A power-tool cutting device having at least one cutting strand, having at least one guide unit for guiding the cutting strand, which guide unit, in particular together with the cutting strand, forms a closed system, and having at least one deflection unit which is arranged on a drive-remote side of the guide unit has already been proposed. In this case, the deflection unit comprises at least one movably mounted deflection element for deflecting the cutting strand at least during rotation of the cutting strand around the guide unit, which deflection element includes at least one contact surface for contacting the cutting strand at least temporarily. The deflection element comprises at least one continuation for engagement in the cutting strand and is realized, in particular, as a sprocket nose.
The invention proceeds from a power-tool cutting device having at least one cutting strand, having at least one guide unit for guiding the cutting strand, which guide unit, in particular together with the cutting strand, forms a closed system, and having at least one deflection unit which is arranged on a drive-remote side of the guide unit and comprises at least one movably mounted deflection element for deflecting the cutting strand at least during a rotation of the cutting strand around the guide unit, which deflection element includes at least one contact surface for contacting the cutting strand at least temporarily.
It is proposed that the deflection element is realized at least substantially free of a continuation for engagement in the cutting strand. A “cutting strand” is to be understood here, in particular, as a unit which is provided for the purpose of eliminating, in a local manner, an atomic cohesion of a workpiece to be processed, in particular by means of mechanical cutting and/or by means of mechanical removal of workpiece particles of the workpiece. In a preferred manner, the cutting strand is provided for the purpose of separating the workpiece into at least two parts that are physically separated from one another and/or proceeding from a surface of the workpiece, cutting off and/or removing at least in part workpiece particles of the workpiece. In a particularly preferred manner, the cutting strand is moved in a rotating manner around the guide unit in at least one operating state, in particular along a circumferential direction of the guide unit of the power-tool cutting device. In a particularly preferred manner, the cutting strand is realized as a cutting chain. However, it is also conceivable for the cutting strand to comprise a different configuration that appears sensible to an expert, such as, for example, a configuration as a cutting belt on which multiple cutting strand segments of the cutting strand are arranged. In a preferred manner, the cutting strand, when viewed along a direction that extends at least substantially perpendicular to a cutting plane of the cutting strand, comprises a maximum dimension of less than 4 mm. In a particularly preferred manner, the cutting strand, when viewed along the direction that extends at least substantially perpendicular to the cutting plane of the cutting strand, comprises an at least substantially constant maximum dimension along an entire length of the cutting strand. In a preferred manner, the maximum dimension corresponds to a value from a value range of between 1 mm and 3 mm along the entire length of the cutting strand. The power-tool cutting device, when viewed along an entire extension of the power-tool cutting device, comprises an overall width which is less than 4 mm. The cutting strand is preferably provided for the purpose of generating a cutting gap which, when viewed along the direction that extends at least substantially perpendicular to the cutting plane of the cutting strand, comprises a maximum dimension of less than 4 mm.
A “guide unit” is to be understood here, in particular, as a unit which is provided for the purpose of exerting a constraint force on the cutting strand, at least in a direction perpendicular to the cutting direction of the cutting strand, in order to provide a possibility of movement of the cutting strand along the cutting direction, in particular along the circumferential direction of the guide unit. In a preferred manner, the guide unit comprises at least one guide element, in particular a guide groove, by means of which the cutting strand is guided. In a preferred manner, the cutting strand, when viewed in the cutting plane of the cutting strand, is guided along an entire rotation of the guide unit by the guide unit by means of the guide element, in particular the guide groove. A “cutting direction” is to be understood here, in particular, as a direction along which the cutting strand is moved for generating a cutting gap and/or for cutting and/or for removing workpiece particles of a workpiece to be processed in at least one operating state as a result of a driving force and/or a driving moment, in particular in the guide unit. The expression “provided” is to define here, in particular, specially designed and/or specially equipped. This includes an element and/or a unit being provided for a certain function and is to be understood, in particular, as the element and/or the unit fulfilling and/or carrying out said certain function in at least one application state and/or operating state.
