The present disclosure relates to a power transmission device that transmits power wirelessly, a power reception device that receives power wirelessly, and a wireless power transmission system including both the power transmission device and the power reception device.
In a wireless power transmission system, there is a problem that if power is transmitted in a non-contact manner in a state where a metal foreign substance exists between a power transmission coil and a power reception coil, the metal foreign substance generates heat and causes a danger. Therefore, as shown in
However, in recent years, there has been an increasing demand for non-contact and short-time charging of electric vehicles (EVs), and non-contact and high-output power transmission is desired (for example, 120 kW or more). In such a case, leakage flux due to a power transmission coil becomes large, and a metal foreign substance may generate heat even in a peripheral portion of a power transmission device (outside of the power transmission coil) in which the metal foreign substance is dropped or moved by a wiper.
In order to solve the above problem, a power transmission device according to one aspect of the present disclosure includes a power transmission coil, a magnetically shielded space created by a power transmission-side cancel coil arranged outside the power transmission coil, a moving member configured to move a metal foreign substance, and a moving mechanism configured to move a part or all of an upper surface of the moving member from an area outside the magnetically shielded space into the magnetically shielded space.
The comprehensive or specific aspect described above may be implemented with a system, method, integrated circuit, computer program, or recording medium. Alternatively, the aspect may be implemented with any combination of the system, the device, the method, the integrated circuit, the computer program, and the recording medium.
According to one aspect of the present disclosure, it is possible to suppress heat generation of a metal foreign substance existing in a peripheral portion of the power transmission device even if high-output power transmission is performed in a non-contact manner.
Before explaining exemplary embodiments of the present disclosure, findings underlying the present disclosure will be described.
Wireless power transmission system 11 includes power transmission device 101 and power reception device 210. Power transmission device 101 outputs power supplied from external power supply 300 from power transmission coil 110 to power reception coil 215. Power reception device 210 is provided on mobile body 200. In addition to power reception coil 215, power reception device 210 includes components such as a rectifier circuit and a power reception control circuit, which are not shown.
In such a system, if metal foreign substance 400 is present directly above or in the vicinity of power transmission coil 110, metal foreign substance 400 is heated during power transmission, which may cause a safety problem. Therefore, a technique for detecting such a metal foreign substance during power transmission and removing the metal foreign substance has been proposed so far.
For example, PTL 1 discloses a device that removes a metal foreign substance existing on the upper surface of a power transmission device by using a member such as a foreign substance removal plate or a brush. The foreign substance removal plate is a member similar to an automobile wiper. For reference, a part of FIG. 1 of PTL 1 is cited as
The method disclosed in PTL 1 can certainly remove a foreign substance existing on the upper surface of a power transmission device, but some foreign substances may not be removed. A foreign substance that enters the upper surface of a power transmission coil includes, for example, a coin containing metals such as copper, zinc, or nickel, or a metal foreign substance such as a steel can or aluminum can, as well as a nonmetal foreign substance such as soil or mud, or an animal such as an insect or cat. Some foreign substances may slip between the upper surface (i.e., flat surface) of the power transmission device and the foreign substance removal member, and remain unremoved. As described above, it is difficult to reliably remove a metal foreign substance by a method of removing a metal foreign substance by some means.
In addition, when it clears up after rain, for example, soil and a metal foreign substance are mixed together and the soil dries. In such a case, the metal foreign substance is fixed with the soil on the upper surface of the power transmission device, and it is difficult to reliably remove the metal foreign substance.
The present inventors have found the above problems and examined a configuration for solving these problems. The present inventors have come up with an idea that heat generation of a metal foreign substance can be prevented by moving a moving member on which the metal foreign substance is placed to an outside of a power transmission-side cancel coil, instead of removing the metal foreign substance.
Further, as described above, the present inventors have come up with an idea that even when high output transmission (for example, 120 kW or more) is performed from the power transmission device in a non-contact manner, it is possible to prevent heat generation of a metal foreign substance existing in a peripheral portion of the power transmission device by changing a relative position between the moving member and the power transmission-side cancel coil.
A power transmission device according to one aspect of the present disclosure includes a power transmission coil, a magnetically shielded space created by a power transmission-side cancel coil arranged outside the power transmission coil, a moving member configured to move a metal foreign substance, and a moving mechanism configured to move a part or all of an upper surface of the moving member from an area outside the magnetically shielded space into the magnetically shielded space.
According to the above aspect, it is possible to suppress heat generation of a metal foreign substance existing in a peripheral portion of the power transmission device even if high output power transmission is performed in a non-contact manner.
