This application claims the priority of Japan patent application serial no. 2017-063860, filed on Mar. 28, 2017. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The disclosure relates to a power transmission device, and more particularly, to a structure for lubricating a member such as a bearing or a gear which is disposed on an outer circumferential surface side of a rotary shaft for transmission of power.
In a power transmission device such as a transmission, a lubricant is supplied to a member such as a bearing or a gear which is disposed on an outer circumferential surface of a rotary shaft. The supply of a lubricant to such a member is performed via a lubricant passage which is formed inside the rotary shaft. The lubricant passage extends in an axial direction inside the rotary shaft and a lubricant is supplied from one end of the lubricant passage. A discharge channel that is opened to the outer circumferential surface is formed in the rotary shaft, and the lubricant supplied to the lubricant passage flows to the bearing or the gear via the discharge channel with rotation of the rotary shaft.
However, a lubricant supplied to the lubricant passage is discharged to the outside of the rotary shaft when the lubricant reaches the other end of the lubricant passage due to an influence of a centrifugal force of the rotating rotary shaft. Accordingly, for example, there is concern that a bearing rotatably supporting the rotary shaft at the other end of the rotary shaft will not be satisfactorily lubricated.
Therefore, in the related art, a lubricant supply structure in which a lubricant is guided to a desired position in the lubricant passage via a tube member by providing the tube member extending over the whole length in the lubricant passage of the rotary shaft and forming a communication hole communicating with the lubricant passage on an outer circumferential surface of the tube member is known (for example, see Patent Document 1).
The tube member is fixed to a housing that rotatably supports the rotary shaft. Since a lubricant in the tube member is not affected by a centrifugal force based on rotation of the rotary shaft, a sufficient amount of lubricant is supplied from one end of the tube member to the other end. Accordingly, a sufficient amount of lubricant can be supplied, for example, to the bearing that rotatably supports the rotary shaft at the other end of the rotary shaft.
[Patent Document 1] Japanese Patent Application Laid-Open No. 2000-240772
The tube member extending in the axial direction in the rotary shaft is fixed by connecting one end thereof to a lubricant supply portion which is formed in the housing and inserting the other end thereof into an insertion hole which is formed in the housing.
When the tube member is assembled into the housing, first, the rotary shaft is attached to the housing of which one side is opened. At this time, the rotary shaft along with the housing is set to a standing posture. Accordingly, one end of the lubricant passage in the rotary shaft is opened upward, and the other end facing downward faces an insertion hole in the inner surface of the housing. Subsequently, the tube member is inserted into the lubricant passage from the upside in the axial direction of the rotary shaft as if it falls. The other end of the tube member is inserted into the insertion hole.
However, since a gap with an area capable of allowing a lubricant to flow smoothly is provided between the tube member and the lubricant passage, the tube member is likely to have a tilted posture due to the gap when the tube member is inserted into the lubricant passage. Accordingly, when the tube member is inserted into the lubricant passage from the upside in the axial direction of the rotary shaft as if it falls, the center of the tube member and the center of the insertion hole are misaligned and insertion of the tube member into the insertion hole is not smoothly performed. Accordingly, there is a problem in that assembly work is difficult.
An embodiment of the disclosure provides a power transmission device that can facilitate assembly of a tube member which is inserted into a rotary shaft.
(1) An embodiment of the disclosure provides a power transmission device including:
a rotary shaft (for example, a counter shaft 23 in an embodiment) that is rotatably provided in a housing (for example, a transmission case 10 in the embodiment);
a lubricant passage (for example, a lubricant passage 231 in the embodiment) that is formed to penetrate an inside of the rotary shaft in an axial direction of the rotary shaft;
a tube member (for example, an oil pipe 40 in the embodiment) that is inserted into the lubricant passage and of which two ends are fixed to the housing;
a communication channel (for example, first communication holes 45 and second communication holes 46 in the embodiment) that penetrates a circumferential wall of the tube member to cause an inside of the tube member to communicate with the lubricant passage;
a discharge channel (for example, a discharge hole 232 and a discharge space 233 in the embodiment) that discharges a lubricant in the lubricant passage in a radial direction of the rotary shaft;
an oil introducing portion (for example, an oil introducing portion 402 in the embodiment) that is provided in the housing, is connected to one end of the two ends of the tube member, and introduces the lubricant into the tube member from a lubricant source; and
a tube inserting portion (for example, an insertion hole 401 in the embodiment) that is formed in the housing, and the other end of the two ends of the tube member is inserted into the tube inserting portion,
wherein a tapered portion (for example, a tapered portion 43 in the embodiment) is formed at the other end of the tube member. The tapered portion decreases gradually in diameter in an insertion direction, in which the tube member is inserted into the tube insertion portion.
