The disclosure of Japanese Patent Application No. 2007-326399 filed on Dec. 18, 2007 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
1. Field of the Invention
The invention relates generally to a power transmission apparatus for a vehicle, which includes a first shift unit, a second shift unit, at least one electric motor that is connected to a rotating element of the first shift unit or a rotating element of the second shift unit so that the rotational speed of the electric motor changes in accordance with a gear-shift of the first shift unit or a gear-shift of the second shift unit, and a control unit. More specifically, the invention relates to refinements in the technology for suppressing occurrence of shift shock.
2. Description of the Related Art
There is a power transmission apparatus for a vehicle, which includes a first shift unit, a second shift unit, and at least one electric motor that is connected to a rotating element of the first shift unit or a rotating element of the second shift unit so that the rotational speed of the electric motor changes in accordance with a gear-shift of the first shift unit or a gear-shift of the second shift unit. Examples of such power transmission apparatus for a vehicle include an automatic transmission described in Japanese Patent Application Publication No. 2007-1389 (JP-A-2007-1389). The automatic transmission according to JP-A-2007-1389 includes a first shift unit and a second shift unit that are arranged in tandem with each other. The first shift unit may operate as an electric continuously variable shift unit and a second shift unit selects one of multiple gears. The first shift unit may be switched between the continuously variable shift mode in which the first shift unit functions as an electric continuously variable shift unit and the stepped shift mode in which the first shift unit does not function as a continuously variable shift unit. The gear ratio of the first shift unit and the gear ratio of the second shift unit may be individually controlled.
Performing the gear-shift of the first shift unit and the gear-shift of the second shift unit at the same time, that is, performing a simultaneous gear-shift of the first shift unit and the second shift unit, is not described in related art documents, for example, JP-A-2007-1389. In addition, the related art documents do not describe the fact that the direction in which the gears of the first shift unit are shifted and the direction in which the gears of the second shift unit are shifted may be opposite to each other when the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time. The inventors et al. have continued with their studies to bring the simultaneous gear-shift of the first shift unit and the second shift unit into active use. In the process of their studies, the following inconvenience was found. That is, when such simultaneous gear-shift is performed according to the related art, if the direction in which the gear ratio of the first shift unit is changed and the direction in which the gear ratio of the second shift unit is changed are opposite to each other and the timing of the gear-shift of the first shift unit and the timing of the gear-shift of the second shift unit are slightly off, the engine speed fluctuates. Such fluctuations may give a sense of discomfort to occupants.
The invention is made in light of the above-described circumstances. The invention provides a power transmission apparatus for a vehicle with which occurrence of shift shock is effectively suppressed.
A first aspect of the invention relates to a power transmission apparatus for a vehicle that includes: a first shift unit; a second shift unit; at least one electric motor that is connected to a rotating element of the first shift unit or a rotating element of the second shift unit so that the rotational speed of the electric motor is changed in accordance with a gear-shift of the first shift unit or a gear-shift of the second shift unit; and a control unit that controls at least one of the timing at which an inertia phase of the gear-shift of the first shift unit is started and the timing at which an inertia phase of the gear-shift of the second shift unit is started with the use of the electric motor, when the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time and the gear ratio of the first shift unit and the gear ratio of the second shift unit are changed in the opposite directions.
The power transmission apparatus according to the first aspect of the invention includes: the first shift unit; the second shift unit; at least one electric motor that is connected to the rotating element of the first shift unit or the rotating element of the second shift unit so that the rotational speed of the electric motor is changed in accordance with the gear-shift of the first shift unit or the gear-shift of the second shift unit; and the control unit that controls at least one of the timing at which the inertia phase of the gear-shift of the first shift unit is started and the timing at which the inertia phase of the gear-shift of the second shift unit is started with the use of the electric motor, when the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time and the gear ratio of the first shift unit and the gear ratio of the second shift unit are changed in the opposite directions. When the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time, the gear-shift of one of the first shift unit and the second shift unit is started and completed in the period from when the gear-shift of the other of the first shift unit and the second shift unit is started until when the gear-shift of the other of the first shift unit and the second shift unit is completed. Accordingly, it is possible to suppress occurrence of shift shock, thereby shifting gears smoothly. That is, it is possible to provide the power transmission apparatus for a vehicle with which occurrence of shift shock is effectively suppressed.
A second aspect of the invention relates to a power transmission apparatus for a vehicle that includes: a first shift unit; a second shift unit; at least one electric motor that is connected to a rotating element of the first shift unit or a rotating element of the second shift unit so that the rotational speed of the electric motor is changed in accordance with a gear-shift of the first shift unit or a gear-shift of the second shift unit; and a control unit that restricts, during the gear-shift of one of the first shift unit and the second shift unit, start of an inertia phase of the gear-shift of the other of the first shift unit and the second shift unit with the use of the electric motor, when the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time and the gear ratio of the first shift unit and the gear ratio of the second shift unit are changed in the opposite directions.
The power transmission apparatus according to the second aspect of the invention includes: the first shift unit; the second shift unit; at least one electric motor that is connected to the rotating element of the first shift unit or the rotating element of the second shift unit so that the rotational speed of the electric motor is changed in accordance with the gear-shift of the first shift unit or the gear-shift of the second shift unit; and the control unit that restricts, during the gear-shift of one of the first shift unit and the second shift unit, start of the inertia phase of the gear-shift of the other of the first shift unit and the second shift unit with the use of the electric motor, when the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time and the gear ratio of the first shift unit and the gear ratio of the second shift unit are changed in the opposite directions. When the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time, the gear-shift of one of the first shift unit and the second shift unit is started and completed in the period from when the gear-shift of the other of the first shift unit and the second shift unit is started until when the gear-shift of the other of the first shift unit and the second shift unit is completed. Accordingly, it is possible to suppress occurrence of shift shock, thereby shifting gears smoothly. That is, it is possible to provide the power transmission apparatus for a vehicle with which occurrence of shift shock is effectively suppressed.
A third aspect of the invention relates to a power transmission apparatus for a vehicle, that includes: a first shift unit; a second shift unit; at least one electric motor that is connected to a rotating element of the first shift unit or a rotating element of the second shift unit so that the rotational speed of the electric motor is changed in accordance with a gear-shift of the first shift unit or a gear-shift of the second shift unit; and a control unit that controls at least one of the timing at which an inertia phase of the gear-shift of the first shift unit is completed and the timing at which an inertia phase of the gear-shift of the second shift unit is completed with the use of the electric motor, when the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time and the gear ratio of the first shift unit and the gear ratio of the second shift unit are changed in opposite directions.
The power transmission apparatus according to the third aspect of the invention includes: the first shift unit; the second shift unit; at least one electric motor that is connected to the rotating element of the first shift unit or the rotating element of the second shift unit so that the rotational speed of the electric motor is changed in accordance with the gear-shift of the first shift unit or the gear-shift of the second shift unit; and the control unit that controls at least one of the timing at which the inertia phase of the gear-shift of the first shift unit is completed and the timing at which the inertia phase of the gear-shift of the second shift unit is completed with the use of the electric motor, when the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time and the gear ratio of the first shift unit and the gear ratio of the second shift unit are changed in the opposite directions. When the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time, the gear-shift of one of the first shift unit and the second shift unit is started and completed in the period from when the gear-shift of the other of the first shift unit and the second shift unit is started until when the gear-shift of the other of the first shift unit and the second shift unit is completed. Accordingly, it is possible to suppress occurrence of shift shock, thereby shifting gears smoothly. That is, it is possible to provide the power transmission apparatus for a vehicle with which occurrence of shift shock is effectively suppressed.