A power transmission device according to another aspect of the present disclosure includes a power transmission coil, a power transmission-side cancel coil that is arranged outside the power transmission coil and generates a magnetic field opposite to a magnetic field generated by the power transmission coil, a housing provided with the power transmission coil and the power transmission-side cancel coil inside, an opening provided on a surface of the housing above the power transmission coil, a moving member that covers the opening and allows a metal foreign substance to be placed on top, a moving mechanism that moves a part or all of an upper surface of the moving member to an outside of the power transmission-side cancel coil, and a belt that is arranged in the housing and conveys the metal foreign substance that has entered through the opening to an outside of the power transmission-side cancel coil.
According to the above aspect, even if a metal foreign substance intrudes during non-contact power transmission, an operation can be continuously and safely performed.
A power reception device according to another aspect of the present disclosure is a power reception device arranged to face a power transmission device having a power transmission coil, and a moving mechanism that moves a part or all of an upper surface of a moving member on which a metal foreign substance can be placed to an outside of the power transmission coil. The power reception device includes a power reception coil that couples with a magnetic field generated by the power transmission coil, and a power reception-side cancel coil that is arranged outside the power reception coil and generates a magnetic field opposite to a magnetic field generated by the power reception coil.
According to the above aspect, it is possible to suppress heat generation of a metal foreign substance existing in a peripheral portion of the power transmission device even if high output power transmission is performed in a non-contact manner.
Hereinafter, a more specific exemplary embodiment of the present disclosure will be described. However, a more detailed description than necessary may be omitted. For example, the detailed description of already well-known matters and the overlap description of substantially same configurations may be omitted. This is to avoid an unnecessarily redundant description below and to facilitate understanding of a person skilled in the art. It should be noted that the inventors provide the accompanying drawings and the following description in order for those skilled in the art to fully understand the present disclosure, and are not intended to limit the subject matter described in the claims. In the following description, the same or similar components are designated by the same reference numerals.
As shown in
As shown in
Power transmission-side cancel coil 130 is arranged outside power transmission coil 110, and generates a magnetic field opposite to a magnetic field generated by power transmission coil 110 by induced electromotive force.
When power transmission coil 110 that generates a magnetic field is present inside power transmission-side cancel coil 130, a magnetically shielded space is a space in which magnetic field strength outside the power transmission-side cancel coil is smaller than the magnetic field strength inside. In a first exemplary embodiment, as shown in
As shown in part (b) of
As shown in part (a) of
Since metal foreign substance 400 enters the surface of housing 580, the surface of moving member 510 is preferably larger than that of power transmission-side cancel coil 130 and housing 580 such that metal foreign substance 400 is not placed on housing 580. As shown in
As shown in part (c) of
In addition, although moving member 510 is moved to a right side in part (c) of
First, moving mechanism 530 is operated to move a part or all of the upper surface of moving member 510 to the outside of power transmission-side cancel coil 130 (S101). It is preferable that mobile body 200 covers power transmission device 101 as shown in
Next, power is output from power transmission coil 110 to the outside of power transmission coil (for example, power reception coil 215) (S102).
The details of step S102 will be described. As shown in
The difference from the first exemplary embodiment is that, as shown in
Part (a) of
Therefore, as shown in part (c) of
As for the timing of returning moving member 510, moving member 510 may be returned at regular intervals. Alternatively moving member 510 may be returned through detection of metal foreign substance 400 by a sensor such as a camera or a temperature sensor. Further, after metal foreign substance 400 is detected, the output of power from power transmission coil 110 to the outside of the power transmission coil (for example, power reception coil 215) may be reduced or stopped, and then moving member 510 may be returned. As a result, heat generation of metal foreign substance 400 can be prevented.
As shown in
In order to output power in a non-contact manner again, as shown in part (a) of
First, a moving mechanism (
Next, power is output from the power transmission coil to the outside of the power transmission coil (for example, the power reception coil) (S202).
Next, when a metal foreign substance enters the upper surface of the housing, the power output from the power transmission coil is reduced or stopped (S203).
Next, the moving member is returned, and the metal foreign substance is moved to the outside of the power transmission-side cancel coil on the opposite side of the moving direction (S204).
Whether to continue the power output from the power transmission coil is determined (S205). If the power output is continued (Yes), the process returns to step S201. If the power output is not continued (No), the process ends.
As shown in
Removal member 620 is preferably in the form of a plate or a brush, and the material is preferably a metal such as stainless steel or aluminum, resin, wood, rubber, cloth, thread or the like.
Stopper 610 may be arranged at both end portions of moving member 510.