(2) According to an embodiment of the disclosure, the tube member includes an annular convex portion (for example, an annular convex portion 41 in the embodiment) that restricts tilting of the tube member in the lubricant passage on an outer circumferential surface of the one end of the tube member.
(3) According to an embodiment of the disclosure, the oil introducing portion has an inner diameter capable of inserting the one end of the tube member, the tube member includes a large-diameter portion (for example, a large-diameter portion 42 in the embodiment) with a diameter larger than an inner diameter of the oil introducing portion at the other end of the tube member, and the tapered portion extends continuously from the large-diameter portion and decreases gradually in diameter in the insertion direction.
(4) According to an embodiment of the disclosure, the communication channel is disposed at a position corresponding to the lubricant passage on the tube inserting portion side. According to this configuration, it is possible to guide a lubricant to the tube inserting portion side and to satisfactorily lubricate, for example, a bearing or a gear located on the tube inserting portion side.
(5) According to an embodiment of the disclosure, a pair of first communication channels (for example, first communication holes 45 in the embodiment) that face each other in a direction perpendicular to an axis of the tube member and a pair of second communication channels (for example, second communication holes 46 in the embodiment) that face each other in a direction perpendicular to a facing direction of the first communication channels are provided as the communication channel. According to this configuration, it is possible to restrict an amount of lubricant remaining between the first communication holes and the second communication holes in the tube member to be as small as possible and to efficiently supply a lubricant without waste.
According to an embodiment of the disclosure, even when the center of the tube member and the center of the tube inserting portion are misaligned from each other at the time of insertion of the tube member into the tube inserting portion, the tapered portion of the tube member comes into sliding contact with a circumferential edge of the tube inserting portion and insertion of the tube member into the tube inserting portion is guided. Accordingly, since the tube member is smoothly inserted into the tube inserting portion, it is possible to very easily assemble the tube member which is inserted into the rotary shaft.
According to this configuration, when the tube member is loosely inserted into the lubricant passage, the annular convex portion can come into contact with the inner surface of the lubricant passage to restrict the slope of the tube member to be small.
According to an embodiment of the disclosure, the large-diameter portion of the tube member cannot be inserted into the oil introducing portion due to a difference in diameter therebetween. Accordingly, when an insertion direction of the tube member with respect to the axial direction of the rotary shaft is reversed, the tube member cannot be inserted into the oil introducing portion and it is thus possible to satisfactorily prevent erroneous assembly.
An embodiment of the disclosure will be described below with reference to the accompanying drawings. As illustrated in
A driving force output from the engine E is transmitted to the power transmission device PT. The power transmission device PT adjusts the driving force of the engine E to correspond to a selected gear shift ratio and transmits the adjusted driving force to front-right and front-left wheels WFL and WFR.
The power transmission device PT includes a torque converter 2 that is connected to the crank shaft 1, an automatic transmission 3 that is connected to the torque converter 2, and a front differential gear 4 that is connected to the automatic transmission 3. The power transmission device PT having this configuration is controlled by a gear shift controller ECU.
The front differential gear 4 is connected to the front-left and front-right wheels WFL and WFR via a front-left axle 7L and a front-right axle 7R.
Rotation of the output member 13 is transmitted to right and left driving wheels (front wheels WFR and WFL) of the vehicle via a counter driven gear 21 that engages with the output member 13, a counter shaft 23 corresponding to a rotary shaft in the embodiment of the disclosure and axially supporting the counter driven gear 21, a final drive gear 25 that is axially supported by the counter shaft 23, and a front differential gear 4 including a final driven gear 27 that engages with the final drive gear 25.
A single-disc type or multi-disc type starting clutch configured to frictionally engage may be provided instead of the torque converter 2. A propeller shaft may be provided instead of the front differential gear 4 for application to a rear-wheel-drive vehicle. A propeller shaft may be connected to the front differential gear 4 via a transfer for application to a four-wheel-drive vehicle.
