The present invention relates to brushes and particularly to brushes used in applying shave cream and more particularly to powered shave brushes used in applying shave cream.
This invention relates to a brushes typically used in applying shave cream. Traditional shaving brushes are typically formed of a barrel-shaped handle with a plurality of bristles protruding from one end of the handle. The handles are typically made of wood, metal or plastic while the bristles of lower quality brushes are made of synthetic materials, such as nylon, and the bristles of higher quality brushes are made of natural materials, such as badger hair.
Shaving brushes have been used historically to prepare hair and skin ahead of wet shaving, for example with a double edged razor blade or with a wet shaving safety razor. A user would work up soap or gel into a lather either against their face, in a shaving mug/bowl, or in the palm of their wet hand. The user would then apply the lather to their skin with the brush, typically using rapid short strokes, and in the process would agitate hairs lying on the skin and enhance the condition of the skin by providing exfoliation. The benefits felt by a user during and after shaving are generally dependent on the quality of the bristles of the brush and the manner in which the lather is applied to the face. The application of lather is dependent on the motion of the user's hand which can limit the benefits of using a brush if not performed correctly.
In pursuit of an improved shaving product, there is a need for a shaving brush capable of effectively stimulating the skin, raising hairs off the face, exfoliating, and lubricating as well as moisturizing the skin that is not solely dependent on the motion of a user's hand. Thus, there is a need for a powered brush that can produce an automated bristle motion to optimize the effects desired with using a brush.
In one aspect, the invention features, in general, a powered brush providing an automated motion to plurality of bristles, thus enhancing the ability to stimulate the skin, raise hairs off the face, exfoliate, and lubricate and moisturize the skin while applying shave cream to a user's face. The powered brush comprises a handle having a top end, a bottom end and a longitudinal axis therebetween. A brush cup which is movable relative to the handle is disposed at the top end of the handle. A brush head is attached to the brush cup. The brush head comprises a plurality of bristles projecting away from the top end in a longitudinal direction. A motor comprising a drive shaft is mounted inside of the handle. The motor is joined to an internal mechanism coupling the motor drive shaft to the brush cup. The internal mechanism translates rotational movement of the motor drive shaft to reciprocating longitudinal motion of the brush cup such that in use, the brush cup and corresponding brush head attached thereto oscillate linearly in the longitudinal direction.
In one embodiment, the internal mechanism comprises a first gear attached to the motor drive shaft and a second gear meshed with the first gear. The second gear includes an elongated cam feature attached thereto. The elongated cam feature interfaces with a cam follower link connected to the brush cup. The elongated cam feature engages a cam slot in the cam follower link and allows complete rotation of the elongated cam feature as the outer surface of the elongated cam feature contacts the cam slot. As the first gear drives the second gear, the elongated cam feature rotates driving the cam follower link in a linear, up and down motion causing the brush cup and corresponding brush head attached thereto to oscillate linearly in the longitudinal direction.
While the specification concludes with claims particularly pointing out and distinctly claiming the subject matter which is regarded as forming the present invention, it is believed that the invention will be better understood from the following description taken in conjunction with the accompanying drawings.
a is a front view of the powered brush.
b is a side view of the powered brush showing handle features.
a is a section view of the powered brush showing the oscillating brush in the ‘in’ position.
b is a section view of the powered brush showing the oscillating brush in the ‘out’ position.
a is a sectional perspective view through the internal mechanism of the powered brush showing the oscillating brush in the ‘in’ position.
b is a sectional perspective view through the internal mechanism of the powered brush showing the oscillating brush in the ‘out’ position.
a is a section view through the internal mechanism of the powered brush showing the oscillating brush in the ‘in’ position.
b is a section view through the internal mechanism of the powered brush showing the oscillating brush in the ‘out’ position.
a is a perspective view of the powered brush showing the battery cap removed.
b is a bottom view of the battery cap.
c is a perspective view of the bottom of the powered brush with the battery cap removed exposing the inner housing assembly.
d is a perspective view of the powered brush showing the battery cap removed and the battery door in the open position.
a is a perspective view of the powered brush showing the battery cap removed and battery door open for installation of batteries.
b is a perspective view of the bottom of the powered brush with the battery cap removed and battery door open exposing the battery cavity for installation of batteries.
a is an enlarged front view of the power button with the top plate removed from the handle.
b is a detail view of the push button seal with the sealing frame removed and push button separated from the seal and handle.
The shaving razor according to the present invention will be described with reference to the following figures which illustrate certain embodiments. It will be apparent to those skilled in the art that these embodiments do not represent the full scope of the invention which is broadly applicable in the form of variations and equivalents as may be embraced by the claims appended hereto. Furthermore, features described or illustrated as part of one embodiment may be used with another embodiment to yield still a further embodiment. It is intended that the scope of the claims extend to all such variations and equivalents.
The powered brush 10 according to the present invention is shown in
The handle 14 and battery cap 20 are preferably chrome plated metal for a high quality look and feel; however, plastics and materials can be used.
The brush cup 30 is moveable in an axial direction relative to the handle 14. The bristles extend longitudinally away from the top end 16 of the handle 14 in a longitudinal direction 22. “Longitudinal direction” is a direction running parallel to the longitudinal axis of the handle and includes directions within ±45° of the longitudinal direction. The distance the bristles extend longitudinally away from the top end 16 of the handle ranges from about 0.5 inches to about 3.0 inches, preferably from about 1.0 inches to about 2.5 inches.