The difference from the first and second exemplary embodiments is that power reception device 210 is arranged so as to face power transmission device 103, as shown in
As shown in
Power reception-side cancel coil 220 can weaken the magnetic field generated by power reception coil 215 in a space outside power reception-side cancel coil 220, and creates a magnetically shielded space. In a third exemplary embodiment, power reception-side cancel coil 220 is formed in a concentric circle having a radius larger than that of power reception coil 215 and is arranged outside in a radial direction of power reception coil 215.
However, as long as a magnetically shielded space can be formed, power reception-side cancel coil 220 does not have to be a strictly concentric circle, and does not have to be strictly radial outside.
Power transmission device 103 makes an adjustment by moving moving member 510 such that a part or all of the upper surface of moving member 510 on which metal foreign substance 400 can be placed is located outside power reception-side cancel coil 220. As a result, it is possible to prevent heat generation of metal foreign substance 400 placed on moving member 510. The method for removing a metal foreign substance described in the second exemplary embodiment can also be applied.
Inverter circuit 160 converts direct current (DC) power supplied from power supply 300 into AC power, and supplies the AC power to power transmission coil 110. Power transmission control circuit 150 controls inverter circuit 160, communication circuit 170, position sensor 140, and moving mechanism 530. Power transmission control circuit 150 controls conduction/non-conduction of a plurality of switching elements in inverter circuit 160, for example, to output AC power having a desired frequency and voltage. Power transmission control circuit 150 further controls moving mechanism 530 to change the position of moving member 510.
Communication circuit 170 transmits and receives signals to and from communication circuit 270 in mobile body 200. Position sensor 140 plays a role of measuring a relative position between power reception device 210 (mobile body 200) and power transmission device 103.
Moving mechanism 530 may change a relative position between housing 580 and moving member 510. Moving mechanism 530 may employ for example, a mechanical type in which, for example, a part of mobile body 200 comes into contact to push moving member 510, an electric type such as a linear motor, a combination of the mechanical type and the electric type such as a linear motion mechanism provided with an electric motor and a plurality of gears (including a rack and pinion), or the like.
Mobile body 200 (power reception device 210) includes power reception coil 215, power reception-side cancel coil 220, rectifier circuit 225, power reception control circuit 230, secondary battery 240, communication circuit 270, electric motor 260, and motor inverter 250. Rectifier circuit 225 is connected to power reception coil 215, converts AC power output from power reception coil 215 into DC power, and outputs the DC power.
Electric motor 260 is a motor for driving mobile body 200, and is driven by, for example, three-phase AC power. Motor inverter 250 converts supplied DC power into three-phase AC power, and supplies the three-phase AC power to electric motor 260. Power reception control circuit 230 controls secondary battery 240 to be charged by DC power output from rectifier circuit 225, and controls motor inverter 250 and communication circuit 270.
For example, mobile body 200 in the present exemplary embodiment approaches power transmission device 103 for charging when a storage amount of secondary battery 240 becomes low.
Power transmission control circuit 150 drives inverter circuit 160 to start power transmission. Power transmitted by a magnetic field coupling between power transmission coil 110 and power reception coil 215 is stored in secondary battery 240. When the charging of secondary battery 240 is completed, mobile body 200 drives electric motor 260 by the power stored in secondary battery 240 and resumes traveling.
Position sensor 140 measures a relative position between power transmission device 103 and mobile body 200 by using, for example, light, radio waves, pressure, sound waves, and the like. Position sensor 140 may be, for example, a normal image sensor or a distance measuring device such as a time of flight (TOF) sensor. Position sensor 140 detects the position of mobile body 200 with respect to power transmission device 103. Based on information output from position sensor 140, power transmission control circuit 150 can grasp the relative positional relationship between mobile body 200 and power transmission device 103 (for example, the distance between mobile body 200 and power transmission device 103). When mobile body 200 covers moving member 510, mobile body 200 serves as a barrier, so that metal foreign substance 400 is unlikely to come into contact with moving member 510. Therefore, when mobile body 200 covers moving member 510, it is preferable that the power transmission control circuit starts moving member 510.
Power transmission device 104 in the present exemplary embodiment is different from power transmission device 101 in the first exemplary embodiment in that a belt conveyor is provided in housing 580. Other than that, the configuration is basically the same as the configuration of power transmission device 101 in the first exemplary embodiment.
In power transmission device 104 of the present exemplary embodiment, after moving member 510 is moved from an initial position (the state in which moving member 510 covers opening 515), when a foreign substance (for example, metal foreign substance 400) passes through opening 515 and enters an inside of housing 580 during power supply, the foreign substance is removed by the belt conveyor.
The belt conveyor includes belt 570, roller 540, drive roller 520, drive motor 525, and blade 560.