In the transmission case 10, four planetary gear mechanisms of first to fourth planetary gear mechanisms PG1 to PG4 are arranged sequentially from the engine E side to be concentric with the input shaft 11. The third planetary gear mechanism PG3 is configured as a so-called single pinion type planetary gear mechanism including a sun gear Sc, a ring gear Rc, and a carrier Cc that axially supports a pinion Pc engaging with the sun gear Sc and the ring gear Rc in a rotatable and revolvable manner.
The so-called single pinion type planetary gear mechanism is also referred to as a minus planetary gear mechanism or a negative planetary gear mechanism, because, when the carrier is fixed and the sun gear is rotated, the ring gear rotates in a direction different from the rotating direction of the sun gear. In the so-called single pinion type planetary gear mechanism, when the ring gear is fixed and the sun gear is rotated, the carrier rotates in the same direction as the sun gear.
Referring to the nomogram (a diagram in which ratios of relative rotation speeds of three elements of the sun gear, the carrier, and the ring gear are expressed as straight lines (speed lines)) of the third planetary gear mechanism PG3 illustrated in the second stage from the top of
Here, a ratio of the interval between the sun gear Sc and the carrier Cc and the interval between the carrier Cc and the ring gear Rc is set to h:1, where h denotes a gear ratio of the third planetary gear mechanism PG3. In the nomogram, a lower horizontal line and an upper horizontal line (a line in which the 4th line and the 6th line are superimposed on each other) denote that the rotation speeds thereof are “0” and “1” (the same rotation speed as the input shaft 11), respectively.
The fourth planetary gear mechanism PG4 is configured as a so-called single pinion type planetary gear mechanism including a sun gear Sd, a ring gear Rd, and a carrier Cd that axially supports a pinion Pd engaging with the sun gear Sd and the ring gear Rd in a rotatable and revolvable manner.
Referring to the nomogram of the fourth planetary gear mechanism PG4 illustrated in the first stage (an uppermost stage) from the top of
The first planetary gear mechanism PG1 is configured as a so-called single pinion type planetary gear mechanism including a sun gear Sa, a ring gear Ra, and a carrier Ca that axially supports a pinion Pa engaging with the sun gear Sa and the ring gear Ra in a rotatable and revolvable manner.
Referring to the nomogram of the first planetary gear mechanism PG1 illustrated in the third stage from the top of
The second planetary gear mechanism PG2 is configured as a so-called single pinion type planetary gear mechanism including a sun gear Sb, a ring gear Rb, and a carrier Cb that axially supports a pinion Pb engaging with the sun gear Sb and the ring gear Rb in a rotatable and revolvable manner.
Referring to the nomogram of the second planetary gear mechanism PG2 illustrated in the fourth stage (a lowermost stage) from the top of
The sun gear Sc (the first element) of the third planetary gear mechanism PG3 is connected to the input shaft 11 (a second input shaft 11b which will be described later). The ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 is connected to the output member 13 including an output gear.
The carrier Cc (the second element) of the third planetary gear mechanism PG3, the carrier Cd (the fifth element) of the fourth planetary gear mechanism PG4, and the ring gear Ra (the ninth element) of the first planetary gear mechanism PG1 are connected to form a first connected structure Cc-Cd-Ra. The ring gear Rc (the third element) of the third planetary gear mechanism PG3 and the sun gear Sb (the twelfth element) of the second planetary gear mechanism PG2 are connected to form a second connected structure Rc-Sb. The carrier Ca (the eighth element) of the first planetary gear mechanism PG1 and the carrier Cb (the eleventh element) of the second planetary gear mechanism PG2 are connected to form a third connected structure Ca-Cb.
The automatic transmission according to this embodiment includes seven engagement mechanisms including three clutches, that is, first to third clutches C1 to C3, three brakes, that is, first to third brakes B1 to B3, and one two-way clutch F1.
The first clutch C1 is a hydraulically actuated type wet multi-disc clutch and is configured to be switchable between a connected state in which the sun gear Sc (the first element) of the third planetary gear mechanism PG3 is connected to the third connected structure Ca-Cb and a disconnected state in which the connection is cut. An input side of the first clutch C1 is connected to the input shaft 11 (a first input shaft 11a which will be described later).
The third clutch C3 is a hydraulically actuated type wet multi-disc clutch and is configured to be switchable between a connected state in which the sun gear Sc (the first element) of the third planetary gear mechanism PG3 is connected to the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 and a disconnected state in which the connection is cut.