A fourth aspect of the invention relates to a power transmission apparatus for a vehicle, that includes: a first shift unit; a second shift unit; at least one electric motor that is connected to a rotating element of the first shift unit or a rotating element of the second shift unit so that the rotational speed of the electric motor is changed in accordance with a gear-shift of the first shift unit or a gear-shift of the second shift unit; and a control unit that restricts, during the gear-shift of one of the first shift unit and the second shift unit, completion of an inertia phase of the gear-shift of the other of the first shift unit and the second shift unit with the use of the electric motor, when the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time and the gear ratio of the first shift unit and the gear ratio of the second shift unit are changed in the opposite directions.
The power transmission apparatus according to the fourth aspect of the invention includes: the first shift unit; the second shift unit; at least one electric motor that is connected to the rotating element of the first shift unit or the rotating element of the second shift unit so that the rotational speed of the electric motor is changed in accordance with the gear-shift of the first shift unit or the gear-shift of the second shift unit; and the control unit that restricts, during the gear-shift of one of the first shift unit and the second shift unit, completion of the inertia phase of the gear-shift of the other of the first shift unit and the second shift unit with the use of the electric motor, when the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time and the gear ratio of the first shift unit and the gear ratio of the second shift unit are changed in the opposite directions. When the gear-shift of the first shift unit and the gear-shift of the second shift unit are performed at the same time, the gear-shift of one of the first shift unit and the second shift unit is started and completed in the period from when the gear-shift of the other of the first shift unit and the second shift unit is started until when the gear-shift of the other of the first shift unit and the second shift unit is completed. Accordingly, it is possible to suppress occurrence of shift shock, thereby shifting gears smoothly. That is, it is possible to provide the power transmission apparatus for a vehicle with which occurrence of shift shock is effectively suppressed.
The features, advantages and technical and industrial significance of this invention will be described in the following detailed description of example embodiments of the invention with reference to the accompanying drawings, wherein the same or corresponding portions will be denoted by the same reference numerals and wherein:
Example embodiments of the invention will be described in greater detail below with reference to the accompanying drawings.
Hereafter, a first embodiment of the invention will be described in detail with reference to the accompanying drawings.
The engine 10 is a main drive power source that generates drive power used to drive the vehicle, and is formed of an internal combustion engine, for example, a gasoline engine or a diesel engine, or an external combustion engine. As shown in
The first shift unit 16 includes a first electric motor M1, a power split mechanism 32, and a second electric motor M2. The first electric motor M1 is arranged in such a manner that a rotor thereof rotates together with a sun gear S0 of a planetary gear unit 24. The power split mechanism 32 is a mechanical mechanism that mechanically distributes the drive power that is input in the input shaft 14 from the engine 10, and is also a differential mechanism that distributes the drive power output from the engine 10 to the first electric motor M1 and the transmitting member 18. The second electric motor M2 is arranged in such a manner that a rotor thereof rotates together with the transmitting member 18. The second electric motor M2 may be provided at any portion in the power transmission path between the transmitting member 18 and the drive wheels 38. The first electric motor M1 and the second electric motor M2 according to the first embodiment of the invention are both so-called motor-generators that also function as electric power generators. The first electric motor M1 is an electric motor that functions as at least a generator (is able to generate electric power) which generates a reaction force, and the second electric motor M2 is an electric motor that functions as at least a motor (is able to generate drive power) which outputs drive power. The second electric motor M2 serves as drive power source that generates the drive power used to drive the vehicle. Hereinafter, the first electric motor M1 and the second electric motor M2 will be collectively referred to as electric motors M when the first electric motor M1 and the second electric motor M2 need not be distinguished from each other.
The power split mechanism 32 mainly includes the single-pinion planetary gear unit 24 having a predetermined gear ratio ρ0 of, for example, approximately 0.380, a switching clutch C0, and a switching brake B0. The planetary gear unit 24 includes rotating elements, that is, the sun gear S0, pinions P0, a carrier CA0 which supports the pinions P0 in such a manner that the pinions P0 are allowed to rotate about their axes and turn around the sun gear S0, and a ring gear R0 that is in mesh with the sun gear S0 via the pinions P0. When the number of teeth on the sun gear S0 is ZS0 and the number of teeth on the ring gear R0 is ZR0, the gear ratio ρ0 is expressed as ZS0/ZR0.
In the power split mechanism 32, the carrier CA0 is connected to the engine 10 via the input shaft 14, the sun gear S0 is connected to the first electric motor M1, and the ring gear R0 is connected to the transmitting member 18. The switching brake B0 is provided between the sun gear S0 and the case 12, and the switching clutch C0 is provided between the sun gear S0 and the carrier CA0. Releasing both the switching clutch C0 and the switching brake B0 enables the three rotating elements of the planetary gear unit 24, that is, the sun gear S0, the carrier CA0, and the ring gear R0 to rotate relative to each other, thus placing the power split mechanism 32 in the differential mode in which the power split mechanism 32 performs differential operation. Therefore, the drive power output from the engine 10 is distributed to the first electric motor M1 and the transmitting member 18. Part of the drive power output from the engine 10, which is distributed to the first electric motor M1, is used to run the first electric motor M1 to generate electric power. The generated electric power is stored, or used to run the second electric motor M2. Accordingly, the first shift unit 16 (power split mechanism 32) is placed in the so-called continuously variable shift mode (electric CVT mode) and the rotational speed of the transmitting member 18 is continuously changed even when the engine 10 is operating at a constant speed. When the power split mechanism 32 is placed in the differential mode, the first shift unit 16 is placed in the continuously variable shift mode in which the first shift unit 16 functions as an electric continuously variable shift unit of which the gear ratio γ0 (rotational speed of the input shaft 14/rotational speed of the transmitting member 18) is continuously changed within a gear ratio range from the minimum value γ0min to the maximum value γ0max.
Then, if the switching clutch C0 or the switching brake B0 is applied, the power split mechanism 32 is placed in the non-differential mode in which the power split mechanism 32 cannot perform the differential operation. More specific description will be provided below. When the switching clutch C0 is applied and therefore the sun gear S0 and the carrier CA0 are connected to each other, the power split mechanism 32 is placed in the connected mode, that is, the locked mode in which the three rotating elements of the planetary gear unit 24, that is, the sun gear S0, the carrier CA0, and the ring gear R0 are rotated together, in other words, the power split mechanism 32 is placed in the non-differential mode in which the power split mechanism 32 cannot perform the differential operation. As a result, the first shift unit 16 is also placed in the non-differential mode. Also, the rotational speed of the engine 10 matches the rotational speed of the transmitting member 18. Therefore, the first shift unit 16 (power split mechanism 32) is placed in the non-continuously variable shift mode, for example, the fixed shift mode, that is, the stepped shift mode, in which the first shift unit 16 functions as a shift unit of which the gear ratio γ0 is fixed at 1.
When the switching brake B0 is applied instead of the switching clutch C0 and therefore the sun gear S0 is connected to the case 12, the power split mechanism 32 is placed in the non-differential mode in which the sun gear S0 is not allowed to rotate. As a result, the first shift unit 16 is also placed in the non-differential mode. The ring gear R0 rotates faster than the carrier CA0. Therefore, the power split mechanism 32 is placed in the non-continuously variable shift mode, for example, the fixed shift mode, that is, the stepped shift mode, in which power split mechanism 32 functions as a speed increasing shift unit of which the gear ratio γ0 is fixed at a value less than 1, for example, approximately 0.7.
