1. Field of the Invention
The present invention relates generally to the field of drywall installation and more particularly to a cutter for plastic drywall trim product.
2. Description of the Prior Art
There are many pieces of equipment used in the drywall taping industry to help the installer apply drywall tape of various types (paper, mesh, plastic, laminates, etc) to the joints or corners between two pieces of drywall board. Many of these devices incorporate a cutter to cut the tape at the end of each joint or corner. All of these cutters on these various pieces of equipment are powered by hand, arm or finger motion at the time of each cut. That is the force of the hand, arm or finger actually powers the cutting mechanism. This can be strenuous and awkward given the repetitive nature of the work and that the installer may be in an awkward position, reaching, stretching, bending or otherwise in a bad position to perform the require motion to actuate the cutter. In addition, newer products like paper-plastic-paper laminates called plastic drywall trim are being used more and more. These products are generally too stiff and hard to cut by hand without sawing them or cutting them with heavy duty shears (like sheet metal shears).
What is needed is to power the cutter for any of these devices so all the installer has to do is pull a trigger, push a button, or otherwise release some other source of power, just like the trigger on a gun, to perform a cut, in particular to cut drywall trim pieces made of plastic, metal or other difficult to cut materials.
The present invention relates to a powered cutter for cutting drywall tape or plastic drywall trim. The cutter can contain a blade, a means to move the blade through the material or move the material over the blade, a source of power to create the movement, a means for the user to release the power initiating the movement to create the cut. The cutter can be powered by springs, a motor, hydraulics, or by any other means. The preferred embodiment is a spring-powered cutter where the spring is cocked with a lever and released with a trigger. The spring causes a mass to rotate that carries enough angular momentum to cause the blade to cut through the drywall trim material. If the spring is of sufficient power a mass may not be needed.
Several drawings and illustrations have been presented to better aid in the understanding of the present invention. The scope of the present invention is not limited to the figures.
The present invention relates to a powered cutter for cutting drywall plastic (or other materials) trim pieces as well as drywall tape. This cutter can contain a trigger which can be any form such as a thumb operated lever, button, sliding tube, rotating handle, or squeeze handle or any other form of mechanism to activate, or release, power to drive the cut. Squeezing the trigger would be designed to require very little force or length of motion and instantaneously triggers the cutter to use its stored power to perform a cut automatically. The cutting action is normally started or initiated by human action but is powered (or carried out) by something other than human strength, for instance the stored energy of a spring. The cutting action can be powered by any kind of spring (torsion, compression, tension, etc), by electric power (linear actuator, motor, etc), by hydraulic or pneumatic power (cylinders, bellows, etc.) or any other types of power sources. This power can be used to drive a blade through any drywall trim or finishing material. For instance, a rotating mass, when driven by a spring, acquires enough angular momentum to force a blade through a piece of drywall trim or finishing material, such as drywall tape, cutting it. The material thickness may vary as different materials may be more or less difficult to cut. The stored power required to drive a cut depends on the material being cut (plastic, thick paper, metal) and it's thickness and width. Thickness can vary from thin metal (16 gage or instance) to plastics, to thick layers of paper. Widths typically range from 1-6 inches for plastic drywall trim material.
While, the powered cutter of the present invention can be used on any type of drywall tapping equipment, (bazooka's, tape dispensers, etc) and with any kind of tape material (paper, metal, mesh, plastic, laminates, etc), it is preferred to use it with plastic drywall trim material.
Note that the moving blade 3 is being held down in the blade guide 3.1 by the return springs 7, and the cutter is still open. At this time a drywall trim material (a tape or plastic drywall finishing material) may be fed through the trim material guide 5 from left to right in the section views. The drywall trim material would move(or be fed) from left to right, in the section views, through the trim material guide 5 which would guide the trim material between the stationary blade 4 and the moving blade 3, which is in the down position and come out the front of the cutter assembly (to the right in the section view).