The second clutch C2 is a hydraulically actuated type wet multi-disc clutch and is configured to be switchable between a connected state in which the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is connected to the second connected structure Rc-Sb and a disconnected state in which the connection is cut.
The two-way clutch F1 also has a function of a fourth brake and is configured to be switchable between a reverse rotation prohibited state in which forward rotation (rotation in the same direction as the rotating direction of the input shaft 11 and the output member 13) of the third connected structure Ca-Cb is permitted and reverse rotation thereof is prohibited and a fixed state in which the third connected structure Ca-Cb is fixed to the transmission case 10.
In the reverse rotation prohibited state, when a force for rotating in the forward rotating direction is applied to the third connected structure Ca-Cb, the rotation is permitted and the two-way clutch F1 is switched to the disconnected state. When a force for rotating in the reverse rotating direction is applied thereto, the rotation is prohibited and the two-way clutch F1 is switched to the fixed state in which the third connected structure is fixed to the transmission case 10. In this embodiment, the two-way clutch F1 corresponds to a switching mechanism.
The first brake B1 is a hydraulically actuated type wet multi-disc brake and is configured to be switchable between a fixed state in which the sun gear Sa (the seventh element) of the first planetary gear mechanism PG1 is fixed to the transmission case 10 and a disconnected state in which the fixation is released.
The second brake B2 is a hydraulically actuated type wet multi-disc brake and is configured to be switchable between a fixed state in which the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is fixed to the transmission case 10 and a disconnected state in which the fixation is released. The third brake B3 is a hydraulically actuated type wet multi-disc brake and is configured to be switchable between a fixed state in which the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is fixed to the transmission case 10 and a disconnected state in which the fixation is released.
The states of the clutches C1 to C3, the brakes B1 to B3, and the two-way clutch F1 are switched on the basis of vehicle information such as a traveling speed of the vehicle by the gear shift controller ECU including a transmission control unit (TCU) illustrated in
The gear shift controller ECU is configured as an electronic control unit including a CPU and a memory which are not illustrated, can receive predetermined vehicle information such as a traveling speed or an accelerator opening degree of the vehicle V, a rotation speed or an output torque of the engine E, or operation information of a paddle shift lever 33, and controls the automatic transmission 3 (a gear shift mechanism) by causing the CPU to execute a control program stored in a storage device such as the memory.
As illustrated in
An operation unit for manual operation in the disclosure is not limited to the paddle shift lever 33 according to the embodiment, but another operation unit such as a shift lever disposed between a driver seat and a passenger seat or a button disposed in a steering wheel may be used.
As illustrated in
The third brake B3 is disposed outside in the radial direction of the fourth planetary gear mechanism PG4, the second brake B2 is disposed outside in the radial direction of the second clutch C2, the first brake B1 is disposed outside in the radial direction of the first clutch C1, and the two-way clutch F1 is disposed outside in the radial direction of the first planetary gear mechanism PG1.
In this way, by disposing the three brakes B1 to B3 and the two-way clutch F1 outside in the radial direction of the planetary gear mechanisms or the clutches, it is possible to achieve a decrease in axial length of the automatic transmission 3 in comparison with a case in which the brakes B1 to B3 and the two-way clutch F1 along with the planetary gear mechanisms and the clutches are arranged on the axis of the input shaft 11. The third brake B3 may be disposed outside in the radial direction of the third clutch C3 and the second brake B2 may be disposed outside in the radial direction of the fourth planetary gear mechanism PG4.
Cases in which gear stages of the automatic transmission 3 according to the embodiment are set up will be described below with reference to
When a first gear stage is set up, the two-way clutch F1 is set to the reverse rotation prohibited state (R in
Accordingly, three elements of the seventh to ninth elements Sa, Ca, and Ra of the first planetary gear mechanism PG1 are in a locked state in which relative rotation is not possible, and the rotation speed of the first connected structure Cc-Cd-Ra including the ring gear Ra (the ninth element) of the first planetary gear mechanism PG1 is “0.” The rotation speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 which is connected to the output member 13 is “1st” which is illustrated in
In order to set up the first gear stage, it is not necessary to set the second brake B2 to the fixed state, however, the second brake B2 is set to the fixed state at the first gear stage such that smooth shift from the first gear stage to a second gear stage which will be described later is achieved. When an engine brake is used at the first gear stage, the two-way clutch F1 can be switched from the reverse rotation prohibited state (R) to the fixed state (L).