The term “closed system” is to define here, in particular, a system which includes at least two components which, with the system in a removed state from a system that is superordinate to the system, such as, for example, the portable power tool, maintain a functionality by means of interaction and/or which are captively connected together in the removed state. In a preferred manner, the at least two components of the closed system are connected together for a user in an at least substantially non-releasable manner. “In an at least substantially non-releasable manner” is to be understood here, in particular, as a connection between at least two components which are only separable from one another with the assistance of cutting tools, such as, for example, a saw, in particular a mechanical saw etc. and/or chemical separating means, such as, for example, solvents etc.
A “drive-remote side of the guide unit” is to be understood here, in particular, as a side of the guide unit which, with reference to a center plane of the guide unit which extends at least substantially perpendicular to the cutting plane of the cutting strand, faces away from a side of the guide unit at which a driving force is introduced to a drive of the cutting strand. A torque-transmitting element of the portable power tool preferably engages in the guide unit in a manner already known to an expert to introduce a driving force to a drive of the cutting strand. However, it is also conceivable for the power-tool cutting device to comprise a torque-transmitting element which is mounted in the guide unit and is connectable to an output element of the portable power tool to introduce a driving force to a drive of the cutting strand. The center plane preferably runs at least substantially perpendicular to a longitudinal axis of the guide unit. In a preferred manner, the center plane, when viewed along a direction which extends at least substantially perpendicular to the center plane, is at at least identical distances to two remote ends of the guide unit. In particular, the deflection element of the deflection unit, in particular in a state arranged on the coupling device of the portable power tool, is at a maximum distance to a movement axis of the torque-transmitting element which is less than 300 mm, in a preferred manner less than 150 mm and in a particularly preferred manner less than 75 mm. In a particularly preferred manner, the maximum distance is greater than 10 mm. In particular, the maximum distance comprises a value from the value range of between 20 mm and 220 mm. The deflection element of the deflection unit, in particular in a state arranged on the coupling device of the portable power tool, is at a maximum distance to the movement axis of the torque-transmitting element, which corresponds to at least 80% of a maximum extension of the guide unit along its longitudinal axis. The torque-transmitting element is provided, in particular, for the purpose of transmitting a driving force of a drive unit of the portable power tool to the cutting strand. The torque-transmitting element is preferably connected directly or indirectly to a motor shaft of the drive unit. The movement axis of the torque-transmitting element, in particular in a state arranged on the coupling device of the portable power tool, runs at least substantially perpendicular to the cutting plane of the cutting strand. In a preferred manner, the deflection element is rotatably mounted. In particular, the deflection element comprises a movement axis which extends at least substantially perpendicular to the cutting plane of the cutting strand. In a preferred manner, the movement axis of the deflection element, in particular in a state arranged on the coupling device of the portable power tool, extends at least substantially parallel to the movement axis of the torque-transmitting element. It is equally conceivable for the deflection element to be mounted additionally in another manner that appears sensible to an expert, such as, for example, a linearly movable bearing arrangement in order to be able to be used additionally as a clamping element for clamping the cutting strand, or a combination of a linear and a rotatable bearing arrangement. The deflection element preferably comprises a recess, into which a bearing element of the deflection unit is insertable. It is equally conceivable for the deflection element to be realized integrally with the bearing element and to be movably mounted in a bearing recess of the guide unit. The deflection element preferably deflects the cutting strand when the cutting strand is moved relative to the guide unit at least substantially by more than 10°, in a preferred manner by more than 45° and in a particularly preferred manner by less than 200°. In addition, it is conceivable for the deflection unit to include at least a number of movably mounted deflection elements that deviates from one, which are provided together to deflect the cutting strand at least during rotation of the cutting strand around the guide unit.