As described above, the switching clutch C0 and the switching brake B0 function as differential mode switching devices that selectively switch the shift mode of the first shift unit 16 (power split mechanism 32) between the differential mode, i.e., the unlocked mode (non-connected mode), and the non-differential mode, i.e., the locked mode (connected mode). In the differential mode, the first shift unit 16 (power split mechanism 32) is placed in the differential mode in which the first shift unit 16 (power split mechanism 32) functions as an electric differential device, for example, the continuously variable shift mode in which the first shift unit 16 (power split mechanism 32) functions as an electric continuously variable shift unit of which the gear ratio is changed continuously. In the non-differential mode, the first shift unit 16 (power split mechanism 32) is placed in the non-continuously variable shift mode in which the first shift unit 16 (power split mechanism 32) does not perform the electric continuously variable shift operation, for example, the locked mode in which the gear ratio is fixed at a predetermined value, namely, the fixed shift mode (non-differential mode) in which the first shift unit 16 (power split mechanism 32) functions as a single-speed shift unit having one gear ratio or a multi-speed shift unit having multiple gear ratios (in the first embodiment of the invention, the first shift unit 16 (power split mechanism 32) functions as a two-speed shift unit). In other words, the switching clutch C0 and the switching brake B0 function as differential operation restriction devices that place the power split mechanism 32 in the non-differential mode to restrict the differential operation of the power split mechanism 32, thereby placing the first shift unit 16 in the non-continuously variable shift mode to restrict the operation of the first shift unit 16 as an electric differential device or a continuously variable shift unit.
The second shift unit 20 includes a single-pinion first planetary gear unit 26 and a single-pinion second planetary gear unit 28, and functions as a four-speed stepped automatic shift unit. The first planetary gear unit 26 includes a first sun gear S1, first pinions P1, a first carrier CA1 which supports the first pinions P1 in such a manner that the first pinions P1 are allowed to rotate about their axes and turn around the first sun gear S1, and a first ring gear R1 that is in mesh with the first sun gear S1 via the first pinions P1. The first planetary gear unit 26 has a predetermined gear ratio ρ1 of, for example, approximately 0.529. The second planetary gear unit 28 includes a second sun gear S2, second pinions P2, a second carrier CA2 which supports the second pinions P2 in such a manner that the second pinions P2 are allowed to rotate about their axes and turn around the second sun gear S2, and a second ring gear R2 that is in mesh with the second sun gear S2 via the second pinions P2. The second planetary gear unit 28 has a predetermined gear ratio ρ2 of, for example, approximately 0.372. When the number of teeth on the first sun gear S1 is ZS1, the number of the teeth on the first ring gear R1 is ZR1, the number of teeth on the second sun gear S2 is ZS2, and the number of teeth on the second ring gear R2 is ZR2, the gear ratio ρ1 is expressed as ZS1/ZR1, and the gear ratio ρ2 is expressed as ZS2/ZR2.
In the second shift unit 20, the first sun gear S1 and the second sun gear S2 are connected to each other, and selectively connected to the transmitting member 18 via a first clutch C1. Also, the first carrier CA1 and the second ring gear R2 are connected to each other, selectively connected to the case 12 via a second brake B2, and selectively connected to the transmitting member 18 via a third clutch C3. The first ring gear R1 is selectively connected to the case 12 via a first brake B1, and selectively connected to the transmitting member 18 via a second clutch C2. The second carrier CA2 is connected to the output shaft 22. In this way, the second shift unit 20 and the transmitting member 18 are selectively connected to each other via one of the first clutch C1, the second clutch C2 and the third clutch C3 which are used to select the gear of the second shift unit 20. In other words, the first clutch C1, the second clutch C2 and the third clutch C3 are input clutches for the second shift unit 20, and function as application devices that change the state of the power transmission path which extends between the transmitting member 18 and the second shift unit 20, i.e., which extends between the first shift unit 16 (transmitting member 18) and the drive wheels 38. The state of the power transmission path is changed between the power transmittable state in which the drive power is allowed to be transmitted along that power transmission path and the power transmission-interrupted state in which transmission of the drive power along that power transmission path is interrupted. That is, applying at least one of the first clutch C1, the second clutch C2 and the third clutch C3 places the power transmission path in the power transmittable state. Conversely, releasing all the first clutch C1, the second clutch C2, and the third clutch C3 places the power transmission path in the power transmission-interrupted state.
The switching clutch C0, the first clutch C1, the second clutch C2, the third clutch C3 (hereinafter, these clutches will be collectively referred to as “clutches C” when they need not be distinguished from each other), the switching brake B0, the first brake B1, and the second brake B2 (hereinafter, these brakes will be collectively referred to as “brakes B” when they need not be distinguished from each other) are hydraulic friction application devices that are used in existing automatic transmissions for a vehicle. The clutches C may be wet multiple-disc clutches in which a plurality of stacked friction plates are pressed together by a hydraulic actuator, and the brakes B may be band brakes in which one end of one or two bands that are wound around the outer peripheral surface of a rotating drum is pulled tight by a hydraulic actuator. Each hydraulic friction application device selectively connects members, located on both sides of the hydraulic friction application device, to each other.
In the power transmission apparatus 8 structured as described above, the first shift unit 16, which is placed in the fixed shift mode by applying one of the switching clutch C0 and the switching brake B0, and the second shift unit 20, which is a stepped shift unit, place the transmission 30 in the stepped shift mode. On the other hand, the first shift unit 16, which is placed in the continuously variable shift mode by releasing both the switching clutch C0 and the switching brake B0, and the second shift unit 20 place the transmission 30 in the continuously variable shift mode in which the transmission 30 functions as an electric continuously variable transmission.
When the first shift unit 16 is placed in the non-continuously variable shift mode and the transmission 30 functions as a stepped transmission, one of the switching clutch C0 and the switching brake B0 is applied, and the first clutch C1, the second clutch C2, the third clutch C3, the first brake B1, and the second brake B2 are selectively applied based on the combinations shown in the operation chart in
As shown in the operation chart in
As is clear from the above-description and
In the simultaneous gear-shift in which the gear-shift of the first shift unit 16 (one of the switching clutch C0 and the switching brake B0 is released and the other of the switching clutch C0 and the switching brake B0 is applied) and the gear-shift of the second shift unit 20 are performed at the same time, the gear ratio γ0 of the first shift unit 16 is changed by the clutch-to-clutch gear-shift of the first shift unit 16, and the gear ratio γA of the second shift unit 20 is changed by the clutch-to-clutch gear-shift of the second shift unit 20. The gear-shift of the first shift unit 16 may change an engine speed NE in one direction and the gear-shift of the second shift unit 20 may change the engine speed NE in the direction opposite to the direction in which the engine speed NE is changed by the gear-shift of the first shift unit 16. More specifically, for example, the engine speed NE may be decreased by the gear-shift of the first shift unit 16 and, at the same time, the engine speed NE is increased by the gear-shift of the second shift unit 20. Similarly, in the simultaneous switching operation in which switching of the shift mode of the first shift unit 16 between the continuously variable shift mode and the stepped shift mode and the gear-shift of the second shift unit 20 take place at the same time, the gear ratio γ0 of the first shift unit 16 is changed by switching the shift mode of the first shift unit 16 from the continuously variable shift mode to the stepped shift mode, and the gear ratio γA of the second shift unit 20 is changed by the clutch-to-clutch gear-shift of the second shift unit 20. Switching of the shift mode of the first shift unit 16 may change the engine speed NE in one direction and the gear-shift of the second shift unit 20 may change the engine speed NE in the direction opposite to the direction in which the engine speed NE is changed by switching the shift mode of the first shift unit 16. For example, the engine speed NE is decreased by switching the shift mode of the first shift unit 16 and, at the same time, the engine speed NE is increased by the gear-shift of the second shift unit 20. Because the gear ratio γ0 of the first shift unit 16 is changed by switching the shift mode of the first shift unit 16 from the continuously variable shift mode to the stepped shift mode, the shift control in which switching of the shift mode of the first shift unit 16 from the continuously variable shift mode to the stepped shift mode and the gear-shift of the second shift unit 20 take place at the same time may be regarded as the simultaneous gear-shift in which the gear ratio of the first shift unit 16 and the gear ratio of the second shift unit 20 are changed at the same time.