When a second gear stage is set up, the two-way clutch F1 is set to the reverse rotation prohibited state (R), the first brake B1 and the second brake B2 are set to the fixed state, and the second clutch C2 is set to the connected state. By setting the two-way clutch F1 to the reverse rotation prohibited state (R), forward rotation of the third connected structure Ca-Cb is permitted. By setting the first brake B1 to the fixed state, the rotation speed of the sun gear Sa (the seventh element) of the first planetary gear mechanism PG1 is “0.” By setting the second brake B2 to the fixed state, the rotation speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0.”
By setting the second clutch C2 to the connected state, the rotation speed of the second connected structure Rc-Sb is “0” which is the same as the rotation speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4. The rotation speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 which is connected to the output member 13 is “2nd” which is illustrated in
When a third gear stage is set up, the two-way clutch F1 is set to the reverse rotation prohibited state, the first brake B1 and the second brake B2 are set to the fixed state, and the third clutch C3 is set to the connected state. By setting the two-way clutch F1 to the reverse rotation prohibited state, forward rotation of the third connected structure Ca-Cb is permitted. By setting the first brake B1 to the fixed state, the rotation speed of the sun gear Sa (the seventh element) of the first planetary gear mechanism PG1 is “0.” By setting the second brake B2 to the fixed state, the rotation speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0.”
By setting the third clutch C3 to the connected state, the rotation speed of the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is “1” which is the same as the rotation speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3 which is connected to the input shaft 11. Since the rotation speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0” and the rotation speed of the ring gear Rd (the fourth element) is “1,” the rotation speed of the carrier Cd (the fifth element), that is, the rotation speed of the first connected structure Cc-Cd-Ra, is i/(i+1).
The rotation speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 which is connected to the output member 13 is “3rd” which is illustrated in
When a fourth gear stage is set up, the two-way clutch F1 is set to the reverse rotation prohibited state, the first brake B1 is set to the fixed state, and the second clutch C2 and the third clutch C3 are set to the connected state. By setting the two-way clutch F1 to the reverse rotation prohibited state, forward rotation of the third connected structure Ca-Cb is permitted. By setting the first brake B1 to the fixed state, the rotation speed of the sun gear Sa (the seventh element) of the first planetary gear mechanism PG1 is “0.”
By setting the second clutch C2 to the connected state, the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 and the second connected structure Rc-Sb rotate at the same speed. Accordingly, in the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4, the carrier Cc (the second element) and the carrier Cd (the fifth element) are connected, and the ring gear Rc (the third element) and the sun gear Sd (the sixth element) are connected. At the fourth gear stage at which the second clutch C2 is set to the connected state, one nomogram including four elements can be drawn with the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4.
By setting the third clutch C3 to the connected state, the rotation speed of the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is “1” which is the same as the rotation speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3, and the rotation speeds of two elements among four elements in the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4 are “1” which is the same speed.
Accordingly, the elements of the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4 are in the locked state in which relative rotation is not possible, and the rotation speed of all the elements of the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4 is “1.” The rotation speed of the third connected structure Ca-Cb is j/(j+1), and the rotation speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 which is connected to the output member 13 is “4th” which is illustrated in
When a fifth gear stage is set up, the two-way clutch F1 is set to the reverse rotation prohibited state, the first brake B1 is set to the fixed state, and the first clutch C1 and the third clutch C3 are set to the connected state. By setting the two-way clutch F1 to the reverse rotation prohibited state, forward rotation of the third connected structure Ca-Cb is permitted. By setting the first brake B1 to the fixed state, the rotation speed of the sun gear Sa (the seventh element) of the first planetary gear mechanism PG1 is “0.”
By setting the first clutch C1 to the connected state, the rotation speed of the third connected structure Ca-Cb is “1” which is the same as the rotation speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3. The rotation speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 which is connected to the output member 13 is “5th” which is illustrated in
In order to set up the fifth gear stage, it is not necessary to set the third clutch C3 to the connected state. However, since the third clutch needs to be set to the connected state at the fourth gear stage and a sixth gear stage which will be described later, the third clutch C3 is set to the connected state at the fifth gear stage such that smooth downshift from the fifth gear stage to the fourth gear stage and upshift from the fifth gear stage to the sixth gear stage which will be described later are achieved.