The cutter is ready to cut. Once the desired length of drywall trim material is fed through the cutter trim material guide 5 the latch mechanism 9 may be pulled back (to the left in the section views).
Pulling the latch mechanism 9 back (to the left in the section views) until the mass and rotor step 10 is not overlapping the latch mechanism 9 no longer holds the mass and rotor 6 and the torsion spring 2 is thus allowed to rotate the mass and rotor 6 in the counterclockwise direction. A lever (trigger) and cable system may be mounted remotely and utilized to pull the latch mechanism 9 to the left. The torsion spring 2, which has been in tension, now expends its stored energy forcing the mass and rotor 6 to rotate counterclockwise in the section views. The mass and rotor 6 rotate very quickly counterclockwise in the section views until they hit the bottom of the moving blade 3. This is the position shown in
The rotational momentum of the mass and rotor 6 drives the moving blade 3 up in the blade guide 11 as the rotational momentum of the mass and rotor 6 overcomes the return springs 7 tendency to hold the moving blade 3 down, shearing the drywall trim material apart as the moving blade 3 overlaps the stationary blade 4. The end point of this motion is shown in
The concept drywall trim, or tape dispenser, the trigger and cable are described and shown only to describe how the powered cutter might be used. They are not part of the invention being claimed. The material being dispensed could be in roll form, like most tapes, which is held in any tape dispensing device. The trim or taping material can be fed through the cutter by means of a guide 5. The guide 5 does not hinder the product moving through it, but guides the product between the moving cutting blade 3 and the stationary cutting blade 4 so that it may be cut when the mechanism is triggered by the operator. Tape or trim can be fed from a roll or straight in.
At the end of the corner or joint, the cutter is easily activated by a lever 12 or trigger mechanism which releases the stored power of the power source, a torsion spring 2 in the embodiment shown. The mass and rotor 6 are driven rotationally around the shaft by the torsion springs 2 until they impact the bottom of the moving cutting blade 3 as shown in
At the time of impact between the mass and rotor 6 and the moving cutting blade 3, the torsion springs 2 have normally stopped applying force to the mass and rotor 6, and the mass and rotor 6 are coasting with tremendous momentum as the mass and rotor 6 impacts the bottom of the moving cutting blade 3. The mass and rotor 6 impart their energy to the moving cutting blade 3 making it move past the stationary cutting blade 4 cutting the product which has been guided between the blades by the guide 5. This action happens very quickly once the mechanism has been triggered.
A return spring 7 applies a light constant force to the moving cutting blade 3 to keep it “open” (or from being over the stationary cutting blade 4) and allows product to move through the guide 5 and be applied to the joint or corner. The cutting blades are normally open and ready (cocked) during equipment operation. Once the mechanism is triggered, the cutter performs a cut without power from the operator.
While prior art cutters in drywall taping equipment require human power to perform the cut at the time of each cut, the powered cutter of the present invention only needs to be released by some light trigger mechanism, (lever, button, valve, etc.), and finds significant application in cutting plastic drywall trim pieces.
Several descriptions and illustrations have been presented to better aid in understanding the present invention. One with skill in the art will recognize that many changes and variations are possible. Each of these changes and variations is within the scope of the present invention.
This is a continuation-in-part of application Ser. No. 13/476,481 filed May 21, 2012 which was a continuation-in-part of application Ser. No. 12/380,672 filed March 2, 2009 which was is a continuation-in-part of application Ser. No. 11/258,820 filed Oct. 26, 2005. application Ser. Nos. 13/476,481, 12/380,672 and 11/258,820 are hereby incorporated by reference.
Number | Date | Country | |
---|---|---|---|
Parent | 13476481 | May 2012 | US |
Child | 14551658 | US | |
Parent | 12380672 | Mar 2009 | US |
Child | 13476481 | US | |
Parent | 11258820 | Oct 2005 | US |
Child | 12380672 | US |