1. Field of the Invention
This invention relates to a power transmission apparatus for transmitting the turning effort, or in particular, to a power transmission apparatus suitably applicable to a compressor of an automotive air conditioning system.
2. Description of the Related Art
A power transmission apparatus including a pulley and a hub for transmitting the power to a compressor, in which the hub is screwed to the rotary shaft of the compressor, is disclosed in Japanese Unexamined Patent Publication No. 2006-153258. The power transmission apparatus of this type includes a hub-side torque limiter for protecting the belt or the like from seizing of the compressor. This power transmission apparatus is configured so that excessive torque is converted by the screwed structure of the hub and the rotary shaft into an excessive axial force which breaks the fragile part of the torque limiter. Also, in the power transmission apparatus disclosed in Japanese Unexamined Patent Publication No. 2006-153258, surface treatment is conducted or an oil or like is coated on the threaded portion in order to stabilize the operation of the torque limiter by keeping a constant friction coefficient of the threaded portion. For this reason, this power transmission apparatus further includes a seal means to prevent the intrusion of moisture or dust into the threaded portion from outside, to suppress the outflow or evaporation of the oil or the like and also to prevent corrosion of the forward end portion of the rotary shaft.
The seal means 500 of the conventional power transmission apparatus shown in
This invention has been achieved in view of the problem of the prior art described above, and the object thereof is to provide a power transmission apparatus which is coupled by being screwed to the rotary shaft of a rotary machine and in which the reliability of sealing in the screwed coupling is improved.
This invention provides a power transmission apparatus described in each claim appended hereto as a technical means for solving the problem described above.
According to a first aspect of the invention, there is provided a power transmission apparatus comprising a pulley (1) mounted rotatably on a casing (7) of a rotary machine having a rotary shaft (4), the rotary shaft (4) including an externally threaded portion (4b) formed on the part projecting out of the casing (7) of the rotary machine, and a hub (2) coupled to the pulley (1) in such a manner as to transmit the torque to the pulley (1), the hub (2) including a hub center hole (23c) having an internally threaded portion (23f) formed along the axis of the hub, and wherein the internally threaded portion (23f) is screwed to the externally threaded portion (4b) of the rotary shaft (4) and thus coupled to the rotary shaft (4), the apparatus further comprising a seal member (5) for sealing the hub center hole (23c), the seal member (5) including a bottomed cylindrical fixed portion (5b) having a fitting hole (5a) fitted on the forward end portion (4a) of the rotary shaft (4) and a flange portion (5c) extending radially from the fixed portion (5b) to form, with the hub (2), a contact seal portion surrounding the hub center hole (23c). As a result, the contact seal portion is formed by the flange portion (5c) and the hub (2), and the seal member (5) is fitted on the rotary shaft (4) by the fixed portion (5b). Even in the case where the fixed portion (5b) is damaged at the time of pressure fitting, the sealability against the hub center hole (23c) is not adversely affected, thereby providing a reliable seal structure.
According to a second aspect of the invention, there is provided a power transmission apparatus, wherein the flange portion (5c) of the seal member (5) is in contact with the end surface (23h) of the hub (2) to which the hub center hole (23c) is open, so that the seal portion is formed. As a result, the contact seal portion can be formed by way of a simple structure of both the hub (2) and the seal member (5), thereby providing an inexpensive, reliable seal structure.
According to a third aspect of the invention, there is provided a power transmission apparatus, wherein at least one annular labyrinth groove is preferably formed on the surface (5d) of the flange portion (5c) forming the contact seal portion or the end surface (23h) of the hub, thereby providing a higher sealability.
According to a fourth aspect of the invention, there is provided a power transmission apparatus, wherein the flange portion (5c) is tilted in such a manner that the outer peripheral edge of the flange portion (5c) of the seal member (5) first comes into contact with the end surface (23h) of the hub (2) before fitting the seal member (5) at the forward end portion (4a) of the rotary shaft (4). Thus, a seal structure is realized which takes positive advantage of the elastic displacement of the flange portion (5c). As a result, the contact pressure of the contact seal portion is improved and the range in which dimensional errors of the seal member (5) and the hub (2) can be absorbed is increased, thereby achieving a higher sealability.