When the sixth gear stage is set up, the two-way clutch F1 is set to the reverse rotation prohibited state, and three clutches of the first to third clutches C1 to C3 are set to the connected state. By setting the two-way clutch F1 to the reverse rotation prohibited state, forward rotation of the third connected structure Ca-Cb is permitted.
By setting the second clutch C2 and the third clutch C3 to the connected state, the elements of the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4 become the state in which relative rotation is not possible as described at the fourth gear stage, and the rotation speed of the second connected structure Rc-Sb is “1.” By setting the first clutch C1 to the connected state, the rotation speed of the third connected structure Ca-Cb is “1.”
Accordingly, the carrier Cb (the eleventh element) and the sun gear Sb (the twelfth element) of the second planetary gear mechanism PG2 have the same rotation speed “1,” and the elements are in the locked state in which relative rotation is not possible. The rotation speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 which is connected to the output member 13 is “1” of the “6th” which is illustrated in
When a seventh gear stage is set up, the two-way clutch F1 is set to the reverse rotation prohibited state, the second brake B2 is set to the fixed state, and the first clutch C1 and the third clutch C3 are set to the connected state. By setting the two-way clutch F1 to the reverse rotation prohibited state, forward rotation of the third connected structure Ca-Cb is permitted.
By setting the second brake B2 to the fixed state, the rotation speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0.” By setting the third clutch C3 to the connected state, the rotation speed of the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is “1” which is the same as the rotation speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3, and the rotation speeds of the first connected structure Cc-Cd-Ra including the carrier Cd (the fifth element) of the fourth planetary gear mechanism PG4 is i/(i+1).
By setting the first clutch C1 to the connected state, the rotation speed of the third connected structure Ca-Cb is “1” which is the same as the rotation speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3 connected to the input shaft 11. The rotation speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 which is connected to the output member 13 is “7th” which is illustrated in
When an eighth gear stage is set up, the two-way clutch F1 is set to the reverse rotation prohibited state, the second brake B2 is set to the fixed state, and the first clutch C1 and the second clutch C2 are set to the connected state. By setting the two-way clutch F1 to the reverse rotation prohibited state, forward rotation of the third connected structure Ca-Cb is permitted.
By setting the second brake B2 to the fixed state, the rotation speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0.” By setting the second clutch C2 to the connected state, the rotation speed of the second connected structure Rc-Sb is “0” which is the same as the rotation speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4.
By setting the first clutch C1 to the connected state, the rotation speed of the third connected structure Ca-Cb is “1” which is the same as the rotation speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3. The rotation speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 which is connected to the output member 13 is “8th” which is illustrated in
When a ninth gear stage is set up, the two-way clutch F1 is set to the reverse rotation prohibited state, the second brake B2 and the third brake B3 are set to the fixed state, and the first clutch C1 is set to the connected state. By setting the two-way clutch F1 to the reverse rotation prohibited state, forward rotation of the third connected structure Ca-Cb is permitted.
By setting the second brake B2 to the fixed state, the rotation speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0.” By setting the third brake B3 to the fixed state, the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is also “0.” Accordingly, the elements Sd, Cd, and Rd of the fourth planetary gear mechanism PG4 are in the locked state in which relative rotation is not possible, and the rotation speed of the first connected structure Cc-Cd-Ra including the carrier Cd (the fifth element) of the fourth planetary gear mechanism PG4 is also “0.”
By setting the first clutch C1 to the connected state, the rotation speed of the third connected structure Ca-Cb is “1” which is the same as the rotation speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3. The rotation speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 which is connected to the output member 13 is “9th” which is illustrated in
When a tenth gear stage is set up, the two-way clutch F1 is set to the reverse rotation prohibited state, the third brake B23 is set to the fixed state, and the first clutch C1 and the second clutch C2 are set to the connected state. By setting the two-way clutch F1 to the reverse rotation prohibited state, forward rotation of the third connected structure Ca-Cb is permitted.
