The present disclosure relates to a power tool assembly, power tool base and workpiece clamp assembly therefor. In particular, the present disclosure relates to a chop saw assembly, a chop saw base and workpiece clamp assembly therefor.
Some power tools such as a chop saw are often used to cut a workpiece on a worksite. It is usual to adequately secure the workpiece before operation of the chop saw to ensure safe working.
One known base for a chop saw is shown in
It is also known to secure a workpiece using a chop saw having a base comprising a different type of clamp e.g. as shown in EP 2 985 101.
EP 2 985 101 shows the base having a work surface and an adjustable clamp having a frame which is releasably attached to the work surface in a number of different positions. This means that the adjustable clamp can be positioned to accommodate different sized work pieces.
A problem with EP 2 985 101 is that the frame attaches to a plurality of slots in the base via a plurality of elongate hooks. The slots and hooks require careful alignment before the frame is securely attached to the base. Furthermore, the frame is only securely fixed to the base when the clamp is actively clamping the workpiece against a fence. This means that the user may not securely fix the clamp in place or the frame can accidently fall out of the base.
Examples of the present disclosure aim to address the aforementioned problems.
According to an aspect of the present disclosure there is a power tool assembly comprising: a base having a work surface, the work surface configured to receive a workpiece; a power tool mounted on the base; a fence mounted to the work surface; and a workpiece clamp assembly moveably mountable on the work surface, the workpiece clamp assembly having: a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface; a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards the fence; and at least one locking pin moveable between a first position and a second with respect to the moveable clamp mount wherein in the first position the at least one locking pin is configured to fix the workpiece clamp assembly to the base and in the second position the at least one locking pin is configured to release the workpiece clamp assembly from the base.
Optionally, the moveable clamp mount is slidably engageable with an elongate slot in the base.
Optionally, the moveable clamp mount comprises a body portion and a slot guide wherein the body portion is mounted on the work surface and the slot guide is configured to project through the slot.
Optionally, the slot guide comprises a guide shoulder portion facing an underside surface of the base opposite to the work surface and configured to prevent the slot guide from being removed from the slot.
Optionally, the work surface comprises a plurality of reciprocal holes configured to receive the at least one locking pin when in the first position.
Optionally, the at least one locking pin comprises a first locking pin on a first side of the moveable clamp mount and a second locking pin on a second side of the moveable clamp mount.
Optionally, the first locking pin is mounted on a first side of the clamp arm and the second locking pin is mounted on a second side of the clamp arm.
Optionally, the at least one locking pin is biased to the first position.
Optionally, the at least one locking pin is spring biased to the first position.
Optionally, the at least one locking pin is coupled to a user actuated handle.
Optionally, the at least one locking pin is configured to move in a different direction to the direction of movement of the clamp arm.
Optionally, the at least one locking is configured to move in a direction substantially perpendicular to the direction of movement of the clamp arm.
Optionally, the clamp arm comprises a threaded portion engageable with a reciprocal threaded bore in the moveable clamp mount.
Optionally, the clamp arm comprises a clamping plate configured to clamp against the workpiece.
Optionally, the clamping plate is pivotally coupled to the clamp arm.
Optionally, the power tool is a chop saw.
Optionally, the power tool is pivotally mounted to the power tool base.
In another aspect of the disclosure, there is a power tool base comprising: at least one mounting element configured to mount a power tool to the power tool base; a work surface configured to receive a workpiece; a fence mounted to the work surface; a workpiece clamp assembly moveably mountable to the work surface, and the workpiece clamp assembly comprises: a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface; a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards the fence; and at least one locking pin moveable between a first position with respect to the moveable clamp mount configured to fix the workpiece clamp assembly to the power tool base and a second position with respect to the moveable clamp mount configured to release the workpiece clamp assembly from the power tool base.
In yet another aspect of the disclosure, there is a workpiece clamp assembly for a power tool base moveably mountable on a work surface of the power tool base, the workpiece clamp assembly having: a moveable clamp mount configured to fix the workpiece claim assembly in a plurality of different positions on the work surface; a clamp arm, the clamp arm operatively engageable with the moveable clamp mount and configured to move in a direction towards a fence; and at least one locking pin moveable between a first position and a second with respect to the moveable clamp mount wherein in the first position the at least one locking pin is configured to fix the workpiece clamp assembly to the base and in the second position the at least one locking pin is configured to release the workpiece clamp assembly from the base.
Optionally, the power tool is a chop saw.
Various other aspects and further examples are also described in the following detailed description and in the attached claims with reference to the accompanying drawings, in which:
The power tool base 100 comprises a power tool mounting 104. The power tool mounting 104 is configured to engage with a power tool (not shown) such that the power tool is coupled to the power tool base 100. As shown in
In some examples, the power tool is a chop saw (not shown). In this way, when the chop saw is pivotally mounted to the power tool mounting 104, the chop saw is permitted to pivot between a non-cutting position and a cutting position. Whilst the term power tool will be used below, the power tool pivotally mountable to the power tool base 100 as shown in the Figures is a chop saw.
