This application claims the benefit under 35 U.S.C. ยง 119(a) of Chinese Patent Application No. CN 202121696379.6, filed on Jul. 23, 2021, Chinese Patent Application No. CN 202110836458.0, filed on Jul. 23, 2021, and Chinese Patent Application No. CN 202121696269.X, filed on Jul. 23, 2021, which applications are incorporated herein by reference in their entirety.
A handheld power tool is typically fitted with various types of replaceable working heads. Since the working heads need to be disassembled and replaced frequently, the tool is usually provided with a chuck for clamping a detachable working head. The working head can be clamped to or detached from a traditional chuck of the power tool only with an auxiliary tool and thus be replaced.
To replace the working head with greater convenience and simplify clamping and unlocking operations, there has been a power tool in the related art, which has a chuck convenient for a user to operate with a single hand. However, the chuck for quick clamping in the related art has the problems of a complicated manufacturing process and a high maintenance cost.
A power tool includes a housing, an output device capable of driving a working component, and a chuck device for clamping the working component. The chuck device includes a locking mechanism having a locking position in which the working component is locked. The chuck device further includes an operation member, a connection shaft, a driving assembly, and a stopper member. The operation member is operable to allow the locking mechanism to leave the locking position. The connection shaft is used for connecting the output device to the operation member, where the operation member is detachably connected to the connection shaft. The driving assembly is disposed inside the operation member, moves along a first direction with respect to the connection shaft, and is capable of driving the locking mechanism to be in the locking position. The stopper member is connected to the operation member and configured to limit the driving assembly and prevent the driving assembly from moving out from inside the operation member along the first direction.
In some examples, the driving assembly includes a biasing element and a pushing member, where the pushing member abuts against the locking mechanism, and the biasing element is capable of providing a biasing force for maintaining the locking mechanism in the locking position and pushing the locking mechanism to be in the locking position.
In some examples, the locking mechanism is disposed inside the operation member and mounted to the operation member along a third direction.
In some examples, the operation member includes a through hole for the locking mechanism to pass through.
In some examples, the locking mechanism is sphere.
In some examples, the chuck device further includes a blocking element. The blocking element is disposed at an end of the operation member, where a distance exists between the blocking element and an end surface of the operation member, and when the locking mechanism are disengaged from the locking position the blocking element limits a distance by which the operation member moves to disengage the locking mechanism from the locking position.
In some examples, the chuck device further includes a limiting member, where the limiting member includes a first limiting portion and a second limiting portion, the second limiting portion abuts against the locking mechanism when the locking mechanism is in the locking position, and the first limiting portion allows the locking mechanism to leave the locking position when the locking mechanism is disengaged from the locking position.
In some examples, the limiting member further includes an incline which connects the first limiting portion to the second limiting portion.
In some examples, the limiting member prevents the locking mechanism from moving out from inside the operation member along the third direction.
In some examples, the connection shaft forms a connection cavity where the working component is mounted, where the connection cavity extends along an axial direction of the connection shaft.
In some examples, the connection shaft forms a mounting hole communicating with the connection cavity, and the locking mechanism is configured to partially pass through the mounting hole and is movable along a second direction with respect to the mounting hole.
In some examples, the mounting hole extends along the first direction and the locking mechanism slides in the mounting hole along the first direction.
In some examples, a gap exists between the operation member and the connection shaft, and the driving assembly is disposed in the gap.
In some examples, the height of the gap is less than the diameter of each of the locking mechanism.
In some examples, the working component includes recess portion, where the locking mechanism is partially inserted into the recess portion when the working component is mounted to the chuck device.
A power tool includes a housing, an output device capable of driving a working component, and a chuck device for clamping the working component. The chuck device includes a locking mechanism having a locking position in which the working component is locked. The chuck device further includes an operation member and a connection shaft. The operation member is operable to allow the locking mechanism to leave the locking position. The connection shaft is used for connecting the output device to the operation member, where the operation member is detachably connected to the connection shaft.