By setting the second clutch C2 to the connected state, the second connected structure Re-Sb and the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 rotate at the same speed. By setting the third brake B3 to the fixed state, the rotation speed of the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is “0.” By setting the first clutch C1 to the connected state, the rotation speed of the third connected structure Ca-Cb is “1” which is the same as the rotation speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3. The rotation speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 which is connected to the output member 13 is “10th” which is illustrated in
When a reverse gear stage is set up, the two-way clutch F1 is set to the fixed state (L in
Speed lines indicated by dotted lines in
Underlined “R” and “L” represent that the rotation speed of the third connected structure Ca-Cb becomes “0” by an operation of the two-way clutch F1. “R/L” represents that it is “R” of the reverse rotation prohibited state in a normal state and it is switched to “L” of the fixed state when an engine brake is used.
In
The two-way clutch F1 will be described below in detail with reference to
As illustrated as sectional views in
As illustrated in
Storage portions TW15 and TW16 recessed to store the swing portion on a forward rotation prohibition side TW13 and the swing portion on a reverse rotation prohibition side TW14 are provided on the opposed surface TW11a of the fixed plate TW11. Bias members TW17a and TW17b including springs that bias the swing portions TW13 and TW14 such that the swinging ends TW13a and TW14a of the corresponding swing portions TW13 and TW14 protrude from the storage portions TW15 and TW16 are provided on the bottom surfaces of the storage portions TW15 and TW16.
Pit portions TW18 and TW19 are provided at positions corresponding to the swing portions TW13 and TW14 on an opposed surface TW12a of the rotary plate TW12 opposing the fixed plate TW11. A first engagement portion TW18a that is located on the other side in the circumferential direction (the reverse rotating direction) of the rotary plate TW12 and that is formed in a step shape capable of engaging with the swinging end TW13a of the swing portion on a forward rotation prohibition side TW13 is provided in the first pit portion TW18 which is formed at the position corresponding to the swing portion on a forward rotation prohibition side TW13.
A second engagement portion TW19a that is located on one side in the circumferential direction (the forward rotating direction) of the rotary plate TW12 and that is formed in a step shape capable of engaging with the swinging end TW14a of the swing portion on a reverse rotation prohibition side TW14 is provided in the second pit portion TW19 which is formed at the position corresponding to the swing portion on a reverse rotation prohibition side TW14.
As illustrated in
A switching plate TW20 is interposed between the fixed plate TW11 and the rotary plate TW12. As illustrated in
A protrusion TW20c that protrudes outward in the radial direction is provided in an outer edge of the switching plate TW20. As illustrated in
When the switching plate TW20 swings from the fixed state illustrated in FIG. 7 to the state illustrated in
When the switching plate TW20 swings from the fixed state illustrated in
Conclusively, the state illustrated in
A lubricant supply structure in a counter shaft 23 (a rotary shaft) according to the gist of the embodiments of the disclosure will be described below with reference to
As illustrated in
A lubricant passage 231 that extends in an axial direction and discharge holes 232 as discharge channels that communicate with the lubricant passage 231 and that are opened at an attachment position of the counter driven gear 21 are formed in the counter shaft 23. A spline-fitted portion of the counter driven gear 21 fixed to the counter shaft 23 is supplied with a lubricant and is lubricated by the discharge holes 232.
A circular discharge space 233 as a discharge channel is formed between an end of the lubricant passage 231 open on a side of the counter shaft 23 supported by the first bearing BRG1 and an inner surface of the base portion 101 of the transmission case 10. Supply of a lubricant to the first bearing BRG1 is performed via the discharge space 233.
An oil pipe 40 as a tube member is inserted into the lubricant passage 231 of the counter shaft 23. As illustrated in
The large-diameter portion 42 increases gradually in diameter via an inclined portion 44 from the other end of the oil pipe 40. As will be described later, a pair of first communication holes 45 and a pair of second communication holes 46 as communication channels are formed in the oil pipe 40.
As illustrated in
In a state in which the oil pipe 40 is fixed to the transmission case 10, the first communication holes 45 and the second communication holes 46 formed in the oil pipe 40 communicate with the lubricant passage 231 at a position between the discharge hole 232 and the discharge space 233. This position is a position corresponding to the lubricant passage 231 on the insertion hole 401 side.
Accordingly, a lubricant introduced into the oil pipe 40 flows in the oil pipe 40, reaches the first communication holes 45 and the second communication holes 46, and flows out of the first communication holes 45 and the second communication holes 46 to the lubricant passage 231 at a position between the discharge hole 232 and the discharge space 233. The lubricant which is affected by a centrifugal force with the rotation of the counter shaft 23 flows along the inner surface of the lubricant passage 231 and flows to the discharge hole 232 and the discharge space 233.