The power tool and the power tool base 100 will be referred collectively as a power tool assembly. For the purposes of clarity, the power tool has not been shown in the Figures.
However, in some other examples, other power tools can be mounted to the power tool base 100. For example, a plunge saw, a drill, an oscillating tool or any other suitable power tool can be mounted to the power tool base 100. In this case, the power tool mounting 104 can be replaced with another suitable power tool mounting 104 configured to couple to e.g. the drill. In this case, the power tool can be slidably moveable with respect to the power tool base 100 rather than pivotally moveable as shown in
The work surface 102 of the power tool base 100 comprises a cutting tool slot 108 for receiving a blade (not shown) of the power tool when the power tool is lowered towards the power tool base 100 during operation. In this way, the blade e.g. a rotating circular saw blade of a chop saw projects through the cutting tool hole 108 when the power tool has been lowered. This means that the blade does not engage the power tool base 100 during operation. The cutting tool hole 108 is elongate along the length of the power tool base 100 as shown in
A fence 112 is mountable to the power tool base 100. The fence 112 is mounted in a mounting slot 114. The mounting slot 114 extends in a direction parallel with the longitudinal axis B-B of power tool base 100. The longitudinal axis B-B as shown in
In some examples, the fence 112 is moveable in order to accommodate different shapes and sizes of the workpiece 600. Alternatively, or additionally, moving the fence 112 with respect to the power tool base 100 allows the power tool e.g. the chop saw to make angled cuts in the workpiece 600. In some examples, the fence 112 is moveable along the length of the mounting slot 114. Additionally, or alternatively, the fence 112 is rotatable with respect to the work surface 102. This means that the workpiece 600 can be orientated so that the workpiece 600 is not perpendicular to the cutting tool hole 108.
By way of example, reference is made to
The fence 112 is clamped in position with respect to the work surface 102 via a clamping bolt 118 e.g. M10 bolt or alternatively a nut.
The power tool base 100 optionally comprises rubber feet 122 mounted at each corner of the power tool base 100 in order to keep the power tool base 100 stable during operation of the power tool.
The power tool base 100 comprises a workpiece clamp assembly 120 configured to clamp and hold the workpiece 600 against the fence workpiece surface 116 of the fence 112. The workpiece clamp assembly 120 will now be discussed in more detail below.
In some examples fence 112 is also configured to be moveable with respect to the work surface 102 towards and away from the workpiece clamp assembly 120 as indicated by double ended arrow D.
In other examples, the fence 112 can be fixed in position with respect to the work surface 102. In this example, only the workpiece clamp assembly 120 is moveable with respect to the work surface 102. In more preferable examples both the fence 112 and the workpiece clamp assembly 120 are both configured to move with respect to the work surface 102. This provides increased flexibility for clamping different sized and shaped workpieces 600.
The workpiece clamp assembly 120 will now be described in more detail with respect to
The workpiece clamp assembly 120 is configured to move between a plurality of different positions on the work surface 102. Each of the plurality of different positions is predetermined by a series of locator holes 124, 128 in the work surface 102. A first locator hole 124 is configured to receive a first locking pin 200 (as shown in
For the purposes of clarity, only some of the locator holes 124, 128 are labelled in
The locator holes 124, 128 as shown in
The workpiece clamp assembly 120 is shown in isolation in
The first locking mechanism 502 comprises a first locking pin 200. The first locking pin 200 is moveable between a first position and a second position with respect to the moveable clamp mount 500. In some examples, the first position is an “up” position and the second position is a “down” position. In other examples the first and second positions can be orientated in any direction with respect to each other. When the first locking pin 200 is in the first position, the first locking pin 200 is configured to engage with the first locator hole 124. Since the first locking pin 200 projects through the first locator hole 124 in the work surface 102, the first locking pin 200 fixes the workpiece clamp assembly 120 to the power tool base 100.
When the first locking pin 200 is in the second position or “down” position, the first locking pin 200 is configured to disengage with the first locator hole 124. Since the first locking pin 200 no longer projects through the first locator hole 124, the first locking pin 200 releases the workpiece clamp assembly 120 from the power tool base 100.
In some examples, the first locking pin 200 is configured to move from the first position to the second position in a direction substantially perpendicular from the longitudinal axis B-B of the power tool base 100. As shown in
In some examples, the first locking mechanism 502 comprises a first biasing element 306 configured to urge the first locking pin 200 towards the first position. In some examples, the first biasing element 306 is a first compression spring 306 mounted on the first locking pin 200. The first compression spring 306 engages a first pin shoulder portion 308 at a first end of the first compression spring 306. The first compression spring 306 also engages a first inner mount surface 310 at a second end of the first compression spring 306. When the first locking pin 200 is moved into the second position as shown in
In some less preferred examples, the first locking mechanism 502 does not comprise a first biasing element 306. Instead, the first locking pin 200 is biased to the first locking position under the force of gravity alone.
