradient between the pneumatic chamber 40 bends the lip and therefore it can disengage from the inner wall 32.
In another embodiment, the sealing element 101 is anchored in the inner wall and the lip 102 touches the striker 20.
The second sealing element 44 may be arranged axially offset from the rear limit stop 29 against the impact direction 9 and for example may be a sealing ring mounted in a stationary manner in the guide 28.
The lateral area 34 of the thicker section 33 of the striker 20 is structured with several circumferential grooves 111 arranged axially offset from one another. The grooves 111 each have a forward groove wall 112 and a rear groove wall 113. The rear groove wall 113 is inclined with respect to the axis 8, and runs radially outwardly against the impact direction 9. The rear inclination angle related to the axis 8 may be for example between 10 degrees and 60 degrees. The forward groove wall 112 on the other hand runs essentially perpendicular to the axis 8 or may be inclined between 80 degrees and 100 degrees to the axis 8. A radial depth of the grooves 111 is small, for example in a range of 0.5 mm to 2 mm. In the case of a backward movement of the striker 20, inflowing air ricochets off the rigid forward groove walls 112 and forms turbulence in the grooves 111. The flow speed is reduced by several orders of magnitude. In the case of a forward movement of the striker 20, inflowing air is gently deflected by the flat rear groove walls 113, whereby the flow speed is only negligibly affected.
The second sealing element 44 may be arranged axially offset from the rear limit stop 29 against the impact direction 9 and for example may be a sealing ring mounted in a stationary manner in the guide 28.
The forward pneumatic chamber 120 of the forward pneumatic spring has a forward inner wall 131 running at least partially radially, which is formed by the guide 28, and a rear inner wall 132 running at least partially radially, which is formed by the striker 20. The rear pneumatic chamber 40 of the rear pneumatic spring has a forward inner wall 41 running at least partially radially, which is formed by the striker 20, and a rear inner wall 42 running at least partially radially, which is formed by the guide 28. In the radial outward direction, the pneumatic chambers 40, 120 are closed by the inner wall 32 of the cylindrical or prismatic guide tube 31. In the radial inward direction, the pneumatic chambers 40, 120 are closed by striker 20. A first sealing element 43 and a second sealing element 44 are arranged axially offset from one another in the radial gap 35 for the sliding movement of the striker 20 in the guide 28 in order to seal the rear pneumatic chamber 40 in an air-tight manner. The forward and rear inner walls 41, 42 of the rear pneumatic chamber 40 are arranged along the axis 8 between the first sealing element 43 and the second sealing element 44. A third sealing element 133 is arranged in the impact direction 9 in front of the forward inner wall 131 of the forward pneumatic chamber 120. The forward and the rear inner walls 131, 132 of the forward pneumatic chamber 120 are situated along the axis 8 within the first sealing element 43 and the third sealing element 133.
The two pneumatic chambers 40, 120 are connected to one another via an air channel 134, in which a valve 140 is arranged. The valve 140 is blocked for an air flow out of the rear pneumatic chamber 40 into the forward pneumatic chamber 120 and can be flowed through for an air flow out of the forward pneumatic chamber 120 into the rear pneumatic chamber 40. A barrier element 52 can be pushed through an air flow from the rear pneumatic chamber 40 into a valve opening 53 and thereby close the valve 140, an air flow in the opposite direction lifts the barrier element 52 off of the valve opening 53 and opens the valve 140.
In the case of a forward movement, i.e., in the impact direction 9, of the striker 20, the volume of the rear pneumatic chamber 40 increases and the volume of the forward pneumatic chamber 120 decreases. The displaced air volume in the forward pneumatic chamber 120 may flow through the valve 140 into the rear pneumatic chamber 40. In the case of a backward movement, i.e., against the impact direction 9 of the striker 20, the volume of the forward pneumatic chamber 120 increases and the volume of the rear pneumatic chamber 40 decreases. The valve 140 prevents an air flow, which would equalize the increased pressure in the rear pneumatic chamber 40 and the reduced pressure in the forward pneumatic chamber 120. The backward movement therefore takes place against the spring force of the two pneumatic springs 40 and 120 and is decelerated.