A stepped portion 231a is formed in the lubricant passage 231 by decreasing the inner diameter of the lubricant passage 231. The lubricant is dammed by the stepped portion 231a, a flow of the lubricant toward the oil introducing portion 402 is restricted, and thus supply of the lubricant to an unnecessary part is prevented.
A first annular protruding portion 233a and a second annular protruding portion 233b that guide a lubricant to the first bearing BRG1 are formed on the inner surface of the base portion 101 of the transmission case 10 which forms the discharge space 233. An inclined guide surface 231b that expands gradually to guide the lubricant to the discharge space 233 is formed at an edge of the lubricant passage 231 which is continuous from the discharge space 233.
When the oil pipe 40 is assembled, first, the counter shaft 23 in a state in which an axis thereof is arranged vertically upright is assembled into the base portion 101 of the transmission case 10 as illustrated in
In the oil pipe 40 inserted into the lubricant passage 231 in this way, the tapered portion 43 may be deviated from the insertion hole 401 as illustrated in
Subsequently, as illustrated in
The oil pipe 40 includes the large-diameter portion 42 which is inserted into the insertion hole 401 of the base portion 101 of the transmission case 10. The large-diameter portion 42 of the oil pipe 40 has a diameter larger than that of the portion which is located on the opposite side and which is inserted into the oil introducing portion 402 of the attachment member 102 of the transmission case 10. Accordingly, when the oil pipe 40 is inserted into the lubricant passage 231 in a state in which the upside and downside of the insertion direction into the counter shaft 23 are reversed as illustrated in
As described above, a pair of first communication holes 45 and a pair of second communication holes 46 are formed in the oil pipe 40. More specifically, as illustrated in
Since the first communication holes 45 and the second communication holes 46 are provided in the oil pipe 40 with the above-mentioned positional relationship, a lubricant introduced into the oil pipe 40 flows smoothly to the lubricant passage 231 without congestion when the facing direction of the first communication holes 45 is parallel to the vertical direction (or when the facing direction of the second communication holes 46 is parallel to the vertical direction) as illustrated in
Depending on an assembling state of the oil pipe 40, the opening directions of the first communication holes 45 and the second communication holes 46 deviate from the vertical direction as illustrated in
When a pair of first communication holes 45 and a pair of second communication holes 46 are formed in the oil pipe 40, the oil pipe 40 is first punched in a diameter direction thereof using a drill or the like, the oil pipe 40 is subsequently rotated by 90° about the axis thereof, and then the oil pipe 40 is punched in the diameter direction, which is not illustrated. Accordingly, four communication holes 45 and 46 can be formed by two times of punching work and thus manufacturing efficiency thereof is good.
In this embodiment, the first communication holes 45 and the second communication holes 46 are arranged at predetermined intervals in the circumferential direction of the oil pipe 40 as illustrated in
In this embodiment, total four communication holes of a pair of first communication holes 45 and a pair of second communication holes 46 are provided, but the disclosure is not limited thereto. Although not illustrated, another pair of communication holes facing each other may be additionally formed.
In the automatic transmission 3 according to this embodiment, one gear stage (for example, the tenth gear stage) may be omitted to perform forward gear shift of nine gear stages.
In this embodiment, switching of a shift position is performed by manually operating the paddle shift lever 33. However, the method of switching the shift position is not limited thereto, but the shift position may be switched, for example, by pushing a button or the like. In this case, a selected shift position may be determined, for example, on the basis of a push signal of the button.
In this embodiment, the two-way clutch F1 is used, but a wet multi-disc brake and a one-way clutch installed in the brake may be provided instead of the two-way clutch F1. In this case, the one-way clutch can be configured to permit forward rotation of the third connected structure Ca-Cb and to prohibit reverse rotation thereof, and the wet multi-disc brake can be engaged only when it is wanted to use an engine brake at the reverse gear stage and the first gear stage.
In this embodiment, the gear shift mechanism (the automatic transmission 3) that can set up each gear stage by engaging three engagement mechanisms is used, but the embodiments of the disclosure can also be applied to a gear shift mechanism that can set up each gear stage by engaging two engagement mechanisms or a gear shift mechanism that can set up each gear stage by engaging four or more engagement mechanisms. In this case, the same advantages can also be obtained.
Number | Date | Country | Kind |
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2017-063860 | Mar 2017 | JP | national |