In some examples the workpiece clamp assembly 120 optionally comprises a single locking mechanism e.g. the first locking mechanism 502 as shown in
However, in some alternative examples, the first locking pin 200 comprises a different cross-sectional shape e.g. square, rectangular, triangular, hexagonal, star shaped or any other suitable cross sectional shape. If the cross sectional shape of the first locking pin 200 is not circular the workpiece clamp assembly 120 is prevented from rotating with respect to the work surface 102.
In more preferred examples and shown in
Similar to the first locking pin 200, the second locking pin 202 is also biased to the first position. In this way the second locking mechanism 504 comprises a second biasing element 312 configured to urge the second locking pin 202 towards the first position. In some examples, the second biasing element 312 is a second compression spring 312 mounted on the second locking pin 202. The second compression spring 312 engages a second pin shoulder portion 314 at a first end of the second compression spring 312. The second compression spring 312 also engages a second inner mount surface 316 at a second end of the second compression spring 312.
The first locking mechanism 502 and the second locking mechanism 504 are configured to be operated in unison. Accordingly, when the first locking pin 200 is moved from the first position to the second position, so does the second locking pin 202 move from the first position to the second position.
The first locking pin 200 and the second locking pin 202 are connected together by a handle 204. The first locking pin 200 and the second locking pin 202 project through respective handle holes 302, 304 (as shown in
The first locking pin 200 is on a first side 516 of the moveable clamp mount 500 and the second locking pin 202 is mounted on a second side 518 of the moveable clamp mount 500. The first locking pin 200 is mounted on a first side of a clamp rod assembly 506 and the second locking pin 202 is mounted on a second side of the clamp rod assembly 506.
The clamp rod assembly 506 is shown in more detail in
The clamp rod assembly 506 is moved with respect to the moveable clamp mount 500 by rotating the threaded rod 508 in the threaded bore 210. In some examples, the user can optionally rotate the threaded rod 508 by twisting the knob 510. Instead, any suitable device or means can be used to rotate the threaded rod 508 as required.
The clamp rod assembly 506 comprises a clamping plate 512 configured to clamp against a second workpiece surface 604 of the workpiece 600. When the threaded rod 508 rotates with respect to the threaded bore 210, the clamping plate 512 is configured to move in a direction towards or away from the fence 112 as indicated by doubled ended arrow F in
Turning back to
The body portion 212 can comprise a lattice structure as shown in
When the workpiece clamp assembly 120 is mounted on the power tool base 100, the body portion 212 is mounted adjacent to the work surface 102 and the slot guide 214 is configured to project through the mounting slot 114. The slot guide 214 comprises a guide shoulder portion 216 projecting laterally under the mounting slot 114. The guide shoulder portion 216 faces an underside surface 318 of the power tool base 100 opposite the work surface 102.
The guide shoulder portion 216 laterally projects under the body portion 212 and defines a first retaining slot 320 and a second retaining slot 322. The first retaining slot 320 and the second retaining slot 322 are configured to receive a portion of the power tool base 100 which adjacent to the mounting slot 114. The slot guide 214 and the guide shoulder portion 216 are configured to prevent the slot guide 214 and the workpiece clamp assembly 120 from being removed from the mounting slot 114. In particular, the slot guide 214 and the guide shoulder portion 216 are configured to prevent movement in an upwards direction away from the work surface 102 (e.g. direction E shown in
This means that the moveable clamp mount 500 is slidably engageable with the work surface 102. That is, when the first and second locking pins 200, 202 are in the second position, the user can slide the workpiece clamp assembly 120 along the mounting slot 114. When the workpiece clamp assembly 120 is located above new locator holes 124, 128, the first and second locking pins 200, 202 are urged into the locator holes 124, 128. This means that the workpiece clamp assembly 120 is automatically locked in position on the power tool base 100. Optionally the first and second locking pins 202, 204 comprise chamfered surfaces 324, 326 to help the first and second locking pins 200, 202 enter and exit the locator holes 124, 128.
The mounting slot 114 comprises a larger opening 130 at one end of the mounting slot 114 as shown in
As shown in
In contrast to the known power tool base as shown in
In another example, two or more examples are combined. Features of one example can be combined with features of other examples.
Examples of the present disclosure have been discussed with particular reference to the examples illustrated. However, it will be appreciated that variations and modifications may be made to the examples described within the scope of the disclosure.
Number | Date | Country | Kind |
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202211014055 | Mar 2022 | IN | national |