According to a fifth aspect of the invention, there is provided a power transmission apparatus, wherein the flange portion (5c) of the seal member (5) includes a cylindrical portion (5e) extending in the axial direction on the outer peripheral edge portion of the flange portion (5c), wherein the hub (2) includes an outer peripheral surface extending in the axial direction from the outer peripheral edge of the end surface (23h) to which the hub center hole (23c) is open, and wherein the inner peripheral surface (5f) of the cylindrical portion (5e) of the seal member (5) is in contact with the outer peripheral surface of the hub (2) thereby to form the contact seal portion. As a result, the cylindrical portion is fitted over the outer peripheral surface of the hub (2) and thus forms the contact seal portion. Therefore, the apparatus can withstand both high external and internal pressure acting so as to break the contact seal portion.
According to a sixth aspect of the invention, there is provided a power transmission apparatus, wherein the hub (2) has a limiter portion (23) at the central portion thereof for cutting off the transmission of excessive torque, and the hub center hole (23c) is formed in the limiter portion (23). This invention is especially preferable for application to the hub (2) having this torque limiter function to seal the hub center hole (23c) for stabilizing the friction coefficient of the screwed portion between the hub (limiter portion) and the rotary shaft (4).
According to a seventh aspect of the invention, there is provided a power transmission apparatus, wherein a similar effect to that described above can be obtained even in the case where the bottomed cylindrical fixed portion (5b) of the seal member (5) is fitted in the hub center hole (23c) in place of the forward end portion (4a) of the rotary shaft (4).
Incidentally, the reference numerals in the parentheses following the names of the respective means described above represent the correspondence with the specific means described below in the embodiments.
The present invention may be more fully understood from the description of preferred embodiments of the invention, as set forth below, together with the accompanying drawings.
A first embodiment of the invention will be explained below with reference to the drawings. The power transmission apparatus according to this invention is preferably used by being assembled on the compressor of the air conditioning system of an automotive vehicle. The power transmission apparatus according to this invention, though explained below as assembled on the compressor, is appropriately applicable also to rotary machines other than the compressor with equal effect.
The power transmission apparatus according to this invention includes a pulley 1 constituting a driving rotary member for receiving the drive force from an engine or a motor and a hub 2 constituting a driven rotary member coupled to the pulley 1 by spline coupling and fixed on the rotary shaft 4 of the compressor to transmit the power (torque) to the rotary shaft 4. The power transmission apparatus according to this invention further includes a seal member 5 mounted at the forward end of the rotary shaft 4. The pulley 1, the hub 2 and the seal member 5 are mounted on the same axis.
As shown in
The rotary shaft 4 of the compressor projects toward the front side in
Next, the hub 2 will be explained. The hub 2 is composed of an inner hub 21, an outer hub 22 used for torque transmission and buffering and formed of an elastic material such as rubber bonded by a bonding means on the outer periphery of the inner hub 21, and a limiter portion 23 having the torque limiter function mounted on the inner periphery of the inner hub 21. Incidentally, the torque limiter function is intended to protect the belt and the like from excessive torque generated, for example, by the seizing of the compressor. The inner hub 21 has at the center thereof an insertion hole 21c into which the small-diameter shaft portion 23b of the limiter portion 23 is inserted, and the front-side end surface of the inner hub 21 is formed with a hub circular depression 21d adapted to receive a hexagonal flange portion 23a of the limiter portion 23 fitted therein.
The limiter portion 23 assumes a stepped form including the large-diameter hexagonal flange portion 23a and the small-diameter shaft portion 23b. A circular depression 23d and a hub center hole 23c which is a through hole are formed at the center of the front-side end surface of the flange portion 23a. The hub center hole 23c includes a front-side unthreaded portion 23e and a rear-side internally threaded portion 23f. The intermediate portion between the flange portion 23a and the small-diameter shaft portion 23b is formed with an annular notch portion 23g. This annular notch portion 23g is formed in such a manner as to break under the axial force derived from excessive torque which may act on the limiter portion 23.
The outer hub 22 is substantially cylindrical and includes a hub-side concavo-convex portion 22f formed on the outer periphery thereof and a coupling hole formed at the center thereof to couple with the inner hub 21. The hub-side concavo-convex portion 22f of the outer hub 22 includes a series of concavo-convex portions arranged in annular form with the hub axis as a center, and is formed so as to be fitted on the pulley-side concavo-convex portion 1e having a series of concavo-convex portions formed on the inner peripheral surface of the cylindrical portion 1d of the pulley 1.
