1. Field of the Invention
The present invention relates to a power transmission device and, more particularly, is preferably used in a compressor for a vehicle air conditioner operated by an external power source, such as an engine, via a belt etc. by being incorporated therein.
2. Description of the Related Art
A refrigerant compressor for a vehicle air conditioner is driven by an external power source, such as an engine, via a belt, a pulley, etc., and an electromagnetic clutch may be inserted therebetween in order to separate a connection between the engine and the compressor. If, however, an electromagnetic clutch is not inserted, the cost is reduced, and therefore, in some cases, an electromagnetic clutch may be omitted. In this case, in a power transmission device of a compressor for a vehicle air conditioner operated by an external power source such as an engine via a belt etc., a torque limiter is installed in order to avoid a trouble such as belt damage if the compressor seizes.
Torque limiters include one in which a part of the power transmission path is threadedly joined to utilize an excessive axial force generated at the threadedly joined part due to an excessive torque when the compressor seizes (for example, refer to patent document 1). As described above, in a conventional power transmission device for transmitting power to a compressor, a power transmission shut-off device (torque limiter) is arranged in order to avoid a trouble such as damage to a belt for power transmission when the compressor seizes. Conventionally, a power transmission shut-off device (torque limiter) having a structure in which a portion of a power transmission portion is threadedly inserted has been proposed and a torque limiter system that utilizes threaded insertion is a system for cutting off the power transmission path by rupturing a portion of the power transmission path using an excessive axial force generated at the threadedly inserted portion by the excessive torque generated when the compressor seizes up. In other words, the torque limiter system has a structure in which the power transmission shut-off member is broken by a tensile force of the excessive axial force generated by threaded fastening using the excessive torque generated by the seizing up phenomenon of the compressor. However, when the power transmission shut-off member ruptures, depending on the shape of the ruptured part, there is a possibility that there occurs a case where the thread portion of the power transmission shut-off member is re-fastened. In this case, a gap space formed by the power transmission shut-off member and the bearing surface of an inner hub accommodating the power transmission shut-off member is eliminated and the seat surface of the inner hub is sandwiched by the thread portion of the power transmission shut-off member and the shaft end surface of the compressor, and thus there has been a trouble that power cannot be shut off.
A conventional power transmission device 50 having the above-mentioned problem is explained with reference to
In a conventional power transmission device 50 shown in
[Patent document 1] Japanese Unexamined Patent Publication (Kokai) No. 2003-206950
The above-described circumstances being taken into account, the present invention has been developed and an object thereof is to provide a power transmission device capable of avoiding troubles such as that power cannot be shut off even if a torque limiter operates in a torque limiter system utilizing threaded fastening.
To realize the above-mentioned objects, in a first aspect of the present invention, a power transmission device (10) comprises: a rotatable rotary part (1) to which a rotary driving force is transmitted from a driving source; and a power transmission shut-off member (3) for preventing an excessive torque from being transmitted between the rotatable rotary part (1) and a rotating shaft (4) of an apparatus to be driven. The power transmission shut-off member (3) is coupled to the rotating shaft (4) by a thread. A hub (2) is arranged between the rotary part (1) and the power transmission shut-off member (3) and connects them. The hub (2) is located so as to be sandwiched between the power transmission shut-off member (3) and the rotating shaft (4). The power transmission device (10) further comprises a washer (6) located so as to be sandwiched between the hub (2) and the rotating shaft (4). The washer (6) is separated from the hub (2) in construction, and the power transmission device (10) is configured so that the hub (2) is not sandwiched between the washer (6) and an end surface (308) of the power transmission shut-off member (3) near the rotating shaft.
By configuring as described above, the power transmission can be smoothly shut off by completely separating the hub from the washer in construction in the torque limiter system utilizing threaded fastening, and as a result, it is possible to avoid the trouble that power transmission cannot be shut off even if the power transmission shut-off member operates and is ruptured.
In a second aspect of the present invention according to the first aspect, a step-like shaft seat surface (403) is formed on the rotating shaft (4) so as to face the power transmission shut-off member (3).
According to the present aspect, the shaft seat surface (403) supports the washer.
In a third aspect of the present invention according to the first or second aspect, a maximum outer diameter (α) of the end surface (308) of the power transmission shut-off member (3) near the rotating shaft is smaller than an inner diameter (β) of an inner hub (204) surrounding a thread member (307) of the power transmission shut-off member (3) of the hub (2).
According to the present aspect, a part of the ruptured power transmission shut-off member does not sandwich the inner hub, and therefore, the power transmission shut-off is securely performed.