However, when the transmission 30 is made to function as a continuously variable transmission by placing the first shift unit 16 in the continuously variable shift mode, both the switching clutch C0 and the switching brake B0 are released. As a result, the first shift unit 16 functions as a continuously variable shift unit. The second shift unit 20 that is connected in tandem with the first shift unit 16 functions as a forward four-speed stepped shift unit. Thus, the speed of rotation input in the second shift unit 20, that is, the rotational speed of the transmitting member 18 is continuously changed so that the total gear ratio γT is continuously changed although the gear ratio γA of the second shift unit 20 is changed in a stepped manner by automatically selecting a gear from among the forward four gears of the second shift unit 20. As a result, the gear ratio may be continuously changed at the gear M. As a result, the total gear ratio γT, which is achieved by the transmission 30 as a whole, is continuously changed. Thus, when the transmission 30 functions as a continuously variable transmission, both the switching clutch C0 and the switching brake B0 are released and the gear ratio γ0 of the first shift unit 16 is controlled so that the total gear ratio γT is continuously changed although the gear of the second shift unit 20 is selected from first gear of the second shift unit 20, second gear of the second shift unit 20, third gear of the second shift unit 20 and fourth gear of the second shift unit 20 in a stepped manner. As a result, the total gear ratio γT of the transmission 30 as a whole is continuously changed.
Also, three vertical lines Y1, Y2, and Y3 which correspond to the three elements of the power split mechanism 32 that forms the first shift unit 16 represent, in order from left to right, the relative rotational speeds of the sun gear S0 that is regarded as a second rotating element RE2, the carrier CA0 that is regarded as a first rotating element RE1, and the ring gear R0 that is regarded as a third rotating element RE3. The interval between the vertical lines Y1 and Y2, and the interval between the vertical lines Y2 and Y3 are determined based on the gear ratio ρ0 of the planetary gear unit 24. Further, four vertical lines Y4, Y5, Y6, and Y7 for the second shift unit 20 represent, in order from left to right, the relative rotational speeds of the first ring gear R1 which is regarded as a fourth rotating element RE4, the first carrier CA1 and the second ring gear R2 which are connected to each other and which are regarded as a fifth rotating element RE5, the second carrier CA2 which is regarded as a sixth rotating element RE6, and the first sun gear S1 and the second sun gear S2 which are connected to each other and which are regarded as a seventh rotating element RE7. The interval between the vertical lines Y4 and Y5, the interval between the vertical lines Y5 and Y6, and the interval between the vertical lines Y6 and Y7 are determined based on the gear ratio ρ2 of the first planetary gear unit 26 and the gear ratio Σ3 of the second planetary gear unit 28. In the relationships among the intervals between the vertical lines in the collinear diagram, when the interval between the vertical line corresponding to the sun gear and the vertical line corresponding to the carrier is expressed by 1, the interval between the vertical line corresponding to the carrier and the vertical line corresponding to the ring gear is expressed by the gear ratio ρof the planetary gear unit. That is, in the coordinate system for the first shift unit 16, the interval between the vertical lines Y1 and Y2 is set to an interval corresponding to 1, and the interval between the vertical lines Y2 and Y3 is set to an interval corresponding to the gear ratio ρ0. Similarly, in the coordinate system for the second shift unit 20, the interval between the vertical line corresponding to the sun gear and the vertical line corresponding to the carrier is set to an interval corresponding to 1, and the interval between the vertical line corresponding to the carrier and the vertical line corresponding to the ring gear is set to an interval corresponding to the gear ratio ρ, at each of the planetary gear units 26 and 28.
As illustrated in the collinear diagram in
When the switching clutch C0 and the switching brake B0 are both released, the transmission 30 is placed in the continuously variable shift mode (differential mode) in which the first rotating element RE1 to the third rotating element RE3 are allowed to rotated relative to each other. For example, when the transmission 30 is placed in the continuously variable shift mode (differential mode) in which the second rotating element RE2 and the third rotating element RE3 are allowed to rotate relative to each other at different rotational speeds, the rotational speed of the sun gear S0 is represented by the point of intersection of the straight line L0 and the vertical line Y1. When the rotational speed of the sun gear S0 is increased or decreased by controlling the rotational speed of the first electric motor M1, if the rotational speed of the ring gear R0, which depends on the vehicle speed V and which is represented by the point of intersection of the straight line L0 and the vertical line Y3, is substantially constant, the rotational speed of the carrier CA0, which is represented by the point of intersection of the straight line L0 and the vertical line Y2, that is, the engine speed NE, is increased or decreased. When the sun gear S0 and the carrier CA0 are connected to each other by applying the switching clutch C0, the power split mechanism 32 is placed in the non-differential mode in which the three rotating elements RE1, RE2 and RE3 rotate together with each other and the second rotating element RE2 and the third rotating element RE3 are not allowed to rotate at different rotational speeds. Therefore, the straight line L0 matches the horizontal line X2, and the rotating member 18 rotates at the rotational speed equal to the engine speed NE. When the sun gear S0 is connected to the case 12 by applying the switching brake B0, the power split mechanism 32 is placed in the non-differential mode in which the rotation of the second rotating element RE2 is stopped and at least the second rotating element RE2 and the third rotating element RE3 are not allowed to rotate at different rotational speeds. Therefore, the straight line L0 is brought into the state shown in
In the second shift unit 20, the fourth rotating element RE4 is selectively connected to the transmitting member 18 via the second clutch C2, and selectively connected to the case 12 via the first brake B1. The fifth rotating element RE5 is selectively connected to the transmitting member 18 via the third clutch C3, and selectively connected to the case 12 via the second brake B2. The sixth rotating element RE6 is connected to the output shaft 22, and selectively connected the transmitting member 18 via the first clutch C11.
When the switching clutch C0, the first clutch C1 and the second brake B2 are applied, first gear is selected. As illustrated in
Various signals are transmitted to the electronic control unit 40 from various sensors and switches. These signals include a signal indicating the engine coolant temperature TEMPW, a signal indicating the shift position PSH, a signal indicating the engine speed NE which is the rotational speed of the engine 10, a signal indicating the gear ratio combination setting value, a signal indicating a command to select the M-mode (manual shift cruise mode), a signal indicating operation of an air-conditioner, a signal indicating the vehicle speed V that corresponds to the rotational speed NOUT of the output shaft 22, a signal indicating the temperature of the hydraulic fluid in the second shift unit 20, a signal indicating operation of an emergency brake, a signal indicating operation of a footbrake, a signal indicating the catalyst temperature, a signal indicating the accelerator depression amount θACC that corresponds to the operation amount of an accelerator pedal, a signal indicating the cam angle, a signal indicating snow mode setting, a signal indicating the longitudinal acceleration G of the vehicle, a signal indicating auto-cruise running, a signal indicating the vehicle weight, signals indicating the wheel speeds, a signal indicating whether a stepped shift mode selection switch, which is used to place the first shift unit 16 (power split mechanism 32) in the stepped shift mode (locked mode) to have the transmission 30 function as a stepped shift unit, has been operated, a signal indicating whether a continuously variable shift mode selection switch, which is used to place the first shift unit 16 (power split mechanism 32) in the continuously variable shift mode (differential mode) to have the transmission 30 function as a continuously variable transmission, has been operated, a signal indicating the rotational speed NM1 of the first electric motor M1 (hereinafter, simply referred to as “first electric motor rotational speed NM1”), a signal indicating the rotational speed NM2 of the second electric motor M2 (hereinafter, simply referred to as “second electric motor rotational speed NM2”), and a signal indicating the state of charge (SOC) of an electricity storage unit 62 (see
The electronic control unit 40 transmits various control signals to an engine output control apparatus 44 (see
When the switching control unit 70 determines that the vehicle condition indicated by the required output torque TOUT and the vehicle speed V is within the stepped shift control range in
When the switching control unit 70 determines that the vehicle condition indicated by the required output torque TOUT and the vehicle speed V is within the continuously variable shift control range in
The hybrid control unit 72 shown in
The hybrid control unit 72 executes the continuously variable shift control with the gear of the second shift unit 20 taken into account to improve the power performance, the fuel efficiency, and the like. During such hybrid control, the first shift unit 16 functions as an electric continuously variable shift unit to coordinate the engine speed NE, which is set to operate the engine 10 in the efficient operation range, and the rotational speed of the transmitting member 18, which is set based on the vehicle speed V and the gear of the second shift unit 20. That is, the hybrid control unit 72 sets the target value for the total gear ratio γT of the transmission 30 so that the engine 10 operates according to the optimum fuel efficiency curve (fuel efficiency map, relational diagram). The optimum fuel efficiency curve is empirically determined in advance in a two-dimension coordinate system that uses the engine speed NE and the torque TE output from the engine 10 (engine torque TE) as parameters so that high drivability and high fuel efficiency are achieved when the vehicle is driven in the continuously variable shift mode. The optimum fuel efficiency curve is stored in the storage unit 68. For example, the hybrid control unit 72 sets the target value for the total gear ratio γT of the transmission 30 so that the engine torque TE and the engine speed NE, at which the drive power output from the engine 10 matches the target drive power (total target drive power, or required drive power), are achieved. Then, the hybrid control unit 72 controls the gear ratio γ0 of the first shift unit 16 with the gear of the transmission 30 taken into account so that the target drive power is obtained, thereby controlling the total gear ratio γT within a range, for example, from 0.5 to 13, in which the total gear ratio γT is allowed to be changed. In this case, the hybrid control unit 72 supplies the electric energy generated by the first electric motor M1 to the electricity storage unit 62 and the second electric motor M2 via an inverter 60. Accordingly, the main portion of the drive power generated by the engine 10 is mechanically transmitted to the transmitting member 18, while part of the drive power generated by the engine 10 is consumed by the first electric motor M1 to generate electric power, that is, part of the drive power generated by the engine 10 is converted into electric energy at the first electric motor M1. The electric energy is supplied to the second electric motor M2 via the inverter 60. The electric energy is used to drive the second electric motor M2, and the drive power generated by the second electric motor M2 is transmitted to the transmitting member 18. The devices related to the process from generation of the electric energy to consumption of the electric energy in the second electric motor M2 constitute an electric path in which part of the power output from the engine 10 is converted into the electric energy, and the electric energy is converted to the mechanical energy.
