The present disclosure relates to power tools, and more particularly to a transmission and speed shift assembly for a multi-speed power drill.
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
Hammer drills generally include a floating rotary-reciprocatory output spindle journaled in the housing for driving a suitable tool bit coupled thereto. In operation, the spindle can be retracted axially within the housing and against the force of a suitable resilient means, upon engagement of the tool bit with a workpiece and a manual bias force exerted by the operator on the tool. A fixed hammer member can be secured in the housing, and a movable hammer member can be carried by the spindle. The movable hammer member can have a ratcheting engagement with the fixed hammer member to impart a series of vibratory impacts to the spindle in a “hammer drilling” mode of operation. A shiftable member can act upon the spindle to change from a “drilling” mode to the “hammer drilling” mode, and vice versa. In the drilling mode, the cooperating hammer members are spaced too far apart and hence do not engage each other. In the hammer drilling mode, the spacing between the ratcheting teeth is reduced, and the cooperating hammer members impart vibratory impacts to the spindle.
Hammer drills, or more generally, rotary output tools such as power drills can have a transmission that allows a user to shift between multiple output gears to optimize speed and torque for a given application. Typically, the multiple output gears can have various sizes to achieve a desired rotational output. In many cases, a user can shift the transmission to align a desired gear as the driven output gear. Because space may be limited within the housing of such power drills, it can be desirable to optimize the internal component configuration to allow for robust shifting and operation.
A power drill can comprise a housing having a motor that includes an output member. A rotary output spindle can be journaled in the housing. A transmission can be disposed in the housing and include a first output gear and a second output gear. The transmission can selectively couple the output member to the output spindle through one of the first output gear or the second output gear for rotating the output spindle at one of a first speed or a second speed, respectively. A speed shift assembly can include a guide plate and a user engageable member. The guide plate can selectively influence movement of the first and second output gears. The user engageable member can be movable between a first speed position that corresponds to the first output gear being coupled for rotation with the output member and a second speed position that corresponds to the second output gear being coupled for rotation with the output member. Movement between the first and second positions can cause the second output gear to at least partially nest into the first output gear.
According to additional features, the first output gear can include an annular depression that selectively receives an annular extension on the second output gear in a nested position. The first output gear can include a first circumferential sidewall. The second output gear can include a second circumferential sidewall. The first circumferential sidewall can surround at least portions of the second output gear in the nested position. In one example, more than half of an axial length of the second circumferential sidewall can be nested into an axial length of the annular depression in the nested position. A biasing member can be disposed between the first and the second output gears.
The biasing member can be configured to urge the first output gear away from the second output gear while complementary teeth on the first output gear and the output member align during engagement of the first output gear with the output member. The biasing member can be configured to urge the second output gear away from the first output gear while complementary teeth on the second output gear and the output member align during engagement of the second output gear with the output member.
According to still other features, the guide plate can comprise a U-shaped body having opposing side flanges that are connected by an intermediate portion. The opposing side flanges can alternatively engage one of the first or second gears during shifting between the first and second speed positions, respectively. The intermediate portion can define a slot that is configured to receive an actuator pin associated with the user engageable member. The actuator pin can be guided along the slot during movement of the user engageable member between the first and second speed positions. The user engageable member can comprise a knob configured for complete 360° rotation around an axis. Rotation of the knob can influence linear translation of the guide plate along a guide rod during movement of the user engageable member between the first and second positions.
According to other features, the power drill can further include a rotatably fixed hammer member and a rotatable hammer member that are each mounted concentrically about the output spindle. The rotatable hammer member can be mounted on the spindle for concurrent rotation therewith. The rotatable hammer member can cooperate with the rotatably fixed hammer member to deliver vibratory impacts to the output spindle in a hammer drilling mode.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
While the following description is specifically directed toward a transmission and speed shift assembly for a hammer drill, the same may be implemented in other rotary output devices, such as conventional power drills, for example. Furthermore, while the following description specifically describes a two-speed transmission, the same may be applied to other transmissions, such as those having more than two speeds.