“Contacting the cutting strand at least temporarily” is to be understood here, in particular, at least when the cutting strand is arranged on the guide unit, as the cutting strand being abuttable against the deflection element or being movable into contact with said deflection element and/or, when the cutting strand rotates around the guide unit, at least one cutting strand segment of the cutting strand touching the deflection element at least for a short time. In particular, the contact surface of the deflection element is formed from at least one hardened material. It is equally conceivable for the contact surface, as an alternative to this or in addition to it, to be treated by means of a different method which appears sensible to an expert in order to make possible at least one advantageous contact characteristic with the cutting strand. The contact surface of the deflection element is preferably aligned at least substantially perpendicular to the cutting plane of the cutting strand. In particular, at least one cutting strand segment of the cutting strand is abuttable against the contact surface of the deflection element, in a preferred manner at least the cutting strand segment of the cutting strand is abuttable against the contact surface of the deflection element with a contact area of the cutting strand segment which is provided for this purpose. In a preferred manner, the contact surface of the deflection element forms an outside surface of the deflection element.
“Realized free of a continuation for engagement in the cutting strand” is to be understood here, in particular, as at least one maximum continuation, in particular all continuations, of the deflection element, which is/are aligned at least substantially transversely to the movement axis of the deflection element, comprises/comprise a maximum extension of less than 5 mm, in a preferred manner of less than 1 mm and in a particularly preferred manner of less than 0.1 mm, in particular proceeding from an outside surface of the deflection element which is at a smallest distance to the movement axis of the deflection element. In a preferred manner, the deflection element is realized substantially free of teeth. The surface of the deflection element preferably comprises a maximum roughness of less than 500 μm, in a preferred manner less than 200 μm and in a particularly preferred manner of less than 100 μm. It is equally conceivable for the deflection element to comprise at least substantially a corrugated surface. As a result of the configuration according to the invention of the power-tool cutting device, it is advantageously possible to keep friction at the deflection unit and at the cutting strand low. In addition, development of heat at the deflection unit and at the cutting strand can be kept low. In addition, in an advantageous manner, a reduction in wear both of the deflection unit and of the cutting strand can be achieved and a probability of the cutting strand being blocked when rotating around the guide unit can be consequently kept low. In an advantageous manner, compared to the prior art, the cutting strand can be more tightly stretched and/or a high cutting performance can be achieved at the same driving power of the drive unit for a movement of the cutting strand. In addition, costs can be saved in an advantageous manner during the production of the power-tool cutting device according to the invention. Time and consequently costs can also be saved in an advantageous manner during the mounting of the cutting strand on the guide unit. In addition, in dependence on a strength of friction forces between the cutting strand and the contact surface of the deflection element, an advantageous changeover between a sliding of the cutting strand on the contact surface of the deflection element and a simultaneous movement of cutting strand and deflection element can be achieved.
To fulfill the inventive idea, it is also conceivable in an alternative configuration of the power-tool cutting device for the power-tool cutting device to include at least one cutting strand, at least one guide unit for guiding the cutting strand, which guide unit, in particular together with the cutting strand, forms a closed system, and at least one deflection unit which is arranged on a drive-remote side of the guide unit and comprises at least one movably mounted deflection element for deflecting the cutting strand at least during rotation of the cutting strand around the guide unit, which deflection element includes at least one contact surface of the deflection element, it being proposed that the deflection element is mounted at least substantially free of a roller bearing. The alternative power-tool cutting device is to be seen, in particular, independently of the power-tool cutting device already described. In particular, the deflection element is mounted at least substantially free of roller elements, such as, for example, balls, barrels, needles, cylinders or the like. By means of the configuration according to the invention, additional costs can be saved in an advantageous manner during the production of the power-tool cutting device according to the invention. Mounting expenditure when mounting the deflection element in the guide unit can also be reduced in an advantageous manner.