A power tool includes a housing, an output device capable of driving a working component, and a chuck device for clamping the working component. The chuck device includes a locking mechanism having a locking position in which the working component is locked. The chuck device further includes an operation member, a connection shaft, a driving assembly, and a stopper member. The operation member is operable to allow the locking mechanism to leave the locking position. The connection shaft is used for connecting the output device to the operation member, where the locking mechanism connects the connection shaft to the operation member. The driving assembly is disposed inside the operation member and used for driving the locking mechanism to be in the locking position. The stopper member is detachably connected to the operation member and configured to limit the driving assembly and prevent the driving assembly from moving out from inside the operation member.
In some examples, the stopper member is a C-ring connected to the inner wall of the operation member.
In some examples, the stopper member moves synchronously with the operation member with respect to the connection shaft.
In some examples, a blocking element mounted at an end of the connection shaft is further included, where the blocking element is detachably connected to the connection shaft, a distance exists between the blocking element and an end surface of the operation member, and the blocking element limits a moving distance of the stopper member.
The present application is described below in detail in conjunction with drawings and examples.
Referring to
The motor has a motor shaft which provides rotary output. The motor includes a stator and a rotor, where the rotor can rotate about a first axis. The transmission assembly is connected to the motor and the output device 170 and configured to transmit the output of the motor to the output device 170. Specifically, the transmission assembly decelerates the rotary output of the motor shaft to perform rotary output. Optionally, the output device 170 includes an impact force generation mechanism for generating an impact force. A circuit board is electrically connected to the motor and configured to control the motor to output the driving force. The circuit board is accommodated in the housing 110.
An accommodating cavity is formed through the encirclement by the housing 110. At least part of the motor and part of the transmission assembly are accommodated in the accommodating cavity. In this example, both the motor and the transmission assembly are accommodated in the accommodating cavity formed by the housing 110 and disposed along an axial direction of the motor shaft of the motor. The transmission assembly is connected to the motor and disposed in the front of the housing 110 with respect to the motor. The motor and the transmission assembly rotate coaxially and may also rotate non-coaxially of course. The handheld power tool 100 further includes a grip and a power supply connection portion, where the grip is formed by the housing 110 for a user to grip, and the power supply connection portion is connected to a power supply for supplying power to the motor.
The handheld power tool 100 further includes the power supply for supplying electrical energy to the handheld power tool 100. Optionally, the handheld power tool 100 is powered by a direct current power supply. In this example, the handheld power tool 100 is powered by a battery pack which supplies power to the motor and circuit components on the circuit board in cooperation with a corresponding power supply circuit. It is to be understood by those skilled in the art that the power supply is not limited to the battery pack, and circuit elements may also be powered through mains or an alternating current power supply in cooperation with the corresponding rectifier circuit, filter circuit, and voltage regulation circuit.
Referring to
The working component 200 includes recess portion 210. The locking mechanism 123 is partially inserted into the recess portion 210 when the working component 200 is mounted to the chuck device 120.
The locking mechanism 123 is at least partially disposed in the connection shaft 121 and has a locking position in which the working component 200 is locked. The working component 200 is inserted into the connection cavity 122 along the first direction 101 and then clamped and fixed by the chuck device 120.
The chuck device 120 further includes an operation member 128, a driving assembly 12a, and a stopper member 180. The operation member 128 is operable to allow the locking mechanism 123 to leave the locking position. The driving assembly 12a is disposed inside the operation member, moves along the first direction 101 with respect to the connection shaft 121, and can push the locking mechanism 123 to be in the locking position. The driving assembly 12a includes a biasing element 125 and a pushing member 160, where the pushing member 160 is disposed between the operation member 128 and the biasing element 125 and abuts against the locking mechanism 123, and the pushing member 160 pushes the locking mechanism 123 to be in the locking position. The biasing element 125 can provide a biasing force for maintaining the locking mechanism 123 in the locking position and pushing the locking mechanism 123 to be in the locking position. The biasing element 125 and the pushing member 160 are disposed inside the operation member, the biasing element 125 connects the pushing member 160 to the operation member 125, and the pushing member 160 pushes the locking mechanism 123 to be in the locking position.