Power transmission circuit case 180 is a case for protecting power transmission coil 110. Power transmission circuit case 180 may include power transmission circuit 120. If it is not necessary to protect power transmission coil 110, power transmission circuit case 180 may not be provided.
Belt 570 is a flexible strip-shaped member, which is arranged so as to surround power transmission circuit case 180. Belt 570 is held by roller 540 and drive roller 520 arranged on both sides of power transmission circuit case 180. Drive roller 520 is connected to drive motor 525. In the present exemplary embodiment, a rotation direction of belt 570 is clockwise. Drive motor 525 rotates drive roller 520 in response to an instruction from power transmission control circuit 150.
Blade 560 is arranged close to an outer circumference of drive roller 520. Blade 560 is fixed to, for example, housing 580. It is preferable that blade 560 and belt 570 on the outer circumferential portion of drive roller 520 are in contact with each other. There may be a slight gap between blade 560 and belt 570 as long as a foreign substance can be removed. Blade 560 is installed so as to drop a foreign substance that moves with the rotation of belt 570. The foreign substance dropped by blade 560 is stored in storage container 590 included in power transmission device 104.
Belt 570 is arranged in housing 580 and rotates to convey metal foreign substance 400 that has entered through opening 515 to the outside of power transmission-side cancel coil 130. Belt 570 may be made of, for example, a material that is less likely to generate heat due to power output from power transmission coil 110. For example, it is desirable that belt 570 is made of a non-metal such as resin, rubber, or cloth, or a material containing a non-magnetic material. Belt 570 is held between drive roller 520 and roller 540 and is rotated by drive motor 525. When moving member 510 moves from opening 515 and opening 515 is open, belt 570 moves the foreign substance that has entered through opening 515 to the position of storage container 590, and stores the foreign substance.
Blade 560 may have a function of removing metal foreign substance 400 from belt 570, and the material and shape are not particularly limited. Blade 560 can be, for example, an aluminum or stainless steel plate, or a rubber member such as a wiper used in an automobile windshield. In the cross-sectional view shown in
Moving member 510 in the present exemplary embodiment may be arranged so as to close opening 515 and may have a structure for preventing metal foreign substance 400 from entering housing 580, and the material is not particularly limited.
A weight sensor may be arranged under storage container 590. By providing the weight sensor, the weight of a foreign substance stored in storage container 590 can be measured. When the total weight of foreign substances measured by the weight sensor exceeds a threshold value, power transmission control circuit 150 may transmit a signal indicating the total weight exceeding the threshold value to another device (for example, a smartphone or a server computer) via communication circuit 170. This allows, for example, an administrator to dispatch a cleaner to remove the foreign substances in storage container 590 or replace storage container 590 with new storage container 590.
As shown in
Although moving member 510 is moved to the right in
First, belt 570 is rotated before moving member 510 opens opening 515 (S301).
Next, moving mechanism 530, which is not shown in
Next, power is output from power transmission coil 110 to the outside of the power transmission coil (for example, power reception coil 215) (S303).
Next, when metal foreign substance 400 enters the housing, metal foreign substance 400 is conveyed by belt 570 and metal foreign substance 400 is removed by blade 560 (S304).
Next, when a signal for stopping the power is received, for example, when the charging of the secondary battery is completed, the power is stopped and moving member 510 is returned to its original position (S305).
Next, belt 570 is stopped (S306).
In step S301, belt 570 may be rotated after moving member 510 opens opening 515.
By the above operation, metal foreign substance 400 can be removed without being detected by rotating belt 570 while the power is being output from power transmission coil 110 to the outside of the power transmission coil.
The solutions and methods in the first to third exemplary embodiments can be applied to the present exemplary embodiment as long as there is no contradiction.
The difference from the first to fourth embodiments is that power transmission-side cancel coil 730 is connected to power supply circuit 710 as shown in
In order to explain an operation of this exemplary embodiment, first, an operation of power transmission-side cancel coil 130 composed of a loop coil with both ends short-circuited, as in the first, second, and fourth exemplary embodiments, will be described.