In a fourth aspect of the present invention according to any one of the first to the third aspects, the maximum outer diameter (α) of the end surface (308) of the power transmission shut-off member (3) near the rotating shaft is larger than an inner diameter (γ) of the washer (6).
According to the present aspect, as the washer is necessarily sandwiched between the power transmission shut-off member and the rotating shaft, power can be smoothly transmitted.
In a fifth aspect of the present invention according to any one of the first to fourth aspects, the rotating shaft (4) comprises a threaded part (402) for coupling to the power transmission shut-off member (3) by a thread, and a straight part (404) which is provided to continuously connect to the threaded part (402) and is not threaded. In a state in which the power transmission device (10) has been assembled, the straight part (404) is formed so that the hub (2) does not come into contact with the washer (6).
According to the present aspect, as the straight part prevents the power transmission shut-off member from advancing towards the rotating shaft, it is possible to avoid the trouble that power transmission cannot be shut off.
In a sixth aspect of the present invention according to the fifth aspect, in a state in which the power transmission device (10) has been assembled, a boundary between the thread part (402) of the rotating shaft (4) and the straight part (404) is located on a position nearer the power transmission shut-off member than a contact surface (61) of the washer (6) facing the hub (2).
According to the present aspect, an aspect is disclosed in which the configuration according to the fifth aspect is further embodied.
A seventh aspect of the present invention according to any one of the first to sixth aspects is characterized in that the power transmission device is coupled to a compressor of an air conditioner for a vehicle as an apparatus to be driven.
According to the present aspect, an aspect that further embodies the use of the present invention is disclosed.
In an eighth aspect of the present invention, a power transmission device (10) comprises: a rotatable power transmission shut-off member (3) capable of rotating together with a rotating shaft (4) of a driven apparatus by coupling to the rotating shaft (4) by a thread; and a rotary part (1, 2) to which a rotary driving force is transmitted from a driving source and which connects to the power transmission shut-off member (3). The rotating shaft (4) comprises a step-like shaft seat surface (403) with which the rotary part (1, 2) comes into contact directly or indirectly. The power transmission shut-off member (3) serves to prevent an excessive torque from being transmitted from the rotary part (1, 2) to the rotating shaft (4) by a threaded fastening part moving in a direction toward the shaft seat surface (403) when an excessive torque is transmitted from the rotary part (1, 2) to the rotating shaft (4). In addition, the rotary part (1, 2) does not go into a space between the power transmission shut-off member (3) and the shaft seat surface (403).
By configuring as described above, the power transmission can be smoothly shut off as the rotary part (1, 2) is not sandwiched between the power transmission shut-off member (3) and the shaft seat surface (403) even when the power transmission shut-off member (3) has operated and a part thereof moves, in the torque limiter system utilizing threaded fastening, and as a result, it is possible to avoid the trouble that power transmission cannot be shut off even if the power transmission shut-off member operates.
In a ninth aspect of the present invention according to the eighth aspect, the shaft seat surface (403) is provided on a position nearer the driven apparatus than the thread member to which the power transmission shut-off member (3) couples by a thread.
According to the present aspect, even if the power transmission shut-off member (3) has operated and a part thereof moves, the part cannot reach the shaft seat surface so that it is possible to securely avoid the trouble that power transmission cannot be shut off even if the power transmission shut-off member operates.
In a tenth aspect of the present invention according to the eighth or ninth aspect, the rotary part (1, 2) comes into contact with the shaft seat surface (403) via the washer (6).
According to the present aspect, the power can be smoothly transmitted via the washer.
In an eleventh aspect of the present invention according to any one of the first to the tenth aspects, the power transmission device further comprises a flange member (1000) located on a tip end part side of the rotating shaft (4) and the flange member (1000) prevents a part of the power transmission shut-off member (3) and the rotary part (1, 2) from dropping, when the power transmission shut-off member (3) has operated.
According to the present aspect, it is possible to prevents a part of the power transmission shut-off member (3) and the rotary part (1, 2) from dropping by providing a flange member on a tip end part side of the rotating shaft (4), when the power transmission shut-off member (3) has operated.