It is further proposed that the deflection element is realized as a deflection disk. The deflection element preferably comprises at least substantially a maximum thickness of less than 5 mm, in a preferred manner of less than 2 mm and in a particularly preferred manner of less than 1 mm. The deflection element is preferably at least substantially at a maximum distance to an outer border of the guide unit of less than 3 mm, in a preferred manner of less than 2 mm and in a particularly preferred manner of less than 1 mm. In a particularly preferred manner, the maximum distance to the outer border is greater than 0.1 mm. The contact surface of the deflection element is preferably provided for the purpose of making it possible for the cutting strand to slide on the contact surface of the deflection element when rotating around the guide unit, in particular at least the cutting strand segment of the cutting strand can slide on the contact surface of the deflection element by way of the contact area provided for this purpose. A deflection element that is cost-efficient to produce can be realized in an advantageous manner by means of the configuration according to the invention of the power-tool cutting device.
It is further proposed that the deflection element comprises an at least substantially circular configuration. “An at least substantially circular configuration of the deflection element” is to be understood here, in particular, as a configuration of the deflection element where an outside contour of the deflection element, when viewed in a plane which extends at least substantially perpendicular to the movement axis of the deflection element, comprises a form of a circle, which has a maximum deviation from an ideal circle of no more than 20%, or which is almost in the form of an ellipse, a large and a small half-axis of the ellipse being at a maximum ratio of less than 2:1, in a preferred manner less than 3:2 and in a particularly preferred manner less than 4:3. In particular, the deflection disk comprises at least substantially a maximum diameter of less than 20 mm, in a preferred manner of less than 10 mm and in a particularly preferred manner of less than 5 mm. The diameter of the deflection disk is, in particular, at least substantially 20 times, in a preferred manner 10 times and in a particularly preferred manner 5 times the thickness of the deflection disk. A structurally simple configuration to make possible a large sliding surface between the cutting strand and the deflection element can be realized in an advantageous manner by means of the configuration according to the invention.
It is additionally proposed that the contact surface of the deflection element is realized at least in part in a friction-reducing manner. The contact surface of the deflection element is preferably at least substantially surface-treated. The contact surface of the deflection element comprises, in a preferred manner, at least substantially a chemical, physical or another surface treatment which appears sensible to an expert. The contact surface of the deflection element preferably includes at least substantially a partially chemical, physical or other coating for friction reduction which appears sensible to an expert. In particular, the contact surface of the deflection element is realized with surface-structuring, in a preferred manner with micro-structuring and in a particularly preferred manner with nano-structuring. The deflection element is preferably formed from a material which makes possible an at least substantially friction-reducing configuration of the deflection element, such as, for example, graphite or the like. Heating of the deflection element and of the cutting strand can be reduced and wear on the deflection element and the cutting strand can be further minimized as a result of the configuration according to the invention of the power-tool cutting device. In addition, a long service life of the deflection element and of the cutting strand can be advantageously achieved.
It is further proposed that the deflection unit includes at least one further deflection unit which is surrounded at least in part by the deflection element. The further deflection element is preferably surrounded at least substantially completely by the deflection element along a rotation direction of the deflection element. The further deflection element is mounted with the deflection element, in a preferred manner, at least substantially concentrically. A reduction in friction influences on the deflection element can be achieved in an advantageous manner by means of the configuration according to the invention of the power-tool cutting device. The cutting strand can be advantageously deflected in a friction-reduced manner when rotating around the guide unit.