Induced electromotive voltage Vc740 is generated in power transmission-side cancel coil 130 by mutual induction with power transmission coil 110 and/or power reception coil 215. Then, current Ic flows due to induced electromotive voltage Vc740, but since the DC circuit has inductance L1 and internal resistance R4 as impedance, voltage of self-induced electromotive voltage Vs=L1×dIc/dt+R4×Ic is generated. In order for power transmission-side cancel coil 130 to operate ideally and total magnetic flux generated inside and outside power transmission-side cancel coil 130 to be zero, mutual induction electromotive voltage Vc due to an external magnetic field and self-induced electromotive voltage Vs due to current Ic flowing through power transmission-side cancel coil 130 need to have the same magnitude in opposite phases and be balanced. That is, in
However, there is internal resistance R4 in parallel between these two points, and as long as self-induced electromotive force is generated in power transmission-side cancel coil 130, current Ic that does not become zero flows. Therefore, there is always a potential difference corresponding to R4×Ic between first end point 770 of power transmission-side cancel coil 130 and virtual voltage measurement point 760. Therefore, in order for power transmission-side cancel coil 130 to operate well, it is better to make a value of internal resistance R4 as small as possible and bring a potential of virtual voltage measurement point 760 as close to zero as possible. For this reason, in power transmission-side cancel coil 130 using a loop coil with both ends short-circuited, the electric conductivity of the coil material is preferably made as large as possible (ideally infinite using a superconducting material) so as to secure a coil cross-sectional area that is as large as possible.
However, when a material having finite electric conductivity is used as the material of power transmission-side cancel coil 130, internal resistance R4 cannot be made zero. Therefore, in a fifth exemplary embodiment, supplying a predetermined current from power supply circuit 710 located outside to power transmission-side cancel coil 730 is considered so as to actively control the potential of virtual voltage measurement point 760 to zero. Power transmission-side cancel coil 730 includes at least a loop coil connected to power supply circuit 710 capable of supplying a DC and/or AC. Specifically the potential of virtual voltage measurement point 760 can be actively controlled to zero by using negative resistance circuit 750 as shown in the rectangular portion of the alternate long and short dash line in
The dotted rectangular portion in
In this case, power supply circuit 710 includes negative resistance circuit 750. In negative resistance circuit 750, resistor R1, resistor R2, and resistor R3 are arranged around amplifier circuit 720 having a large amplification factor such as an operational amplifier. When this circuit is used, for apparent resistance Rin of negative resistance circuit 750 as seen from a terminal to which second end point 780, which is different from first end point 770 of power transmission-side cancel coil 730, a formula below is established.
Rin=−R3×R1/R2 (Formula 1)
Therefore, when this negative resistance Rin is connected in series with power transmission-side cancel coil 730, an antiphase potential corresponding to a potential difference generated in internal resistance R4 can be generated at second end point 780 of power transmission-side cancel coil 730. For that purpose, it is preferable to adjust resistance values of resistors R1 to R3 so as to satisfy the following Formula 2 according to internal resistance R4 of power transmission-side cancel coil 730 to be used.
R2/R1=R3/R4 (Formula 2)
According to the above aspect, the potential of virtual voltage measurement point 760 can be made zero or close to zero, and preferably mutual induction electromotive voltage Vc due to the external magnetic field and self-induced electromotive voltage Vs due to current Ic flowing through power transmission-side cancel coil 730 can be adjusted to have the same magnitude and be balanced in opposite phases. Therefore, power transmission-side cancel coil 730 can operate ideally and the total magnetic flux generated inside and outside power transmission-side cancel coil 730 can be made or close to zero.
Although
The solutions and methods in the first to fourth exemplary embodiments can be applied to the present exemplary embodiment as long as there is no contradiction.
As shown in
When power transmission coil 110 is arranged outside power transmission-side cancel coil 130, the magnetic field strength inside power transmission-side cancel coil 130 is weaker than the magnetic field strength outside power transmission-side cancel coil 130. That is, the inside of power transmission-side cancel coil 130 is magnetically shielded space 800. In a sixth exemplary embodiment, as shown in
By putting metal foreign substance 400 into magnetically shielded space 800 by moving member 510, it is possible to suppress heat generation of metal foreign substance 400.
A moving mechanism capable of moving a part or all of the upper surface of a moving member from an area outside a magnetically shielded space to inside the magnetically shielded space may be provided.
As described above, the present disclosure can be applied to applications such as a power transmission device, a power reception device, and a wireless power transmission device that transmit or receive power in a non-contact manner.
Number | Date | Country | Kind |
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2018-143147 | Jul 2018 | JP | national |
This application is a Continuation of U.S. patent application Ser. No. 17/161,413, filed Jan. 28, 2021, which is a U.S. Continuation of International Patent Application No. PCT/JP2019/028604, filed on Jul. 22, 2019, which in turn claims the benefit of Japanese Application No. 2018-143147, filed on Jul. 31, 2018, the entire disclosures of which applications are incorporated by reference herein.
Number | Date | Country | |
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Parent | 17161413 | Jan 2021 | US |
Child | 17717717 | US | |
Parent | PCT/JP2019/028604 | Jul 2019 | US |
Child | 17161413 | US |