In fixing the hub 2 on the rotary shaft 4, the hexagonal flange portion 23a of the limiter portion 23 is fitted in the hub circular depression 21d, after which the internally threaded portion 23f formed in the hub center hole 23c of the limiter portion 23 is screwed to the externally threaded portion 4b of the rotary shaft 4. In the process, the inner hub 21 receives the force from the flange portion 23a of the limiter portion 23, so that the rear-side bearing surface 21e is pressed against the front-side end surface of the washer 10. Thus, the inner hub 21 is fixed indirectly on the rotary shaft 4, and consequently the whole hub 2 is fixed on the rotary shaft 4. The power transmission apparatus according to this embodiment is constructed as described above, and therefore can transmit the torque from the pulley 1 to the rotary shaft 4 through the hub 2.
In forcing the limiter portion 23 into the rotary shaft 4, an oil or the like is normally coated on the internally threaded portion 23f and the externally threaded portion 4b. By coating an oil or the like in this way, the friction coefficient of the threaded portions 23f, 4b is reduced and stabilized, thereby making it possible to suppress variation in torque which could break the annular notch portion 23g.
Next, the seal member 5 of the power transmission apparatus according to the first embodiment will be explained with reference to
The seal member 5 is formed in such a manner that when the fixed portion 5b is inserted fittingly to a predetermined position onto the forward end portion 4a of the rotary shaft 4, the rear-side surface 5d of the flange portion 5c comes into contact with the bottom surface 23h of the circular depression 23d of the limiter portion 23. The hub center hole 23c is open to the bottom surface 23h, and when the seal member 5 is mounted on the rotary shaft 4, a contact seal portion surrounding the hub center hole 23c is formed between the flange portion 5c and the bottom surface 23h thereby to seal the hub center hole 23c. According to this invention, the circular depression 23d is not essential, and the end surface to which the hub center hole 23c is open may be a flat surface lacking the circular depression 23d.
Next, the power transmission apparatus according to a second embodiment will be explained. The power transmission apparatus according to the second embodiment, though having a seal member different from that of the first embodiment in the points described below, has the same other component elements as the first embodiment. The seal member 5 according to this embodiment, as shown in the longitudinal sectional view of
Next, the power transmission apparatus according to a modification of the second embodiment will be explained. According to this modification, as understood from the longitudinal sectional view of
Next, the seal member 5 of the power transmission apparatus according to the third embodiment will be explained with reference to the longitudinal sectional view of
The seal member 5 of the power transmission apparatus according to still another modification of the third embodiment will be explained with reference to the longitudinal sectional view of
Next, the power transmission apparatus according to a fourth embodiment will be explained with reference to the longitudinal sectional view of
With this configuration, in the case where the fixed portion 5b of the seal member 5 is fitted by being inserted to a predetermined position on the forward end portion 4a of the rotary shaft 4, the inner peripheral surface 5f of the cylindrical portion 5e comes into contact with the outer peripheral surface of the circular protrusion 23i of the limiter portion 23, so that a contact seal portion is formed thereby to seal the hub center hole 23c.
Next, the seal member according to a modification of the fourth embodiment described above will be explained with reference to the longitudinal sectional view of
Next, the seal member 5 of the power transmission apparatus according to a fifth embodiment will be explained with reference to
According to this invention, the flange portion 5c of the seal member 5 according to the fifth embodiment, like the flange portion 5c of the seal member 5 according to the third embodiment, may be tilted or, like the seal member 5 of the fourth embodiment, may be provided with a cylindrical portion 5e. In this way, the contact seal portion can be formed.
Next, the seal member 5 of the power transmission apparatus according to a sixth embodiment will be explained with reference to
Next, the seal member 5 of the power transmission apparatus according to a seventh embodiment will be explained with reference to
According to the sixth and seventh embodiments, the fitting hole 5a of the seal member 5 has a regular hexagonal cross section and a square cross section, respectively. However according to this embodiment the cross section of the fitting hole 5a may have other shapes, such as a regular polygon or a polygon, and a modification of the seventh embodiment lacking the arc 5i is also applicable.
While the invention has been described by reference to specific embodiments chosen for purposes of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.
Number | Date | Country | Kind |
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2007-127036 | May 2007 | JP | national |