The hybrid control unit 72 makes the engine output control unit 44 execute the throttle control, namely, open or close the electronically-controlled throttle valve 52 using the throttle actuator 54. Also, the hybrid control unit 72 makes the engine output control unit execute the fuel injection control, namely, control the amount of fuel injected from the fuel injection device 56 and the fuel injection timing. In addition, the hybrid control unit 72 makes the engine output control unit 44 execute the ignition timing control, that is, control the timing of ignition performed by the ignition device 58, for example, an igniter. The hybrid control unit 72 makes the engine output control unit 44 output at least one of commands related to the throttle control, the fuel injection control, and the ignition control, thereby executing the output control over the engine 10 to obtain the required drive power. The engine output control unit 44 executes the engine torque control according to commands from the hybrid control unit 72. More specifically, the engine output control unit 44 executes the throttle control, that is, opens or closes the electronically-controlled throttle valve 52 using the throttle actuator 54, executes the fuel injection control, that is, controls the fuel injection performed by the fuel injection device 56, and executes the ignition timing control, that is, controls the timing of ignition performed by the ignition device 58 such as an igniter.
The hybrid control unit 72 allows the vehicle to move using the drive power generated by the motor with the electric CVT function (differential function) of the first shift unit 16, even if the engine 10 is at a standstill or idling. A solid line E in
When the vehicle is driven in the motor-power cruise mode, in order to suppress dragging of the engine 10 which is at a standstill to improve the fuel efficiency, the hybrid control unit 72 may control the first electric motor rotational speed NM1 to a negative rotational speed, for example, an idle speed, with the electric CVT function (differential function) of the first shift mode 16 and maintain the engine speed NE at substantially zero, if necessary, with the differential function of the first shift unit 16 that functions as a differential unit.
Even when the vehicle is driven in the engine-power cruise mode, the hybrid control unit 72 is able to perform so-called torque-assist operation to complement the drive power generated by the engine 10, by supplying the second electric motor M2 with at least one of the electric energy from the first electric motor M1 and the electric energy from the electricity storage unit 62 via the electric path and then driving the second electric motor M2 using the electric energy to supply the torque to the drive wheels 38. Therefore, the term “engine-power cruise” in the first embodiment of the invention also includes the situation where the vehicle is driven by the drive power from the engine and the drive power from the motor.
Also, the hybrid control unit 72 is able to maintain the engine speed NE at a substantially constant speed or control the engine speed NE to a desired speed by controlling at least one of the first electric motor rotational speed NM1 the second electric motor rotational speed NM2 with the electric CVT function of the first shift unit 16, regardless of whether the vehicle is at a standstill or moving. For example, as is clear from the shift diagram in
The stepped shift control unit 74 shown in
The above-described shift diagram, switching diagram, drive power source switching diagram or the like may be stored in the form of a determination expression for comparing the actual vehicle speed V with the reference vehicle speed V1 and a determination expression for comparing the output torque TOUT with the reference output torque TOUT1, instead of in the form of a map. For example, in this case, the switching control unit 70 determines, for example, whether the vehicle state, for example, the actual vehicle speed V exceeds the reference vehicle speed V1. If it is determined that the actual vehicle speed V exceeds the reference vehicle speed V1, the switching control unit 70 places the transmission 30 in the stepped shift mode by applying the switching clutch C0 or the switching brake B0. Also, the switching control unit 70 determines whether the vehicle state, for example, the output torque TOUT from the second shift unit 20 exceeds the reference output torque TOUT1. If it is determined that the output torque TOUT from the second shift unit 20 exceeds the reference output torque TOUT1, the switching control unit 70 places the transmission 30 in the stepped shift mode by applying the switching clutch C0 or the switching brake B0.
As described above, the ordinate axis in
As shown in
In the transmission 30 according to the first embodiment of the invention, forward seven gears are set in order to reduce the difference between the gear ratios of the adjacent gears (close-ratio) and increase the gear ratio width (gear ratio of the lowest gear/gear ratio of the highest gear). Therefore, in the stepped shift control in which the total gear ratio γT of the transmission 30 is changed in a stepped manner, the gear-shift of the first shift unit 16 (releasing one of the switching clutch C0 and the switching brake B0, and applying the other of the switching clutch C0 and the switching brake B0) and the gear-shift of the second shift unit 20 may be performed at the same time, that is, the simultaneous gear-shift may take place. As described above, when the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time, the gear ratio γ0 of the first shift unit 16 is changed by the clutch-to-clutch gear-shift of the first shift unit 16, and the gear ratio γA of the second shift unit 20 is changed by the clutch-to-clutch gear-shift of the second shift unit 20. In this case, the gear ratio γ0 of the first shift unit 16 and the gear ratio γA of the second shift unit 20 may change in the opposite directions. In other words, in the simultaneous gear-shift in which the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time, the gear-shift of the first shift unit 16 changes the engine speed NE in one direction and the gear-shift of the second shift unit 20 changes the engine speed NE in the direction opposite to the direction in which the engine speed NE is changed by the gear-shift of the first shift unit 16. For example, the engine speed NE is decreased by the gear-shift of the first shift unit 16 and, at the same time, the engine speed NE is increased by the gear-shift of the second shift unit 20. For example, in the gear-shift from second gear 2nd to third gear 3rd shown in
In order to suppress such shift shock, in the simultaneous gear-shift which is performed under the control executed by the stepped shift control unit 74 and in which the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time, the hybrid control unit 72 included in the electronic control unit 40 executes the supplemental control with the use of at least one of the first electric motor M1 and the second electric motor M2. The supplemental control is executed in order to appropriately maintain the characteristic control (shift control) over the first shift unit 16 and the second shift unit 20 executed with the use of the hydraulic friction application devices, that is, the brakes B and the clutches C.