It is further proposed that the deflection unit includes at least one further deflection element which is movably mounted and comprises a sliding surface which is provided for the purpose of making possible a sliding movement of the deflection element relative to the deflection element. The further deflection element is preferably movably mounted, in particular rotatably mounted. It is equally conceivable for the further deflection element to be mounted so as to be additionally linearly movable. In a preferred manner, the further deflection element is movable relative to the deflection element and/or to the cutting strand. In particular, the sliding surface of the further deflection element extends at least substantially perpendicular to the cutting plane of the cutting strand. The sliding surface of the further deflection element forms, in particular, an outside surface of the further deflection element. In a particularly preferred manner, the sliding surface is realized at least substantially in a friction-reducing manner. In this regard, the sliding surface comprises at least substantially all the features of the contact surface of the deflection element, such as, for example, a friction-reducing coating etc. By means of the configuration according to the invention of the power-tool cutting device, the deflecting element can be advantageously mounted in a friction-optimized manner by the further deflection element being able to serve as a rolling element. The friction between the deflection element and the further deflection element and consequently the development of heat between said two elements can advantageously be kept low in order, in a particularly advantageous manner, to reduce wear on the deflection element and on the further deflection element.
It is further proposed that the guide unit comprises an inlet region for the cutting strand which adjoins the deflection element at least substantially and an outlet region for the cutting strand which adjoins the deflection element at least substantially, the inlet and outlet regions being realized differently. An “inlet region” is to be understood here, in particular, as a region of the guide unit in which the cutting strand, when rotating around the guide unit, runs toward the deflection element, in particular when viewed in a region of the guide unit at a distance to the deflection element which is less than 10 mm. An “outlet region” is to be understood here, in particular, as a region of the guide unit in which the cutting strand, when rotating around the guide unit, runs away from the deflection element, in particular when viewed in a region of the guide unit at a distance to the deflection element which is less than 10 mm. When rotating around the guide unit, the cutting strand is moved in the inlet region preferably at least substantially in the opposite direction to the outlet region. The inlet region is preferably configured in such a manner that at least one outer line of the inlet region runs at least substantially in the direction of an outside extent of the deflection element and/or is curved at least substantially in the direction of the outside extent of the deflection element and approaches the same. In particular, the outer line of the inlet region runs at least approximately in the tangential direction of the deflection element. The outlet region is preferably at least substantially at a larger distance relative to the deflection element compared to the inlet region. The outlet region is preferably configured in such a manner that at least one outer line of the outlet region runs at least substantially in the direction of movement axis of the deflection element and/or is curved at least substantially in the direction of the movement axis of the deflection element. The outlet region comprises a larger radius of curvature compared to the inlet region. A different realization of inlet region and outlet region can be achieved, in particular, as a result of the guide unit comprising at least one guide element which is realized asymmetrically to the longitudinal axis. It is also conceivable for the guide unit to comprise at least two guide elements which are realized variously, or for the guide unit to comprise at least more than two guide elements which are realized variously. Secure guiding of the cutting strand when rotating around the guide unit toward the deflection element and away from the deflection element can be achieved in an advantageous manner. The likelihood of the cutting strand getting caught and consequently a probability of the cutting strand being blocked can advantageously be kept small. In addition, the cutting strand rotating reliably around the guide unit can be made possible.
It is advantageously proposed that that the guide unit comprises a longitudinal axis and at least one guide element which is realized asymmetrically to the longitudinal axis and delimits a receiving region for the deflection element. It is equally conceivable for the guide unit to comprise more than one guide element, which are realized asymmetrically to the longitudinal axis and delimit a receiving region for the deflection element. In particular, the longitudinal axis of the guide unit runs at least substantially in the cutting plane of the cutting strand and at least substantially perpendicular to the center plane of the guide unit. The guide element of the guide unit includes, on an end of the guide element facing the deflection element, at least substantially the inlet region and/or the outlet region. In an alternative configuration of the power-tool cutting device, it is conceivable for the guide element to be realized, in particular, with multiple parts, in a preferred manner with three parts and in a particularly preferred manner with two parts. Optimum kinematics of the cutting strand, when rotating around the guide unit, toward the deflection unit and away from the deflection unit can be achieved in a particularly simple and cost-efficient manner.