With initial reference to
A hammer shifter 30 can be rotatably disposed on the housing 12. As will become appreciated from the following discussion, the hammer shifter 30 can be selectively rotatable between a first position that corresponds to a hammer drill mode and a second position that corresponds to a normal drilling mode. A speed shift knob 34 can be rotatably disposed on the housing 12. In one example, the speed shift knob 34 can comprise a user engagement portion 36 having an indicator 38. Indicia, collectively referred to at reference numeral 40 and individually identified at reference numerals 42 and 44 can be provided on the housing 12 proximate to the speed shift knob 34. In one example, the indicia 42 can correspond to a low speed position while the indicia 44 can correspond to a high speed position.
A trigger 48 can be disposed on the handle 14 of the housing 12 for selectively activating a motor 50. The hammer drill 10 according to this disclosure is an electric drill having a power cord 51. It can be appreciated, however, that the hammer drill 10 can be powered with other energy sources, such as a battery, pneumatically-based power supplies and/or combustion-based power supplies, for example.
With continued reference to
A floating rotary output spindle 70 can be journaled in the housing 12. The output spindle 70 can be driven by the motor 50 (
The first gear 76 can generally comprise an outer circumferential sidewall 80 and a first annular depression 82. Teeth 84 can be formed around the circumferential sidewall 80 of the first gear 76. The first gear 76 can have an axial thickness 88 (
With further reference now to
The hammer drill 10 can include a pair of cooperating hammer members 104 and 106. The hammer members 104 and 106 can be generally located within the forward housing 18. It is appreciated that the hammer members 104 and 106 may alternatively be located elsewhere in the hammer drill 10. The hammer member 104 can be an axially movable hammer member that is fixed for rotation with the output spindle 70. The hammer member 104 can be permitted limited axial movement, but not permitted to rotate with the output spindle 70. The hammer member 106 can be carried by the output spindle 70 conjoint rotation therewith by press-fitting or otherwise suitable construction.
The hammer members 104 and 106 can have cooperating ratcheting teeth 108 and 110, respectively, which are conventional for delivering the desired vibratory impacts to the output spindle 70 in the hammer drill mode of operation. Rotation of the hammer shifter 30 can influence engagement of the respective hammer members 104 and 106.
With specific reference now to
The speed shift assembly 120 is illustrated in
Movement of the actuator pin 126 along the slot 140 can cause the guide plate 124 to slidably translate in a direction leftward as viewed from FIG. 7. The spring biased pins 130 can be configured to selectively locate within a complementary depression provided in the forward housing 18 to provide a user with tactile feedback indicating that the speed shift knob 34 has been sufficiently located into either of the low speed position (indicator 38 aligned with the low speed indicia 42,
Returning now to
While in the position shown in
When the user rotates the speed shift knob 34 toward the high speed position, the flange 134 urges the first gear 76 rightward and out of meshing engagement with the teeth 64 of the first reduction pinion 58 (see
Turning now to
While the disclosure has been described in the specification and illustrated in the drawings with reference to various embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the disclosure as defined in the claims. For example, while the second gear 78 is shown toward the front of the forward housing 18, the relative positions of the first and second gears 76 and 78 may be reversed, such that the first gear 76 is toward the front of the forward housing 18. Furthermore, the mixing and matching of features, elements and/or functions between various embodiments is expressly contemplated herein so that one of ordinary skill in the art would appreciate from this disclosure that features, elements and/or functions of one embodiment may be incorporated into another embodiment as appropriate, unless described otherwise above. Moreover, many modifications may be made to adapt a particular situation or material to the teachings of the disclosure without departing from the essential scope thereof. Therefore, it is intended that the disclosure not be limited to the particular embodiment illustrated by the drawings and described in the specification as the best mode presently contemplated for carrying out this disclosure, but that the disclosure will include any embodiments falling within the foregoing description and the appended claims.
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