In order to execute the supplemental control, as shown in
When the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time and the gear ratio γ0 of the first shift unit 16 and the gear ratio γA of the second shift unit 20 change in the opposite directions, that is, when both the simultaneous gear-shift determination unit 76 and the gear ratio change direction determination unit 78 make affirmative determinations, the hybrid control unit 72 controls at least one of the timing at which the inertia phase of the gear-shift of the first shift unit 16 is started and the timing at which the inertia phase of the gear-shift of the second shift unit 20 is started with the use of the electric motor M. More specifically, the control for advancing the timing at which the inertia phase of the gear-shift of the second shift unit 20 is started with respect to the timing at which the inertia phase of the gear-shift of the first shift unit 10 is started is executed with the use of at least one of the first electric motor M1 and the second electric motor M2. Alternatively, the control for restricting start of the inertia phase of the gear-shift of the first shift unit 16 is executed with the use of at least one of the first electric motor M1 and the second electric motor M2, in other words, the control for restricting the start of the inertia phase of the gear-shift of the first shift unit 16 is executed to retard the timing at which the inertia phase of the gear-shift of the first shift unit 16 is started with respect to the timing at which the inertia phase of the gear-shift of the second shift unit 20 is started. That is, when the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time and the gear ratio γ0 of the first shift unit 16 and the gear ratio γA of the second shift unit 20 are changed in the opposite directions, at least the control for retarding the timing at which the inertia phase of the gear-shift of the first shift unit 16 is started with respect to the timing at which the inertia phase of the gear-shift of the second shift unit 20 is started is executed.
When the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time and the gear ratio γ0 of the first shift unit 16 and the gear ratio γA of the second shift unit 20 are changed in the opposite directions, that is, when both the simultaneous gear-shift determination unit 76 and the gear ratio change direction determination unit 78 make affirmative determinations, the hybrid control unit 72 controls at least one of the timing at which the inertia phase of the gear-shift of the first shift unit 16 is completed and the timing at which the inertia phase of the gear-shift of the second shift unit 20 is completed with the use of the electric motor M. More specifically, the hybrid control unit 72 executes the control for advancing the timing at which the inertia phase of the gear-shift of the first shift unit 16 is completed with respect to the timing at which the inertia phase of the gear-shift of the second shift unit 20 is completed with the use of at least one of the first electric motor M1 and the second electric motor M2. Alternatively, the hybrid control unit 72 executes the control for restricting completion of the inertia phase of the gear-shift of the second shift unit 20 with the use of at least one of the first electric motor M1 and the second electric motor M2 during the gear-shift of the first shift unit 16, that is, the hybrid control unit 72 executes the control for suppressing completion of the inertia phase of the gear-shift of the second shift unit 20 to retard the timing at which the inertia phase of the gear-shift of the second shift unit 20 is completed with respect to the timing at which the inertia phase of the gear-shift of the first shift unit 10 is completed. That is, when the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time and the gear ratio γ0 of the first shift unit 16 and the gear ratio γA of the second shift unit 20 are changed in the opposite directions, the hybrid control unit 72 executes the control for retarding the timing at which the inertia phase of the gear-shift of the second shift unit 20 is completed with respect to the timing at which the inertia phase of the gear-shift of the first shift unit 16 is completed.
When both the simultaneous gear-shift determination unit 76 and the gear ratio change direction determination unit 78 make affirmative determinations, the hybrid control unit 72 executes the control so that the inertia phase of the gear-shift of the first shift unit 16 is started and completed in the period from when the inertia phase of the gear-shift of the second shift unit 20 is started until when it is completed. That is, the hybrid control unit 72 executes the control for advancing the timing at which the inertia phase of the gear-shift of the second shift unit 20 is started with respect to the timing at which the inertia phase of the gear-shift of the first shift unit 16 is started or for retarding the timing at which the inertia phase of the gear-shift of the first shift unit 16 is started with respect to the timing at which the inertia phase of the gear-shift of the second shift unit 20 is started. In addition, the hybrid control unit 72 executes the control for advancing the timing at which the inertia phase of the gear-shift of the first shift unit 16 is completed with respect to the timing at which the inertia phase of the gear-shift of the second shift unit 20 is completed, or for restricting completion of the inertia phase of the gear-shift of the second shift unit 20 to retard the timing at which the inertia phase of the gear-shift of the second shift unit 20 is completed with respect to the timing at which the inertia phase of the gear-shift of the first shift unit 16 is completed. In this way, the gear-shift of the first shift unit 16 is started and completed in the period from when the gear-shift of the second shift unit 20 is started until when it is completed.
When both the simultaneous gear-shift determination unit 76 and the gear ratio change direction determination unit 78 make affirmative determinations, the hybrid control unit 7 switches the shift mode of the first shift unit 16 between the continuously variable shift mode and the stepped shift mode in the period from when the inertia phase of the gear-shift of the second shift unit 20 is started until when it is completed. That is, the hybrid control unit 72 executes the control for advancing the timing at which the inertia phase of the gear-shift of the second shift unit 20 is started with respect to the timing at which switching of the shift mode of the first shift unit 16 is actually started or for retarding the timing at which switching of the shift mode of the first shift unit 16 is actually started with respect to the timing at which the inertia phase of the gear-shift of the second shift unit 20 is started. In addition, the hybrid control unit 72 executes the control for advancing the timing at which switching of the shift mode of the first shift unit 16 is actually completed with respect to the timing at which the inertia phase of the gear-shift of the second shift unit 20 is completed, or for restricting completion of the inertia phase of the gear-shift of the second shift unit 20 to retard the timing at which the inertia phase of the gear-shift of the second shift unit 20 is completed with respect to the timing at which switching of the shift mode of the first shift unit 16 is actually completed.
The first electric motor M1 is connected to the second rotating element RE2 (sun gear S0) of the first shift unit 16, of which the rotational speed changes in accordance with the gear-shift of the first shift unit 16. The hybrid control unit 72 controls the rotation of the second rotating element RE2 with the use of the first electric motor M1, thereby controlling the inertia phase of the gear-shift of the first shift unit 16. The second electric motor M2 is connected to the third rotating element RE3 (transmitting member 18) of the second shift unit 20, of which the rotational speed changes in accordance with the gear-shift of the second shift unit 20. The hybrid control unit 72 controls the rotation of the third rotating element RE3 with the use of the second electric motor M2, thereby controlling the inertia phase of the gear-shift of the second shift unit 20.
Preferably, the transitional control with the use of the first electric motor M1 during the gear-shift is executed in a feedback manner based on the speed of rotation input in the second shift unit 20. Alternatively, the learning control may be applied to control the hydraulic pressures that are supplied to the actuators (brakes B, clutches C), especially, the actuator that should be released or the actuator that should be applied based on the progress of the preceding gear-shift.
When both the simultaneous gear-shift determination unit 76 and the gear ratio change direction determination unit 78 make affirmative determinations, the hybrid control unit 72 executes the control with the use of at least one of the first electric motor M1 and the second electric motor M2 so that the direction in which the rotational speed NE of the engine 10 is changed is maintained constant throughout the gear-shift. As described above with reference to
In step (hereinafter, simply referred to as “S”) 1 that corresponds to the operations of the simultaneous gear-shift determination unit 76 and the gear ratio change direction determination unit 78, it is determined whether a command to perform simultaneous gear-shift, in which the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time and the gear ratio γ0 of the first shift unit 16 and the gear ratio γA of the second shift unit 20 change in the opposite directions, has been issued. If a negative determination is made in S1, the routine ends. On the other hand, if an affirmative determination is made in S1, S2 and the following steps are executed. The state at time t1 in
In S2, the gear-shift of the transmission 30 is started. That is, the control for decreasing the hydraulic pressure to release the second brake B2 is started and the control for raising the hydraulic pressure to apply the first brake B1 is started in the second shift unit 20. In addition, the control for raising the hydraulic pressure to apply the switching clutch C0 is started in the first shift unit 16 in order to maintain the favorable response of the gear-shift to the control. The state at time t2 in
Next, in S3, the control for decreasing the hydraulic pressure that is supplied to the switching brake B0 to a predetermined first hydraulic pressure is executed over the first shift unit 16. The first hydraulic pressure is set in advance so that slippage of the switching brake B0 does not occur. In this case, the control is executed with the use of the first electric motor M1 so that the rotational speed of the sun gear S0 of the first shift unit 16 is brought to zero in order not to start the inertia phase of the gear-shift of the first shift unit 16.