It is further proposed that the guide unit comprises at least one guide element which comprises at least one transfer continuation which is provided for the purpose of making possible an at least substantially seamless transition of the cutting strand from the guide element to the deflection element when the cutting strand moves relative to the guide element. The transfer continuation extends at least substantially tangentially in the direction of the outside extent of the deflection element. The transfer continuation is, in particular, at a maximum distance to the deflection element of less than 3 mm, in a preferred manner less than 2 mm and in a particularly preferred manner of less than 1 mm. A substantially uninterrupted guiding of the cutting strand when rotating around the guide unit can be achieved in an advantageous manner toward the deflection element. Reliable guiding of the cutting strand segments of the cutting strand can be made possible in a particularly advantageous manner toward the deflection element. In addition, it can be advantageously achieved that the cutting strand segments, when rotating around the guide unit, are introduced at least substantially tangentially to the deflection element toward the deflection element. Additionally, proposed is a power tool system having at least one power-tool cutting device according to the invention and having at least one portable power tool which comprises at least one coupling device for positive locking and/or friction locking coupling with the power-tool cutting device according to the invention. A “portable power tool” is to be understood here, in particular, as a power tool, in particular a hand-held power tool, which can be transported by an operator without a transporting machine. The portable power tool comprises, in particular, a weight which is lighter than 40 kg, in a preferred manner lighter than 10 kg and in a particular preferred manner lighter than 5 kg. In an advantageous manner, it is possible to realize a power tool system where friction forces at the deflection unit and at the cutting strand are reduced and consequently heat development at the deflection unit and at the cutting strand is kept low. In addition, a power tool system can be made possible advantageously where wear, both on the deflection unit and on the cutting strand, can be kept low and consequently blocking of the cutting strand when rotating around the guide unit can be avoided. In the case of the power tool system according to the invention, the cutting strand can be advantageously stretched more tightly compared to the prior art and/or increased cutting performance can be achieved at the same driving power of a drive unit for moving the cutting strand. In particular, friction and wear can be advantageously distributed between the deflection unit and the cutting strand. In addition, additional costs can be saved in an advantageous manner in the production of the power-tool cutting device according to the invention. Expenditure on mounting the guide unit can also be advantageously reduced.
The power-tool cutting device according to the invention and/or the power tool system according to the invention is/are not to be restricted in this connection to the above-described application and embodiment. In particular, the power-tool cutting device according to the invention and/or the power tool system according to the invention can comprise a number which deviates from the number of individual elements, components and units named herein for fulfillment of a method of operation described herein. In addition, values which are also situated within the named boundaries in the case of the value ranges specified in said disclosure are to apply as disclosed and as arbitrarily usable.
Further advantages are produced from the following description of the drawing. Four exemplary embodiments of the invention are shown in the drawing. The drawing, the description and the claims include numerous features in combination. The expert will also look at the features individually in an expedient manner and combine them to form sensible further combinations.
In which:
The portable power tool 42a comprises at least one power tool housing 50a which surrounds the drive unit 48a and a gear unit 52a of the portable power tool 42a. The drive unit 48a and the gear unit 52a are operatively connected together in a manner already known to an expert for generating a driving torque, which is transmittable to the power-tool cutting device 10a. The gear unit 52a is realized in a preferred manner as an angular gear. The drive unit 48a is realized in a preferred manner as an electric motor unit. However, it is also conceivable for the drive unit 48a and/or the gear unit 52a to comprise another configuration which appears sensible to an expert, such as, for example, a configuration of the gear unit 52a as a worm gear etc. The drive unit 48a is provided for the purpose of driving the cutting strand 12a of the power-tool cutting device 10a via the gear unit 52a in at least one operating state. The cutting strand 12a is moved in the guide unit 14a of the power-tool cutting device 10a along a cutting direction 54a of the cutting strand 12a in the guide unit 14a, in particular relative to the guide unit 14a.
Number | Date | Country | Kind |
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10 2015 214 163.2 | Jul 2015 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/065659 | 7/4/2016 | WO | 00 |