The air channel 134 may run completely within the guide 28. The air channel 134 is preferably closed in such a way that the entire air quantity displaced from the forward pneumatic chamber 120 is discharged into the rear pneumatic chamber 40. The forward and rear pneumatic chambers 40, 120 coupled via the channel 134 have a constant air volume that is closed from the environment, wherein a distribution of the air volume to the two chambers 40, 120 varies as a function of the momentary position of the striker 20.
A forward bounce surface of the thicker section 33 of the striker 20 forms the rear inner wall 132 of the forward pneumatic chamber 120 and the rear bounce surface of the thicker section 33 forms the forward inner wall 41 of the rear pneumatic chamber 40. The forward inner wall 131 of the forward pneumatic chamber 120 may be formed by a region of the guide 28 defining the forward limit stop 30. An elastic damping element 30 made of rubber, e.g., an O-ring, may also be arranged in the forward pneumatic chamber 120, which damping element softens an impact of the striker 20 in the forward limit stop 30. Projections of the two inner walls 131, 132 of the forward pneumatic chamber 120 onto a plane perpendicular to the axis 8 are essentially the same. The rear inner wall 42 of the rear pneumatic chamber 40 may be formed by a surface of the guide 28 defining the rear limit stop 29. Projections of the two inner walls 41, 42 of the rear pneumatic chamber 40 onto a plane perpendicular to the axis 8 are essentially the same. In the case of a movement of the striker 20, the axial distances between the inner walls of each of the pneumatic chambers 40, 120 change and consequently their volumes. The total of the two volumes may be constant, wherefore the surfaces of the forward inner walls projected onto the plane perpendicular to the axis 8 and the correspondingly projected surface of the rear inner walls are the same size.
The gap 35 between the striker 20 and the guide tube 31 forms the air channel 134 between the pneumatic chambers 40, 120. Narrow channels running along the axis 8 in the lateral area 34 of the thicker section 33 may form additional air channels.
The valve 60 on the thicker section 33 blocks against an air flow from the rear pneumatic chamber into the forward pneumatic chamber 120 and opens for an air flow from the forward pneumatic chamber into the rear pneumatic chamber 40. The design of the valve 60 may be taken from the foregoing descriptions.
The third sealing element may be a sealing ring 142 made of rubber, which is arranged axially offset from the forward limit stop 30 in the impact direction 9. The third sealing element 133 may be inserted for example into a groove in the guide tube 31. The striker 20 has a cylindrical, forward section 143, which is consistently guided through the third sealing element 133 with its inner radial surface 144. The length 145 of the forward cylindrical section 143 is preferably dimensioned such that at least one portion of the forward section 143 sticks in the third sealing element 133, when the striker 20 is adjacent to the rear limit stop 29 in order to hermetically seal the forward pneumatic chamber 120 in every position of the striker 20. When the striker 20 is adjacent to the forward limit stop 30, the forward section 143 projects over the third sealing element 133 in the impact direction 9 by at least a length corresponding to the path of the striker 20 between the forward limit stop 30 and the rear limit stop 29. A diameter of the forward section 143 is less than the diameter of the thicker section 33.
In an alternative embodiment, a sealing ring 146 is fastened on the forward section 143 of the striker 20, e.g., in an annular groove (
Instead of or in addition to the one-way valve 80 with an axially floating sealing ring 61, other one-way valve systems may be arranged on the thicker section 33, e.g., those described with a conical connecting member for a sealing ring 80, a flap valve 100, a gap sealing valve 110.