The top end 16 of the handle shown in
The crown gear 38 includes a cam 112 shown in
A diaphragm seal 34 (shown in
a and
Motor gear 40 is attached directly to the motor output shaft. Motor gear 40 drives crown gear 38 which is attached to gear shaft 42. Crown gear 38 also has an elongated cam feature 112, which fits into the molded in hole 106 in the left inner housing 50.
Hole 106 in the left inner housing 50 shown in
a, 6b, 7a, 7b, 8a, and 8b demonstrate the basic linear oscillation of the internal mechanism, each showing different views of the brush head 12 in the “in” and “out” state. Cam feature 112 of crown gear 38 engages with the cam slot 114 of the cam follower link 36. In the “in” or down state shown in
When the push button 24 is pressed to activate the basic function of the power shave brush 10, the brush head 12 will move in and out a fixed distance 13 governed by the internal mechanism previously described.
In addition to housing the motor 46 and internal mechanism previously described, the inner housing assembly 82 includes a battery compartment 15 near the bottom end of the handle 14 as shown in
c is a view of the bottom of the handle 14 with the outer battery cap 20 removed revealing the bottom of the inner housing assembly 82 which protrudes outward slightly from the bottom of the handle 14. The battery compartment 15 includes a battery door 72. In the embodiment shown in
The battery door 72 houses a metal battery door plate 76, battery door conductive piece 78, and battery plus protector 70. The metal battery door plate 76 has formed hinges that attach to the battery door shaft 68. The battery door 72 can slide relative to the battery door plate 76 via molded in slots 75 that engage with the plate. The slots 75 can be seen in more detail in
Once the battery door lip 75 clears the cavity 90, the battery door 72 is forced open by a battery door torsion spring 66. This allows for the easy insertion of batteries 122B and 122A in into the battery compartment 15 as illustrated in
A battery plus protector 70 is also attached to the battery door plate 76 to ensure correct installation of the batteries 122B and 122A into the device. The battery plus protector 70 is non-conductive and ensures that only the positive end of the battery can complete the connection due to molded in features. If the battery is installed with the negative end facing down at this location, the end of the battery door conductive piece 78 cannot contact the battery and no connection can be made.
The powered brush 10 is activated by the push button 24 on the side of the handle 14 shown in
Push button 24 sits on a clear flexible button seal 56. The flexible button seal 56 is preferably clear silicon. However, alternatives like TPE could also be considered. The push button 24 is held in place by an attached top plate 60. A flange on the perimeter of the button 24 facilitates the retention. The push button 24 has an extended feature that fits into the button seal 56 and makes contact with a surface mounted switch 98, which is attached to the main PCB 64. The main PCB 64 has an indicator LED 100 mounted below the push button 24 and button seal 56. When the device is activated after the switch 98 is depressed, the LED 100 lights up and shines through the clear flexible button seal 56 indicating that the device is activated. The color of the LED light 100 can be white or colored. For instance, in a preferred embodiment the LED light 100 is blue. The button seal 56 can also incorporate light scattering techniques to disperse the light. Such methods include using a matte finish and/or polymer additive.
The main PCB 64 is fixed to the left inner housing 50. In the embodiment shown, the PCB 64 is mounted via two heat stake posts, but other methods of attachment are possible (screws, snap fit, etc.). The location of the PCB 64 and surface mounted switch 98 is fixed when the inner housing assembly 82 is attached to the brush handle 14.
For waterproofing, the button seal 56 has a perimeter rib feature 94 that fits into a groove 96 in the brush handle 14. The seal 56 is compressed and retained by the button sealing frame 58. The button sealing frame 58 is preferably a stamped metal piece to limit deflection and improve the water tight condition. As the button seal 56 is compressed, the rib feature 94 deflects outward against the side walls of the groove 96. Therefore, the sealing surfaces include the inside and outside wall perimeter of the groove and the bottom of the groove channel. In addition, adhesive in the bottom of the groove could be used as a sealing back-up.
a is an enlarged front view of the push button 24 with the top plate 60 removed. Glue grooves 102 on the side of the handle 14 are used to attach the top plate 60. Glue is applied in the grooves to secure the top plate 60 to the handle 14. Alternative methods for attachment can be used. The button sealing frame 58 is attached to the brush handle 14 using four screws 55. The screws 55 allow for the button sealing frame 58 to apply pressure to the button seal 56 and prevent water leakage into the power shave brush 10.
b is a detail view of the push button 24 with the sealing frame 58 removed and push button 24 separated from the seal 56 and handle 14. It is clear from this view how the shape of the button seal 56 fits into the push button 24.
Regarding all numerical ranges disclosed herein, it should be understood that every maximum numerical limitation given throughout this specification includes every lower numerical limitation, as if such lower numerical limitations were expressly written herein. In addition, every minimum numerical limitation given throughout this specification will include every higher numerical limitation, as if such higher numerical limitations were expressly written herein. Further, every numerical range given throughout this specification will include every narrower numerical range that falls within such broader numerical range and will also encompass each individual number within the numerical range, as if such narrower numerical ranges and individual numbers were all expressly written herein.
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm.”
Every document cited herein, including any cross referenced or related patent or application is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.