The connection shaft 121 is disposed in front of the housing. When the locking mechanism 123 is in the locking position, the biasing element 125 pushes the pushing member 160 forward and pushes the operation member 128 backward. The biasing element 125 implements the biasing of the pushing member 160 and the limitation of the operation member 128, which can reduce not only a cost but also the size of the chuck device 120.
Referring to
In this example, the mounting hole 124 extends along the first direction 101, and the locking mechanism 123 slides along the first direction 101 while moving along the second direction 102.
The chuck device 120 further includes a limiting member 140 which encircles a mounting cavity for limiting the locking mechanism 123, and the mounting hole 124 is at least partially exposed to an inside of the mounting cavity 130. The limiting member 140 includes a first limiting portion 141 and a second limiting portion 142. When the locking mechanism 123 is in the locking position, the second limiting portion 142 abuts against the locking mechanism 123. When the locking mechanism 123 is disengaged from the locking position, the first limiting portion 141 abuts against the locking mechanism 123. In a direction perpendicular to the first direction 101, the first limiting portion 141 is away from the locking mechanism 123 with respect to the second limiting portion 142. In this example, the locking mechanism 123 includes a plurality of spheres. In order that the locking mechanism 123 can slide smoothly from the position where the locking mechanism 123 abuts against the second limiting portion 142 to the position where the locking mechanism 123 abuts against the first limiting portion 141, an incline 143 is disposed between the first limiting portion 141 and the second limiting portion 142.
When the first limiting portion 141 abuts against the locking mechanism 123, the locking mechanism 123 is disengaged from the locking position. Since the first limiting portion 141 is away from the locking mechanism 123 with respect to the second limiting portion 142, the locking mechanism 123 may move along the first direction 101 with respect to the connection shaft 121, thereby releasing the working component 200 from the limitation by the locking mechanism 123. When the second limiting portion 142 abuts against the locking mechanism 123, the locking mechanism 123 is in the locking position and engaged with the recess portion 210, the position of the locking mechanism 123 is limited by the limiting member 140, and the working component 200 is connected by the locking mechanism 123. Two or more locking mechanisms 123 may be provided to enhance the stability of clamping the working component 200.
Referring to
The stopper member 180 is connected to the operation member 128. In this example, the stopper member 180 is a C-shaped circlip detachably connected to an inner sidewall of the operation member 128. The stopper member 180 is disposed along the first direction 101 on a side of the direction in which the driving assembly 12a moves out of the operation member 120. In this example, the stopper member 180 is disposed in front of the pushing member 160 along the first direction 101. More specifically, the stopper member 180 is disposed at a front end of the operation member to prevent the driving assembly 12a from moving out from inside the operation member 128 along the first direction 101. The stopper member 180 is provided so that the pushing member 160 and the biasing element 125 are confined in a gap 150 between the operation member 128 and the connection shaft 121. When the operation member 128 needs to be detached, the stopper member 180 is detached from the operation member 128, and then the limiting member 140 and the locking mechanism 123 are detached successively so that both the driving assembly 12a and the operation member 128 can be detached from the connection shaft 121. Thus, the operation member is detachably connected to the connection shaft to facilitate the maintenance of the chuck device. The connection shaft and the operation member can be detached and specific damaged parts can be replaced without replacing the entire chuck device, thereby reducing a maintenance cost.
The gap 150 exists between the operation member 128 and the connection shaft 121, and the limiting member 140, the pushing member 160, and the biasing element 125 are disposed in the gap 150.
Referring to
The limiting member 140 prevents the locking mechanism 123 from moving out from inside the operation member 128 along the third direction 103.
As an alternative example, a rubber ring surrounds the operation member 128 to cover the through hole 1281, the rubber ring may screen the through hole 1281 to a certain extent and serve as a decoration for beauty. When the user operates the operation member 128, the rubber ring makes the operation member 128 comfortable to grip.