Next, in S4, it is determined whether the rotational speed of the input shaft of the second shift unit 20 is changed by the gear-shift of the second shift unit 20. That is, it is determined whether the inertia phase of the gear-shift of the second shift unit 20 has been started. The state at time t3 in
In S6, the control for further decreasing the hydraulic pressure that is supplied to the switching brake B0 is executed and the control for increasing the hydraulic pressure that is supplied to the switching clutch C0 is executed. Thus, the gear-shift of the first shift unit 16 is actually started. Then, in S7, start of the inertia phase of the gear-shift of the first shift unit 16 is permitted. In other words, restriction on start of the inertia phase of the gear-shift of the first shift unit 16 is removed.
In S8, it is determined whether the inertia phase of the gear-shift of the first shift unit 16 has been started. If a negative determination is made in S8 and an affirmative determination is not made in S8 within a predetermined period, the inertia phase of the gear-shift of the first shift unit 16 is forcibly started by controlling the rotation of the second rotating element RE2 of the first shift unit 16 with the use of the first electric motor M1 (by increasing the rotational speed of the input shaft of the first shift unit 16). After completion of S9, S10 and the following steps are executed. On the other hand, if an affirmative determination is made in S8, S10 and the following steps are executed after completion of S8. The state at time t5 in
In S10, it is determined whether the inertia phase of the gear-shift of the first shift unit 16 has been completed. If an affirmative determination is made in S10, completion of the inertia phase of the gear-shift of the second shift unit 20 is permitted. In other words, the routine ends after restriction on completion of the inertia phase of the gear-shift of the second shift unit 20 is removed. The state at time t7 in
If a negative determination is made in S10, in S12, forcible completion of the inertia phase of the gear-shift of the first shift unit 16 is started by controlling the rotation of the second rotating element RE2 of the first shift unit 16 with the use of the first electric motor M1 (by increasing the speed of rotation input in the first shift unit 16). The state at time t6 in
S3 to S5 and S7 to S13 in the control routine correspond to the operation of the hybrid control unit 72, and S2, S3 and S6 in the control routine correspond to the operation of the stepped shift control unit 74.
As described above, according to the first embodiment of the invention, the vehicle power transmission apparatus 8 includes the first shift unit 16, the second shift unit 20, and at least one electric motor M that is connected to the rotating element of the first shift unit 16 or the rotating element of the second shift unit 20 so that the rotational speed of the first electric motor M changes in accordance with the gear-shift of the first shift unit 16 or the gear-shift of the second shift unit 20, and the control unit. When the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time and the gear ratio γ0 of the first shift unit 16 and the gear ratio γA of the second shift unit 20 change in the opposite directions, at least one of the timing at which the inertia phase of the gear-shift of the first shift unit 16 is started and the timing at which the inertia phase of the gear-shift of the second shift unit 29 is started is controlled with the use of the electric motor M. In the simultaneous gear-shift of the first shift unit 16 and the second shift unit 20, the gear-shift of one of the first shift unit 16 and the second shift unit 20 is started and completed in the period from when the gear-shift of the other of the first shift unit 16 and the second shift unit is started until when it is completed. In this way, it is possible to smoothly shift gears. That is, it is possible to provide the vehicle power transmission apparatus 8 with which occurrence of shift shock is effectively suppressed.
Also, because the control is executed with the use of the electric motor M so that the timing at which the inertia phase of the gear shift of one of the first shift unit 16 and the second shift unit 20 is started is advanced with respect to the timing at which the inertia phase of the gear-shift of the other of the first shift unit 16 and the second shift unit 20 is started, it is possible to appropriately start and complete the inertia phase of the gear-shift of the other of the first shift unit 16 and the second shift unit 20 in the period from when the inertia phase of the gear-shift of the one of the first shift unit 16 and the second shift unit 20 is started until when it is completed.
The power transmission apparatus 8 includes the first electric motor M1 that is connected to the rotating element RE2 of the first shift unit 16, of which the rotational speed changes in accordance with the gear-shift of the first shift unit 16, and the second electric motor M2 that is connected to the rotating element RE3 of the second shift unit 20, of which the rotational speed changes in accordance with the gear-shift of the second shift unit 20. In the power transmission apparatus 8, during the gear-shift of one of the first shift unit 16 and the second shift unit 20, the timing at which the inertia phase of the gear-shift of the other of the first shift unit 16 and the second shift unit 20 is started is controlled with the use of the electric motor M that is connected to the rotating element that relates to the gear-shift of the other of the first shift unit 16 and the second shift unit 20. Therefore, when the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time, in the period from when the gear-shift of one of the first shift unit 16 and the second shift unit 20 is started until when the gear-shift is completed, it is possible to start and complete the gear-shift of the other of the first shift unit 16 and the second shift unit 20 in a practical manner.
When the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time and the gear ratio γ0 of the first shift unit 16 and the gear ratio γA of the second shift unit 20 are changed in the opposite directions, at least one of the timing at which the inertia phase of the gear-shift of the first shift unit 16 is completed and the timing at which the inertia phase of the gear-shift of the second shift unit 20 is completed is controlled with the use of the electric motor M. Therefore, when the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time, in the period from when the gear-shift of one of the first shift unit 16 and the second shift unit 20 is started until when the gear-shift is completed, it is possible to appropriately start and complete the gear-shift of the other of the first shift unit 16 and the second shift unit 20.
When the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time and the gear ratio γ0 of the first shift unit 16 and the gear ratio γA of the second shift unit 20 are changed in the opposite directions, in the period from when the gear-shift of one of the first shift unit 16 and the second shift unit 20 is started until when the gear-shift is completed, start of the inertia phase of the gear-shift of the other of the first shift unit 16 and the second shift unit 20 is restricted with the use of the electric motor M. Therefore, when the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time, in the period from when the gear-shift of one of the first shift unit 16 and the second shift unit 20 is started until when the gear-shift is completed, the gear-shift of the other of the first shift unit 16 and the second shift unit 20 is started and completed. In this way, it is possible to smoothly shift gears. That is, it is possible to provide the power transmission apparatus 8 for a vehicle with which occurrence of shift shock is appropriately suppressed.
In addition, the control is executed so that the timing at which the inertia phase of the gear-shift of one of the first shift unit 16 and the second shift unit 20 is started is retarded with respect to the timing at which the inertia phase of the gear-shift of the other of the first shift unit 16 and the second shift unit 20 is started. Therefore, when the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time, in the period from when the gear-shift of one of the first shift unit 16 and the second shift unit 20 is started until when the gear-shift is completed, it is possible to appropriately start and complete the gear-shift of the other of the first shift unit 16 and the second shift unit 20.
When the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time and the gear ratio γ0 of the first shift unit 16 and the gear ratio γA of the second shift unit 20 are changed in the opposite directions, at least one of the timing at which the inertia phase of the gear-shift of the first shift unit 16 is completed and the timing at which the inertia phase of the gear-shift of the second shift unit 20 is completed is restricted with the use of the electric motor M. Therefore, when the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time, in the period from when the gear-shift of one of the first shift unit 16 and the second shift unit 20 is started until when the gear-shift is completed, it is possible to appropriately start and complete the gear-shift of the other of the first shift unit 16 and the second shift unit 20.