The design of the valve 150 corresponds to a large extent to the design of the embodiment explained in conjunction with valve 50 embodiment. The single essential difference is the opposite orientation of the valve 150 with respect to the impact direction 9 as compared to the valve 50. Both valves 50 make it possible for air to flow into the pneumatic chamber 40 and prevent air from flowing out. The valve 150 has a sealing ring 151, which is mounted in a circumferential groove 152 in the guide 28. The sealing ring 151 encloses the rear section 75 of the striker 20 in a flush and air-tight manner. There is a gap 154 between a groove base 153 of the groove 152 and the sealing ring 151, through which gap air can flow in along the axis 8. The groove 152 is wider than the sealing ring 151 in order to make movement of the sealing ring 151 along the axis 8 possible. A forward groove wall 155 and a forward face side 156 of the sealing ring are structured in such a way that, when the sealing ring 151 is adjacent to the forward groove wall 155, radial channels 157 remain free between the sealing ring 151 and the forward groove wall 155. The channels 157 may be stamped into the forward face side 156 of the sealing ring 151 for example as narrow channels. The rear groove wall 158 of the groove 152 and the rear face side 159 of the sealing ring 151 may be hermetically sealed together along a closed circular line around the axis 8. In the case of the forward movement of the striker 20, the sealing ring 151 is pressed against the forward groove wall 155, also supported by the air flowing along the rear section 75 of the striker 20 into the pneumatic chamber 40, whereby the valve 150 is opened or kept open. In the case of a backwards movement of the striker 20, the sealing ring 151 is pressed against the rear groove wall 158, also supported by the overpressure building up in the pneumatic chamber 40, whereby the valve 150 is closed or kept closed.
The first sealing element 43 between the limits stops may be realized, for example, by a sealing ring made of rubber, e.g., an O-ring, which is inserted into an annular groove 160 in the thicker section 33 so that it cannot move. Alternatively, a valve, e.g., the valve 60 from the previous embodiment, may form the first sealing element 43.
The first sealing element 43 may be a sealing element that seals permanently or a valve, which is used for example in an annular groove 160 in the thicker section 33.
As an alternative (not shown), the lip may be swivel-mounted on the rear section 75 of the striker 20, wherein the lip runs radially outwardly in the impact direction 9. The lip touches a sleeve within the guide tube 31. The axial position of the lip and the length of the rear section 75 of the striker 20 are selected in such a way that the lip touches the sleeve in every position of the striker 20.
The guide 201 is connected in an air-tight manner with the forward section 204 or the rear section 205 of the striker 200 in the radial direction by a forward sealing ring 211 and a rear sealing ring 212. A one-way valve 213 is arranged in the sleeve 203, which valve can seal the sleeve 203 with respect to the center section 206 of the striker 200 depending upon the movement direction of the striker 200. A forward pneumatic chamber 214 and a rear pneumatic chamber 215 are hereby defined, which are coupled via the valve 213. As in the foregoing embodiments, the valve 213 opens in the case of a movement of the striker 200 in the impact direction 9 and closes or throttles in the case of a movement of the striker 200 against the impact direction 9. The one-way valve 213 may be for example the valve 60 with a slotted, axially floating sealing ring 61, the valve 80 with a conical connecting member for a sealing ring, the valve 100 with a flap valve, the valve 110 with a gap sealing valve.
In one embodiment, only one pneumatic chamber is provided, wherefore the forward 211 or the rear sealing ring 212 is omitted or is arranged in a non-hermetically sealed manner for example.
A muffle 256 can cover the forward opening 252 and rear opening 253 at the same time and laterally terminate flush with the guide 28. The air channel 251 runs inside the muffle sleeve 256. The lamella 254 may be formed for example by a tube made of rubber, which extends over the forward opening 252 and the rear opening 253. An opening can be provided in the tube in the region of the rear opening 253.
The air channel 261 may be formed by a tube 266, which is put over the guide tube 31 and the forward and rear openings 262, 263 introduced in the guide tube 31. The constrictions may be defined by a profile on the guide tube 31 and/or a profile in the tube 266.
In the depicted embodiment, the forward pneumatic chamber 120 is linked to the environment via a first valve 270. The first valve 270 blocks against air flowing into the forward pneumatic chamber 120. A second valve 271 links the rear pneumatic chamber 40 to the environment and is blocked for air flowing out of the rear pneumatic chamber 40. The two pneumatic chambers 40, 120 are separated by the first sealing element in the exemplary embodiment of a sealing ring 272, which is arranged axially between the two valves 270, 271. The two valves 270, 271 may be formed for example by the depicted one-way valve 60 or by other one-way valves.
The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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10 2010 029 915.4 | Jun 2010 | DE | national |