In addition, it has been found that when the chuck device 120 is unlocked using the operation member 128, the user occasionally applies such an excessive force that the operation member 128 compresses the biasing element 125 excessively. Thus, a small-diameter position of the operation member 128 abuts against the locking mechanism 123, which makes the locking mechanism fail to be disengaged from the locking position and causes the chuck device 120 to be stuck. Referring to
Optionally, the blocking element 190 is a C-ring disposed at the end of the connection shaft 121, and the C-ring may be press-fitted onto the connection shaft 121 to facilitate assembly.
In this regard, a method for mounting the chuck device 120 is provided below. A. The operation member 128 is sleeved on the connection shaft 121. B. The driving assembly 12a is placed inside the operation member 128. C. Referring to
Optionally, step C further includes attracting the locking mechanism using a magnetic device so as to compress the biasing element 125. In this case, the locking mechanism is made of a magnetically attractable material.
In a second example, referring to
Referring to
The chuck assembly 120a includes an operation member 128a sleeved on the connection shaft 121a. The operation member 128a can drive the biasing element 125a to release the clamping of the working component 200 through its movement. The operation member 128a includes a limiting portion 129a which surrounds a mounting cavity 130a for limiting the locking mechanism 123a, and the mounting cavity 130a is formed between the connection shaft 121a and the limiting portion 129a. The mounting hole 124a is exposed to an inside of the mounting cavity 130a and connect the mounting cavity 130a to the connection cavity 122a. The locking device 123a passes through the mounting hole 124a, and the locking device 123a includes a portion exposed to the mounting cavity 130a and a portion which can be exposed to the connection cavity 122a. In this example, a middle portion of the locking device 123a passes through the mounting hole 124a, and two ends of the locking device 123a may be in the mounting cavity 130a and the connecting cavity 122a, separately.
Referring to
Referring to
The working component 200 includes recess portion 210. The locking mechanism 123a is partially inserted into the recess portion 210 when the working component 200 is mounted to the chuck assembly 120a. When the locking device 123a is aligned with the first contact surface 1291a, the locking device 123a is in a release position. Since the first contact surface 1291a is away from the locking device 123a with respect to the second contact surface 1292a, the locking device 123a can move along the second direction 102a with respect to the connection shaft 121a, thereby releasing the working component 200 from the limitation by the locking device 123a. When the locking device 123a is aligned with the second contact surface 1292a, the locking device 123a is in the locking position, the stopper member 126a abuts against the second contact surface 1292a, and the second body 1272a is engaged with the recess portion 210. The position of the locking device 123a is limited by the limiting portion 129a, and the working component 200 is connected by the locking device 123a. Two or more locking mechanisms 123a may be provided to enhance the stability of clamping the working component 200.
Referring to
Optionally, the body portion 127a is a cylinder and mates with the stopper member so that the diameter of the mounting hole 124a can be unchanged, which can simplify a manufacturing process and reduce a manufacturing cost.
An upper surface of the stopper member 126a is an arcuate curved surface so that a center of the upper surface of the stopper member 126a is higher than other positions in the second direction 102a. The arcuate curved surface can mate with the first contact surface 1291a, the second contact surface 1292a, and the incline 1293a so that the stopper member 126a can smoothly slide along the first contact surface 1291a, the second contact surface 1292a, and the incline 1293a, thereby improving the user's feeling.
Referring to
In the preceding example, the limiting portion 129a is formed on the operation member 128a, that is, the operation member 128a and the limiting portion 129a are integrally formed. Optionally, the chuck assembly 120a includes the operation member 128a and the limiting portion 129a which are connected to each other. The operation member 128a is sleeved on the connection shaft 121a, the limiting portion 129a includes a top block which can push the locking device 123a into the locking position, and the biasing element 125a connects the top block and the operation member 128a.
Number | Date | Country | Kind |
---|---|---|---|
202110836458.0 | Jul 2021 | CN | national |
202121696269.X | Jul 2021 | CN | national |
202121696379.6 | Jul 2021 | CN | national |