The characteristics of the first shift unit 16 and the second shift unit 20 are controlled with the use of the brakes B and the clutches C that are the hydraulic friction application devices, and the supplemental control is executed with the use of the electric motor M to maintain the characteristics. Therefore, it is possible to effectively suppress occurrence of shift shock in the transmission that is formed of the first shift unit 16 that has a practical configuration and the second shift unit 20.
Also, the first shift unit 16 is electrically shifted between the continuously variable shift mode in which the first shift unit 16 is able to perform the electric continuously variable shift operation and the stepped shift mode in which the first shift unit 16 does not perform the continuously variable shift operation. Therefore, in the transmission that includes the first shift unit 16, which serves as an electric shift unit, it is possible to effectively suppress occurrence of shift shock.
The control is executed so that the inertia phase of the gear-shift of the first shift unit 16 is started and completed in the period from when the inertia phase of the gear-shift of the second shift unit 20 is started until when the inertia phase of the gear-shift of the second shift unit 20 is completed. Therefore, it is possible to effectively suppress occurrence of shift shock in a practical manner.
The shift mode of the first shift unit 16 is switched between the continuously variable shift mode and the stepped shift mode in the period from when the inertia phase of the gear-shift of the second shift unit 20 is started until when it is completed. Therefore, it is possible to suppress occurrence of shift shock in a practical manner.
The first electric motor M1 is used to control the rotational speed NE of the engine 10. Therefore, in the simultaneous gear-shift in which the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time, the manner in which the rotational speed of the engine 10 is changed is controlled with the use of the engine 10. Therefore, it is possible to suppress occurrence of shift shock in a practical manner.
When the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20 are performed at the same time and the gear ratio γ0 of the first shift unit 16 and the gear ratio γA of the second shift unit 20 are changed in the opposite directions, the control is executed with the use of the electric motor M so that the direction in which the rotational speed NE of the engine 10 is changed is maintained constant throughout the gear-shift. Therefore, it is possible to effectively suppress occurrence of shift shock.
Also, the rotation of the electric motor M is restricted based on a change in the speed of rotation input in the second shift unit 20 according to a predetermined relationship. Therefore, it is possible to suppress occurrence of shift shock in a practical manner.
In addition, the torque-down control is executed over the engine 10 during a phase in which the rotational speed NE of the engine 10 is changed in accordance with at least one of the gear-shift of the first shift unit 16 and the gear-shift of the second shift unit 20. Accordingly, it is possible to suppress an abrupt change in the engine speed NE due to the gear-shift, thereby more smoothly shift gears.
The second shift unit 20 is a stepped shift unit that selects one of multiple gears in accordance with application/release states of the multiple friction application devices, that is, the brakes B and the clutches C. In the second shift unit 20, one of the multiple friction application devices is applied and another one of the multiple friction application devices is released, that is, a so-called clutch-to-clutch gear-shift is performed. Therefore, it is possible to effectively suppress occurrence of shift shock in the transmission that includes the stepped shift unit which has a practical configuration.
In addition, at least one of the timing at which the inertia phase of each of the first shift unit 16 and the second shift unit 20 is started and the timing at which the inertia phase of each of the first shift unit 16 and the second shift unit 20 is completed is ensured by the above-described control. Therefore, it is possible to smoothly shift gears, thereby reducing the time required to complete the entire gear-shift.
Next, a second embodiment of the invention will be described. In the description below, the same reference numerals will be assigned to the portions that are the same as those in the first embodiment of the invention. The portions that are the same as those in the first embodiment of the invention will not be described below.
As shown in
In the thus structured power transmission apparatus 90, a transmission 100 is formed of the first shift unit 16 and the second shift unit 94. In the transmission 100, as shown in the operation chart in
When the transmission 100 serves as a stepped transmission, one of the gears shown in
On the other hand, when the transmission 100 functions as a continuously variable transmission, both the switching clutch C0 and the switching brake B0 are released. As a result, the first shift unit 16 functions as a continuously variable shift unit. The second shift unit 94 that is connected in tandem with the first shift unit 16 functions as a forward four-speed stepped shift unit. The rotational speed of the transmitting member 18, that is, the speed of rotation input to the second shift unit 94, which is at one of first gear of the second shift unit 94, second gear of the second shift unit 94, third gear of the second shift unit 94, and fourth gear of the second shift unit 94, is continuously changed so that gear ratio of each gear is allowed to change continuously. Accordingly, the gears are shifted while the gear ratio is continuously changed. As a result, the transmission 100 as a whole is placed in the continuously variable shift mode, and the total gear ratio γT, which is achieved by the transmission 100 as a while, is continuously changed.
Four vertical lines Y4, Y5, Y6 and Y7 for the second shift unit 94 in
As shown in
In the thus structured power transmission apparatus 90 (transmission 100) according to the second embodiment of the invention, as shown in
According to the second embodiment of the invention, the power split mechanism 32 and the second shift unit 94 are not provided on the same axis, unlike the power transmission apparatus 8 in
While the embodiments of the invention have been described with reference to the accompanying drawings, the invention may be implemented in various other embodiments.
For example, in the embodiments of the invention described with reference to the flowchart in
In the embodiments of the invention described above, the invention is applied to the transmission 30 that includes the first shift unit 16 and the second shift unit 20 and the transmission 100 that includes the first shift unit 16 and the second shift unit 94, the second shift units 20 and 94 being stepped transmissions. However, application of the invention is not limited to the transmission that includes the first shift unit and the second shift unit. The invention may be applied to vehicle power transmission apparatuses that include a first shift unit, a second shift unit, and at least one electric motor that is connected to a rotating element of the first shift unit or an rotating element of the second shift unit so that the rotational speed of the electric motor changes in accordance with the gear-shift of the first shift unit or the gear-shift of the second shift unit.
In the power split mechanism 32 according to the embodiments of the invention, the carrier CA0 is connected to the engine 10, the first sun gear S0 is connected to the first electric motor M1, and the ring gear R0 is connected to the transmitting member 18. However, the manner in which these elements are connected to each other is not limited to this. Each of the engine 10, the first electric motor M1, and the transmitting member 18 may be connected to any one of the three elements CA0, S0 and R0 of the first planetary gear unit 24.
In the embodiments of the invention described above, the engine 10 is directly connected to the input shaft 14. Alternatively, the engine 10 may be operatively connected to the input shaft 14 via, for example, a gear, a transmission chain, or a transmission belt. Further, the engine 10 and the input shaft 14 need not be provided on the same axis. In the second embodiment of the invention in
1 The hydraulic friction application devices in the embodiments of the invention described above such as the switching clutches C0 and the switching brakes B0 may be formed of powder application devices such as powder clutches, electromagnetically-controlled application devices such as electromagnetically-controlled clutches or mechanical application devices such as mesh-type dog clutches.
In the embodiments of the invention described above, the second electric motor M2 is connected to the transmitting member 18. Alternatively, the second electric motor M2 may be connected to the output shaft 22. Further alternatively, the second electric motor M2 may be connected to a rotating member in the second shift unit 20 or 94.
The power split mechanism 32 that serves as a differential mechanism in the embodiments of the invention described above may be a differential gear unit that includes pinions which are rotated by the engine 10 and a pair of bevel gears that are in mesh with the pinions and that are operatively connected to the first electric motor M1 and the second electric motor M2.
The power split mechanism 32 in the embodiments of the invention is formed of one set of planetary gear unit. Alternatively, the power split mechanism 32 may be formed of two or more sets of planetary gear units, and function as three or more speed gear-shift unit in the non-differential mode (fixed shift mode).
The invention may be implemented in various other embodiments within the scope of the invention.
While the invention has been described with reference to example embodiments thereof, it is to be understood that the invention is not limited to the example embodiments or constructions. To the contrary, the invention is intended to cover various modifications and equivalent arrangements. In addition, while the various elements of the example embodiments are shown in various combinations and configurations, which are example, other combinations and configurations, including more, less or only a single elements, are also within the scope of the invention.
Number | Date | Country | Kind |
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2007-326399 | Dec 2007 | JP | national |