In a twelfth aspect of the present invention, a power transmission device (10) comprises: a rotary part (1, 2) which is rotatably supported on a housing of an apparatus to be driven and to which a rotary driving force is transmitted from a driving source; a contact surface (2044) provided on the rotary part (1, 2) and capable of being indirectly in contact with a shaft contact surface (403) provided on a rotating shaft of the apparatus to be driven via a power transmission member (6); and a power transmission shut-off member (3) comprising a thread member (307) coupled to the rotating shaft by a thread and a flange part (303) coupled to the thread member (307) via a rupture part (306) to press the contact surface (2044) toward the shaft contact surface (403) by an axial force produced by the thread member (307); wherein the rupture part (306) is ruptured by the axial force when an excessive torque is transmitted from the rotary part (1, 2) to the rotating shaft (4), and only the power transmission member (6) is arranged between the thread member (307) and the shaft contact surface (403).
By configuring as described above, the power transmission can be smoothly shut off by completely separating the hub from the washer in construction in the torque limiter system utilizing threaded fastening, and as a result, it is possible to avoid the trouble that power transmission cannot be shut off even if the power transmission shut-off member operates and is ruptured.
In a thirteenth aspect of the present invention according to the twelfth aspect, an outer diameter (ΦA) of the power transmission member (6) is larger than an outer diameter (ΦB) of the thread member (307), and the contact surface (2044) comes into contact with the power transmission member (6) at an outer diameter side of the thread member (307).
The figures in the brackets attached to the abovementioned means are examples showing the relationship of correspondence with the concrete means in the embodiments to be described later.
The present invention may be more fully understood from the description of the preferred embodiments of the invention set forth below, together with the accompanying drawings.
In the drawings:
Embodiments of a power transmission device according to the present invention are described below, in detail, based on the drawings.
A power transmission device 10 in the first embodiment of the present invention shown in
Torque transmission between the inner hub 204 and the power transmission shut-off member 3 may be performed by, for example, spigot insertion between the hexagonal insertion part 304, which is the outer periphery of a flange part 302 of the power transmission shut-off member 3, and the hexagonal insertion part 204 of the hub 2 or by the caulked structure of a rotation stopper, as the present embodiment shown in
In
The configuration of the second embodiment other than described above is basically the same as that of the first embodiment so that it is not further described.
The configuration of the third embodiment other than described above is basically the same as that of the first embodiment so that it is not further described.
The configuration of the fourth embodiment other than described above is basically the same as that of the first embodiment so that it is not further described.
In the figures showing the second, third and fourth embodiments, that is, FIGS. 7 to 9, the reference symbols of the components in FIGS. 7 to 9 correspond to those of the same or the like components in the first embodiment shown in FIGS. 1 to 6. In the second and fourth embodiments a relationship of γ<α<β is established as in the first embodiment and in the third embodiment at least a relationship of α<β is established.
In order to solve this problem, as shown in
The configuration of the fifth embodiment other than described above is basically the same as that of the first embodiment so that it is not further described.
Next, the effect and function of the above-mentioned embodiments will be explained.
The following effect can be expected from the power transmission device in the first embodiment according to the present invention.
In a torque limiter system utilizing a threaded fastening, it is possible to perform a smooth shut-off of a power transmission and to avoid a trouble that power transmission cannot be shut off even when a power transmission shut-off member is ruptured by completely separating, in construction, the inner hub to which a power is transmitted from the pulley, from a washer which is provided between the inner hub and the rotating shaft of a compressor and serves as a seat surface part for supporting the inner hub.
The same effects as those of the first embodiment can be expected from the power transmission devices of the second, third and fourth embodiments according to the present invention. In the third embodiment described above, it is not necessary for the inner hub to be separated from the washer in construction.
Following effects can be expected from the power transmission device of the fifth embodiment according to the present invention, in addition to the effects of the first embodiment.
It is possible to avoid a part of the power transmission shut-off member and the hub from dropping out by providing a flange member on a tip part of the rotating shaft of the compressor when the power transmission shut-off member operates.
In the above-mentioned embodiments, the example in which the present invention is used as a power transmission device for the compressor of an air conditioner for a vehicle is shown, however, the present invention may be applied to a use other than this and the application of the present invention is not limited to use in an air conditioner for a vehicle.
In the above description or in the embodiments shown in the accompanied drawings, the power of the drive source is explained by a configuration in which power is transmitted via a belt and pulley, however, the present invention is not limited to this and for example, power may be transmitted via another mechanism such as a gear wheel, or the like.
The above-mentioned embodiments are examples of the present invention and in no case is the present invention limited by the embodiments. It is specified only by the items described in claims and various embodiments other than those mentioned above are possible.
While the invention has been described by reference to specific embodiments chosen for the purposes of illustration, it should be apparent that numerous modifications could be made thereto, by those skilled in the art, without departing from the basic concept and scope of the invention.
Number | Date | Country | Kind |
---|---|---|---|
2005-284811 | Sep 2005 | JP | national |